阅读说明：本技术 海带面条的和面机构、面食加工流水线 (Kelp noodle dough kneading mechanism and wheaten food processing line ) 是由 陈美华 吴捷 于 2019-07-23 设计创作，主要内容包括：本发明公开一种海带面条的和面机构,所述和面机构包括混料装置、搅拌和面装置；所述混料装置用以将加工面条用的各种原料进行预混合,所述搅拌和面装置用以对经所述混料装置预混合后的物料进行搅和。本发明还公开一种面食加工流水线。本发明具有混料充分、生产流水性强的优点。(The invention discloses a kelp noodle dough kneading mechanism which comprises a mixing device and a stirring dough kneading device; the mixing device is used for premixing various raw materials for processing noodles, and the stirring and dough mixing device is used for stirring the materials premixed by the mixing device. The invention also discloses a wheaten food processing line. The invention has the advantages of sufficient mixing and strong production water flow.)

1. A kelp noodle dough kneading mechanism is characterized by comprising a mixing device and a stirring dough kneading device; the mixing device is used for premixing various raw materials for processing noodles, and the stirring and dough mixing device is used for stirring the materials premixed by the mixing device.

2. the dough kneading mechanism for kelp noodles according to claim 1, wherein the mixing device comprises a mixing shell, a feeding funnel, a feeding pipe, a mixing bin, a first packing auger, a partition plate, an extrusion bin and a second packing auger;

The mixing bin is arranged in the inner cavity of the mixing shell, and the top of the mixing bin is opened; the top of the mixing shell is provided with a plurality of feeding holes, and each feeding hole is provided with the feeding hopper; a material guide channel is arranged below the left side surface of the material mixing shell; the bottom of the feeding funnel extends into the inner cavity of the mixing shell and is communicated with one end of the feeding pipe, and the other end of the feeding pipe extends to the bottom or the lower part of the mixing bin and is communicated with the inner cavity of the mixing bin;

The first auger is arranged in the mixing bin, the bottom of the first auger is rotatably connected with the bottom of the mixing bin, and the top of the first auger is close to the opening at the top of the mixing bin or is exposed out of the top of the mixing bin; the baffle plate is arranged in the inner cavity of the mixing shell, the periphery of the baffle plate is sealed with the inner side wall of the inner cavity of the mixing shell, and the inner cavity of the mixing shell is divided into an upper cavity and a lower cavity; the mixing bin is positioned in the upper cavity; the extrusion bin is horizontally positioned in the lower cavity, the right end of the extrusion bin is connected with the right inner side wall of the mixing shell or is close to the right inner side wall, the left end of the extrusion bin is communicated with the material guide channel, and the top of the extrusion bin is provided with a feed opening;

The second auger is transversely arranged in the extrusion bin, the right end of the second auger is rotatably connected with the right inner side wall of the extrusion bin, and the left end of the second auger is close to the material guide channel or the left end of the second auger extends out of the material guide channel; the bottom of the upper cavity is also provided with a discharge port, and the discharge port is communicated with the discharge port.

3. The kelp noodle dough kneading mechanism according to claim 2, wherein the stirring dough kneading device comprises a dough kneading cylinder, a dough kneading paddle and a frame, and the dough kneading paddle is arranged in the dough kneading cylinder; the right end opening of the dough kneading cylinder is communicated with the material guide channel; the left end of the dough kneading cylinder is rotationally connected with the frame; and the peripheral surface of the dough kneading cylinder is provided with a blanking port which is covered by a cover plate.

4. The kelp noodle dough kneading mechanism according to claim 2, wherein the right end of the dough kneading cylinder is communicated with the material guide channel through a bearing; the left end surface of the dough kneading cylinder is connected with a first gear disc; a cylinder is arranged at the bottom of the dough kneading cylinder and is tangent to the dough kneading cylinder; the left end face of the cylinder is connected with a second gear disc, the second gear disc is meshed with the first gear disc, the first gear disc is driven to rotate through a first motor, and the first motor is installed on the rack.

5. the kelp noodle kneading mechanism according to claim 1 or 2, wherein a support table is supported on the bottom of the cylinder, and the top of the support table is tangent to the bottom of the cylinder.

6. The kelp noodle dough kneading mechanism according to claim 5, wherein at least one circle of raised structures are arranged on the outer surface of the dough kneading cylinder, and at least one circle of sliding grooves which are in sliding fit with the raised structures are arranged on the outer surface of the cylinder.

7. The kneading mechanism for kelp noodles according to claim 6, wherein the portion of the protrusion extending into the corresponding slide groove has a circular arc-shaped cross section curved toward the corresponding slide groove, and the cross section of the slide groove is adapted to the circular arc.

8. The noodle kneading mechanism according to claim 7, wherein the protrusion has a plurality of heat dissipation holes formed in the portion thereof extending into the corresponding sliding groove and the sliding groove.

