阅读说明：本技术 一种线缆全方位检验检测中心及线缆检测方法 (Cable omnibearing inspection and detection center and cable detection method ) 是由 吴怀炯 于 2019-09-27 设计创作，主要内容包括：本发明涉及线缆检验检测技术,特别是一种线缆全方位检验检测中心及线缆检测方法。本发明包括环境实验室、燃烧实验室、机械物理性能实验室、电气性能实验室和高频测试实验室,高频测试实验室内设置有条码打印机和控制中心,环境实验室、燃烧实验室、机械物理性能实验室、电气性能实验室和高频测试实验室内顺次设置有联通的皮带输送机,每间实验室内均设置有实验对象接收台和扫码机,实验对象接收台与皮带输送机间设置有分拣装置。线缆全方位检验检测中心,能够更加智能、自动化、集成化地使线缆检测样品在各个实验室转运及检测；通过使用线缆全方位检验检测中心的线缆检测方法,能够使线缆的检验检测有条不紊地进行,并有效提高线缆检测速度。(The invention relates to a cable inspection and detection technology, in particular to a cable omnibearing inspection and detection center and a cable detection method. The system comprises an environment laboratory, a combustion laboratory, a mechanical and physical property laboratory, an electrical property laboratory and a high-frequency testing laboratory, wherein a bar code printer and a control center are arranged in the high-frequency testing laboratory, communicated belt conveyors are sequentially arranged in the environment laboratory, the combustion laboratory, the mechanical and physical property laboratory, the electrical property laboratory and the high-frequency testing laboratory, a laboratory object receiving table and a code scanning machine are arranged in each laboratory, and a sorting device is arranged between the laboratory object receiving table and the belt conveyors. The cable omnibearing inspection and detection center can transfer and detect cable detection samples in various laboratories more intelligently, automatically and integrally; by using the cable detection method of the cable omnibearing detection center, the detection of the cable can be orderly carried out, and the detection speed of the cable is effectively improved.)

1. The all-round inspection detection center of cable, its characterized in that, includes environment laboratory (1), combustion laboratory (2), mechanical physical properties laboratory (3), electrical properties laboratory (4) and high frequency test laboratory (5), environment laboratory (1) and combustion laboratory (2) set up in one side in the passageway in order, high frequency test laboratory (5), electrical properties laboratory (4) and mechanical physical properties laboratory (3) set up in the passageway opposite side in order, be provided with bar code printer (6) and control center (7) in high frequency test laboratory (5), be provided with the band conveyer (8) of UNICOM in environment laboratory (1), combustion laboratory (2), mechanical physical properties laboratory (3), electrical properties laboratory (4) and high frequency test laboratory (5) in order, all be provided with laboratory object receiving station (9) and sweep ink recorder (10) in the laboratory of every, laboratory object receiving station (9) and band conveyer (8) are provided with sorting device (11) within a definite time, control center (7) respectively with bar code printer (6), band conveyer (8), sweep ink recorder (10) and sorting device (11) be connected, all be provided with air purifier (12) in environment laboratory (1) and combustion laboratory (2).

2. The cable all-round inspection detection center of claim 1, characterized in that the sorting device (11) is a swing arm sorter.

3. The cable omnibearing inspection and detection center according to claim 1, wherein a balance wheel sorter is provided in each laboratory, the belt conveyors (8) of each laboratory are connected and communicated through the balance wheel sorter, and the laboratory object receiving station (9) is connected with the balance wheel sorter.

4. The cable all-round inspection detection center according to claim 2 or 3, characterized in that the belt conveyor (8) is provided with a load cell (13), and the load cell (13) is connected with a control center (7).

5. The cable all-round inspection detection center of claim 1, characterized in that, the environmental laboratory (1) is provided with a low temperature coiling experimental device, an anti-cracking experimental device, a thermal extension experimental device, a high temperature pressure experimental device, a low temperature impact experimental device, an electric wire heating deformation experimental device, an electrothermal vulcanization forming machine, a ventilation aging testing machine and a constant temperature and humidity box.

