Method for producing optically transparent film

文档序号:1642918 发布日期:2019-12-20 浏览:28次 中文

阅读说明:本技术 制备光学透明膜的方法 (Method for producing optically transparent film ) 是由 亚历山大·约翰·托平 于 2018-04-03 设计创作,主要内容包括:本发明涉及制备光学透明膜的方法,所述方法包括以下步骤:提供陶瓷材料,其中所述陶瓷材料对波长为380nm至1000nm的光是透明的;以及使用电磁辐射将陶瓷材料的至少一些组分粘附在一起,其中所述电磁辐射的波长短于450nm。(The present invention relates to a method of making an optically transparent film, the method comprising the steps of: providing a ceramic material, wherein the ceramic material is transparent to light having a wavelength of 380nm to 1000 nm; and adhering at least some components of the ceramic material together using electromagnetic radiation, wherein the electromagnetic radiation has a wavelength shorter than 450 nm.)

1. A method of making an optically transparent film, the method comprising the steps of:

providing a ceramic material, wherein the ceramic material is transparent to light having a wavelength of 380nm to 1000 nm; and

adhering at least some components of the ceramic material together using electromagnetic radiation, wherein the electromagnetic radiation has a wavelength shorter than 450 nm.

2. The method of claim 1, wherein the electromagnetic radiation has a wavelength distribution shorter than 450 nm.

3. The method of claim 1 or claim 2, wherein the ceramic material comprises at least two components, the at least two components being one or more of different sizes, different shapes, and having different chemical compositions.

4. The method of claim 3, wherein the at least two components are at least substantially spherical.

5. The method of claim 4, wherein the at least two components have different sizes, the first component having a diameter from 25% to 35% smaller than the second component.

6. A method according to any preceding claim wherein the shape of the at least some components of the ceramic material is oblate.

7. The method of any preceding claim, wherein only trace amounts of the at least some components are present in the ceramic material.

8. A method according to any preceding claim, wherein the ceramic material absorbs the electromagnetic radiation having a wavelength shorter than 450 nm.

9. A method according to any preceding claim, wherein the electromagnetic radiation used to adhere at least some components of the ceramic material together is pulsed electromagnetic radiation.

10. The method of claim 9, wherein the pulsed electromagnetic radiation is produced by a pulsed light delivery system.

11. A method according to any preceding claim wherein the electromagnetic radiation used to adhere at least some components of the ceramic material together has a wavelength of from 200nm to 450 nm.

12. A method according to any preceding claim, wherein the ceramic material is transparent to light having a wavelength of 380nm to 760 nm.

13. A method according to any preceding claim, wherein the method further comprises providing a substrate, the method comprising the step of depositing the ceramic material on the substrate.

14. The method of claim 13, wherein the substrate is electrically non-conductive and the step of depositing the ceramic material on the substrate is performed in an ambient atmosphere.

15. A method according to any preceding claim, wherein the method further comprises the step of calculating the energy of the electromagnetic radiation required to adhere the at least some components of the ceramic material together.

16. The method of any one of claims 13 to 15, wherein the electromagnetic radiation adheres the at least some components of the ceramic material to the substrate when the at least some components are adjacent to the substrate.

17. The method of any preceding claim, wherein the optically transparent film is a component of an optoelectronic device comprising a series of grooves, wherein each groove of the series of grooves has a first face and a second face and a cavity therebetween, the cavity being at least partially filled with a first semiconductor material, the first face being coated with a conductor material, and the second face being coated with a second semiconductor material.

18. The method of claim 17, wherein the optically transparent film is 100nm to 400nm thick.

Example 1

Ultrasonic agitation of a nanoparticulate ceramic material in paste form comprising a monodispersion of manganese-doped titanium dioxide nanoparticles in ethanol to obtain good resultsA dispersion. It is then applied to a PET surface (also referred to as a substrate) with a Mayer rod to produce a nominal 10-20 micron coating. When the solution dried rapidly, little or no reticulation was observed. The Mayer rod has a grooved surface such that a known volume of liquid coating material is left behind when the rod is pulled across a flat surface. The surface is treated with a single pulse of electromagnetic radiation having a wavelength of 200nm to 1000nm and lasting 100 microseconds to 1000 microseconds to adhere some of the components of the nanoparticle ceramic paste together. The resulting film exhibits excellent adhesion and improved gas barrier properties of the film with respect to Oxygen Transmission Rate (OTR). The OTR of the control sample was 38.8cc/m2Day, and the OTR of the coated sample was 5.6cc/m2The day is. The nanoparticle ceramic paste is transparent to light having a wavelength of 360nm to 760 nm.

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