6. The cable all-round inspection detection center of claim 1, characterized in that, be provided with UL1581 combustion chamber, single wire vertical burning tester and oxygen index apparatus in burning laboratory (2).

7. The cable omnibearing inspection and detection center as claimed in claim 1, wherein a microcomputer swinging tester, an electronic tension test and a rubber and plastic thickness gauge are arranged in the mechanical and physical property laboratory (3).

8. The cable all-round inspection and detection center according to claim 1, characterized in that a digital DC bridge, a horizontal electric tensile machine, a wire elongation tester, a high insulation resistance tester, a voltage withstand tester, a video microscope, a volume weight tester and a lettering tester are arranged in the electrical performance laboratory (4).

9. The cable omnibearing inspection and detection center according to claim 1, characterized in that a FLUKE tester and a CTS650 network analyzer are arranged in the high-frequency test laboratory (5).

10. A cable detection method of a cable omnibearing inspection detection center, characterized in that, the cable omnibearing inspection detection center of claims 1 to 9 is adopted, comprising the following steps:

s1, compiling a test transfer card for the test sample, transmitting the relevant information to the bar code printer (6) through the control center (7), and pasting the bar code of the bar code printer (6) on the test transfer card;

s2, placing the test circulation card and a plurality of samples of the same cable in a tray for circulation, and placing the tray on a belt conveyor (8) in an environmental laboratory (1);

s3, scanning the bar codes on the detection circulation cards by the code scanning machines (10) in each laboratory, and sorting the trays to the laboratory object receiving table (9) by the sorting device (11) in the laboratory when the detection circulation cards contain the detection items in the laboratory; when the test items of the laboratory are not included, automatically transferring to the next laboratory;

s4, after the detection items of the laboratory are finished, the detection results and the detected samples are placed in trays, and the trays are placed on a belt conveyor (8) behind the sorting device (11) to be moved upwards to the next laboratory;

s5, repeating the test detection steps of S3 and S4 until the tray containing the test result, the test sample and the test detection flow transfer card is transferred to the high frequency test laboratory (5);

and S6, after the tray enters the high-frequency test laboratory (5), judging whether the tray needs to be inspected and detected according to the detection item information on the inspection and detection circulation card, directly inspecting and detecting when the tray needs to be inspected and detected, and after the inspection and detection are finished or when the inspection and detection are not needed, collating and compiling the inspection and detection results to obtain a final detailed inspection and detection report, and leaving the end of the inspection results of the test sample and each laboratory.

Technical Field

The invention relates to a cable inspection and detection technology, in particular to a cable omnibearing inspection and detection center and a cable detection method.

Background

Cable is a generic term for optical cables, electrical cables, and the like. The cable has many purposes, is mainly used for controlling installation, connecting equipment, transmitting information and transmitting electric power, and is a common and indispensable thing in daily life. Because the cable is composed of multiple layers, multiple kinds of inspection and detection of multiple components are required, and the number of cable types required to be detected at the same time is large, a systematic inspection and detection method is required to ensure that the cable detection can be orderly carried out.

Disclosure of Invention

The invention aims to provide a cable omnibearing inspection and detection center, which can more intelligently, automatically and integrally transfer and detect cable detection samples in various laboratories, and effectively improve the cable detection efficiency; by using the cable detection method of the cable omnibearing detection center, the detection of the cable can be orderly carried out, and the detection speed of the cable is effectively improved.

In order to solve the technical problems, the invention adopts the following technical scheme:

the utility model provides an all-round inspection detection center of cable, includes environment laboratory, combustion laboratory, mechanical physical properties laboratory, electrical properties laboratory and high frequency test laboratory, environment laboratory and combustion laboratory set up in one side in the passageway in order, high frequency test laboratory, electrical properties laboratory and mechanical physical properties laboratory set up in the passageway opposite side in order, be provided with bar code printer and control center in the high frequency test laboratory, be provided with the band conveyer of UNICOM in order in environment laboratory, combustion laboratory, mechanical physical properties laboratory, electrical properties laboratory and the high frequency test laboratory, all be provided with the laboratory object receiving station in every laboratory and sweep the ink recorder, be provided with sorting device between laboratory object receiving station and band conveyer, control center respectively with bar code printer, mechanical physical properties laboratory, electrical properties laboratory and high frequency test laboratory, Band conveyer, sweep ink recorder and sorting device and connect, all be provided with air purifier in environment laboratory and the combustion experiment room.

Aforementioned all-round inspection detection center of cable, sorting device is swing arm sorting machine.

In the cable all-round inspection and detection center, the balance wheel sorting machine is arranged in each laboratory, the belt conveyors of the laboratories are connected and communicated through the balance wheel sorting machine, and the laboratory receiving table is connected with the balance wheel sorting machine.

In the cable omnibearing inspection and detection center, the belt conveyor is provided with the weighing sensor, and the weighing sensor is connected with the control center.

The all-round inspection detection center of aforementioned cable, be provided with low temperature coiling experimental apparatus, anti fracture test device, thermal extension test device, high temperature pressure test device, low temperature impact test device, electric wire heating deformation test device, electric heating type vulcanization make-up machine, take a breath ageing-testing machine and constant temperature and humidity case in the environmental laboratory.

In the cable omnibearing inspection and detection center, a UL1581 combustion chamber, a single-wire vertical combustion tester and an oxygen index tester are arranged in the combustion laboratory.

In the omnibearing cable inspection and detection center, the mechanical and physical property laboratory is internally provided with a microcomputer swing testing machine, an electronic tension test and a rubber and plastic thickness gauge.

In the cable omnibearing inspection and detection center, the electrical performance laboratory is internally provided with a digital direct current bridge, a horizontal electric tensile machine, a wire elongation tester, a high insulation resistance measuring instrument, a voltage resistance tester, a video microscope, a volume weight tester and a lettering tester.

In the cable omnibearing inspection and detection center, a FLUKE tester and a CTS650 network analyzer are arranged in the high-frequency test laboratory.

A cable detection method of a cable omnibearing detection center adopts the cable omnibearing detection center, and comprises the following steps:

s1, compiling a test transfer card for the test sample, transmitting the relevant information to a bar code printer through a control center, and sticking the bar code of the bar code printer on the test transfer card;

s2, placing the test circulation card and a plurality of samples of the same cable in a tray for circulation, and placing the tray on a belt conveyor in an environmental laboratory;

s3, scanning the bar codes on the detection circulation cards by the code scanning machines in the laboratories, and sorting the trays to an experimental object receiving table by the sorting device in the laboratory when the laboratory contains detection items; when the test items of the laboratory are not included, automatically transferring to the next laboratory;

s4, after the detection items of the laboratory are finished, the detection results and the detected samples are placed in trays, and the trays are placed on a belt conveyor behind the sorting device and are moved to the next laboratory;

s5, repeatedly executing the inspection detection steps of S3 and S4 until the tray stream containing the detection result, the detection sample and the inspection detection stream card of each laboratory is transferred to the high-frequency test laboratory;

and S6, after the tray enters the high-frequency test laboratory, judging whether the tray needs to be inspected and detected according to the detection item information on the inspection and detection circulation card, directly inspecting and detecting when the tray needs to be inspected and detected, and after the inspection and detection are finished or when the tray does not need to be inspected and detected, collating and compiling the inspection and detection results to obtain a final detailed inspection and detection report, and leaving the end of the inspection results of the test sample and each laboratory.

Compared with the prior art, the invention has the advantages that:

1) the cable omnibearing inspection and detection center can transfer and detect cable detection samples in various laboratories more intelligently, automatically and integrally, and effectively improves the cable detection efficiency; by using the cable detection method of the cable omnibearing detection center, the detection of the cable can be orderly carried out, and the detection speed of the cable is effectively improved;

2) the detection center comprises an environment laboratory, a combustion laboratory, a mechanical and physical performance laboratory, an electrical performance laboratory and a high-frequency test laboratory, so that test equipment related to the same type of test is placed in the same laboratory as much as possible, for example, test equipment related to the change of test temperature is placed in the environment laboratory, and test equipment related to the combustion test is placed in the combustion laboratory, and the corresponding arrangement of air purification equipment such as fire control equipment, an air purifier and the like is facilitated; wherein fire extinguishers for fire protection and air purifiers for air purification are correspondingly arranged in an environment laboratory and a combustion laboratory; the test sample subjected to the temperature test and the combustion test can be further transferred to a laboratory for subsequent mechanical detection, electrical property detection and omnibearing property detection;

3) the communicated belt conveyors are sequentially arranged in the environment laboratory, the combustion laboratory, the mechanical and physical performance laboratory, the electrical performance laboratory and the high-frequency testing laboratory, so that the detection result, the detection sample and the detection circulation card can be smoothly circulated in each laboratory in sequence through the tray, and people do not need to rotate in disorder in each laboratory for detecting the test;

4) the code scanning machine and the sorting device are respectively arranged in each laboratory, so that a sample to be detected can be effectively transferred to the corresponding laboratory; the sorting device is set as a swing arm sorting machine which can well guide a tray bearing a sample to be transferred to an experimental object receiving table of a corresponding laboratory; the sorting device is set as a balance wheel sorting machine, so that the steering speed during sorting can be improved, and the problem of position clamping is reduced;

5) by arranging the weighing sensor on the belt conveyor, after weight change occurs on the weighing sensor, the weighing sensor can respond quickly and convey a tray bearing a test sample;

6) abundant experimental facilities are arranged in each laboratory, so that various test detections of cables can be completed.

Drawings

FIG. 1 is a schematic view of the connection relationship in the present invention;

fig. 2 is a circuit control diagram of the present invention.

The meaning of the reference numerals: 1. an environmental laboratory; 2. a combustion laboratory; 3. a mechanical physical property laboratory; 4. an electrical performance laboratory; 5. high frequency testing laboratory; 6. a bar code printer; 7. a control center; 8. a belt conveyor; 9. an experimental object receiving station; 10. a code scanning machine; 11. a sorting device; 12. an air purifier; 13. and a weighing sensor.

The invention is further described with reference to the following figures and detailed description.

Detailed Description

Example 1 of the invention: 1. environmental laboratory 1; 2. a combustion laboratory 2; 3. mechanical physical properties laboratory 3; 4. an electrical performance laboratory 4; 5. a high frequency test laboratory 5; 6. a barcode printer 6; 7. a control center 7; 8. a belt conveyor 8; 9. an experimental object receiving station 9; 10. a code scanner 10; 11. a sorting device 11; 12. an air cleaner 12; 13. and a load cell 13. An all-round inspection detection center of cable, constitute as shown in figure 1 and figure 2, including environment laboratory 1, burning laboratory 2, mechanical physical properties laboratory 3, electrical properties laboratory 4 and high frequency test laboratory 5, environment laboratory 1 and burning laboratory 2 set up in order in one side of passageway, high frequency test laboratory 5, electrical properties laboratory 4 and mechanical physical properties laboratory 3 set up in order in the opposite side of passageway, be provided with bar code printer 6 and control center 7 in the high frequency test laboratory 5, environment laboratory 1, burning laboratory 2, mechanical physical properties laboratory 3, electrical properties laboratory 4 and high frequency test laboratory 5 in order are provided with UNICOM's band conveyer 8, all be provided with laboratory object receiving station 9 and sweep code machine 10 in each laboratory, be provided with sorting device 11 between laboratory object receiving station 9 and band conveyer 8, control center 7 is connected with bar printer 6, band conveyer 8, sweep ink recorder 10 and sorting device 11 respectively, all be provided with air purifier 12 in environment laboratory 1 and the combustion laboratory 2.

Through set up the band conveyer 8 of UNICOM in order in environment laboratory 1, combustion laboratory 2, mechanical and physical properties laboratory 3, electrical properties laboratory 4 and high frequency test laboratory 5 to can circulate testing result, detection sample and inspection detection circulation card smoothly in each laboratory circulation in order through the tray, thereby need not rotate in disorder at each laboratory for the detection test people comes and goes.

The detection center comprises an environment laboratory 1, a combustion laboratory 2, a mechanical and physical performance laboratory 3, an electrical performance laboratory 4 and a high-frequency testing laboratory 5, so that test equipment related to the same type of test is placed in the same laboratory as much as possible, for example, the test equipment related to the test temperature change is placed in the environment laboratory 1, the test equipment related to the combustion test is placed in the combustion laboratory 2, and corresponding arrangement of air purification equipment such as a fire control device and an air purifier 12 is facilitated; wherein, fire extinguishers for fire control and air purifiers 12 for air purification are correspondingly arranged in the environment laboratory 1 and the combustion laboratory 2; wherein the samples subjected to the temperature test and the combustion test can be further transferred to a laboratory for subsequent mechanical detection, electrical property detection and omnibearing property detection.

All-round inspection of cable detects center, sorting device 11 is swing arm sorting machine, sweeps ink recorder 10 and sorting device 11 through setting up respectively in each laboratory, can effectively transport the sample that needs detected to correspond the laboratory in, wherein set up sorting device 11 into the swing arm sorting machine and can better guide the tray that bears the sample to transport to the laboratory object receiving station 9 that corresponds the laboratory.

All-round inspection of cable detects center, all be provided with balance sorting machine in every laboratory, band conveyer 8 of each laboratory is connected and UNICOM through balance sorting machine, laboratory object receiving station 9 is connected with balance sorting machine, sweeps ink recorder 10 and sorting device 11 through setting up respectively in each laboratory, can effectively transport the sample that needs detect to correspond the laboratory in, set up sorting device 11 into balance sorting machine, then can improve the speed of turning to when sorting and reduce the screens problem.

In the cable omnibearing inspection and detection center, the belt conveyor 8 is provided with the weighing sensor 13, the weighing sensor 13 is connected with the control center 7, and the weighing sensor 13 is arranged on the belt conveyor 8, so that after weight change occurs on the weighing sensor 13, quick response can be realized, and a tray bearing a test sample can be conveyed; the load cell 13 may be provided as a bellows load cell.

The all-round inspection detection center of cable, be provided with low temperature coiling experimental apparatus, anti fracture test device, thermal extension test device, high temperature pressure test device, low temperature impact test device, electric wire heating deformation test device, electric heating type vulcanization make-up machine, take a breath aging testing machine and constant temperature and humidity case in environment laboratory 1.

The cable omnibearing inspection and detection center is characterized in that a UL1581 combustion chamber, a single-wire vertical combustion tester and an oxygen index tester are arranged in the combustion laboratory 2.

The cable omnibearing inspection and detection center is characterized in that a microcomputer swing testing machine, an electronic tension test and a rubber and plastic thickness gauge are arranged in the mechanical and physical property laboratory 3.

In the cable omnibearing inspection and detection center, a digital direct current bridge, a horizontal electric tensile machine, a wire elongation tester, a high insulation resistance measuring instrument, a voltage resistance tester, a video microscope, a volume weight tester and a lettering tester are arranged in the electrical performance laboratory 4.

The cable omnibearing inspection and detection center is characterized in that a FLUKE tester and a CTS650 network analyzer are arranged in the high-frequency test laboratory 5.

Abundant experimental facilities are arranged in each laboratory, so that various test detections of cables can be completed.

The control center 7 can adopt a computer or a PLC control system, and can realize the orderly control of other equipment.

The all-round inspection detection center of cable, high frequency test laboratory 5 departments are provided with the material and put the district temporarily, and the material in the material puts the district temporarily contains the cable sample that needs to carry out the inspection and detect.