9. The kelp noodle dough kneading mechanism according to any one of claims 1 to 3, wherein the front and rear inner side surfaces of the feed opening of the dough kneading barrel are each of a stepped structure, and the inner side surface of the stepped structure divides the feed opening into an upper feed opening region located above and a lower feed opening region located below; a through hole is further formed in the right side face of the dough kneading cylinder, and the projection of the through hole in the horizontal direction is superposed with the projection of the material falling port area in the horizontal direction; the cover plate comprises a lower cover plate and an upper cover plate; the lower cover plate can pass through the through-hole will the regional complete lid of blanking mouth closes down, the upper cover plate can with the regional complete lid of last blanking mouth closes the side of upper cover plate and the regional medial surface of last blanking mouth all is provided with the magnetic path that can mutual actuation.

10. A wheaten food processing line based on the dough kneading mechanism of any one of claims 1 to 9 is characterized by comprising the dough kneading mechanism, a cooking disc, a dough pressing roller, a slitting knife, a cooking machine, a cutting machine and a hanging conveying mechanism in sequence according to the sequence of the process flow.

Technical Field

The invention relates to the technical field of kelp foods, in particular to a kelp noodle kneading mechanism and a wheaten food processing line.

Background

The noodles prepared by the traditional process have the defects of low nutritional value, low dietary fiber content, vitamin deficiency and the like. Due to the limitation of wheat nutrient components and the loss of the nutrient components in the flour processing process, the noodles are lack of mineral substances and lack of amino acid-lysine which is necessary for human bodies, and are not good for the health of the human bodies after being eaten for a long time. Along with the continuous improvement of the living standard of people, the requirements of people on food nutrition are higher and higher, the traditional taste and nutrition noodles can not meet the multi-level requirements of people, and the natural and delicious noodles with health care and curative effects are gradually favored by consumers.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides a dough kneading mechanism for kelp noodles with sufficient mixing and strong water flowing property.

The invention solves the technical problems through the following technical means: the invention discloses a kelp noodle dough kneading mechanism which comprises a mixing device and a stirring dough kneading device; the mixing device is used for premixing various raw materials for processing the noodles, and the stirring and dough mixing device is used for stirring the materials premixed by the mixing device;

Preferably, the mixing device comprises a mixing shell, a feeding funnel, a feeding pipe, a mixing bin, a first packing auger, a partition plate, an extrusion bin and a second packing auger; the mixing bin is arranged in the inner cavity of the mixing shell, and the top of the mixing bin is opened;

The top of the mixing shell is provided with a plurality of feeding holes, and each feeding hole is provided with the feeding hopper; a material guide channel is arranged below the left side surface of the material mixing shell;

The bottom of feed hopper stretch into to in the inside cavity of compounding casing and with the one end intercommunication of inlet pipe, the other end of inlet pipe extends to the bottom of blending bunker and with the inside cavity intercommunication of blending bunker.

Preferably, the number of the feeding hoppers is seven, and the feeding hoppers comprise a first feeding hopper, a second feeding hopper, a third feeding hopper, a fourth feeding hopper, a fifth feeding hopper, a sixth feeding hopper and a seventh feeding hopper; wherein the kelp extract is fed from the first feeding funnel, the minced fish zymolyte is fed from the second feeding funnel, the mung bean powder, the yam powder are fed from the second feeding funnel, the papaya juice, the coconut milk are fed from the fourth feeding funnel, the flour, the pork liver powder are fed from the fifth feeding funnel, the water is fed from the sixth feeding funnel, and the eggs are fed from the seventh feeding funnel;

Preferably, the first auger is arranged in the mixing bin, the bottom of the first auger is rotatably connected with the bottom of the mixing bin, and the top of the first auger is close to an opening at the top of the mixing bin; the baffle plate is arranged in the inner cavity of the mixing shell, the periphery of the baffle plate is sealed with the inner side wall of the inner cavity of the mixing shell, and the inner cavity of the mixing shell is divided into an upper cavity and a lower cavity; the extrusion bin is horizontally positioned in the lower cavity, the right end of the extrusion bin is connected with the right inner side wall of the mixing shell or is close to the right inner side wall, the left end of the extrusion bin is communicated with the material guide channel, and the top of the extrusion bin is provided with a feed opening; the second auger is transversely arranged in the extrusion bin, the right end of the second auger is rotatably connected with the right inner side wall of the extrusion bin, and the left end of the second auger is close to the material guide channel; the bottom of the upper cavity is also provided with a discharge hole, and the discharge hole is communicated with the feed opening;

The stirring dough kneading device comprises a dough kneading cylinder, a dough kneading paddle and a rack, wherein the dough kneading paddle is arranged in the dough kneading cylinder; the right end opening of the dough kneading cylinder is communicated with the material guide channel; the left end of the dough kneading cylinder is rotationally connected with the frame; a blanking port is formed in the outer peripheral surface of the dough kneading cylinder and is covered by a cover plate;

Preferably, the right end of the dough kneading cylinder is communicated with the material guide channel through a bearing; the left end surface of the dough kneading cylinder is connected with a first gear disc; a cylinder is arranged at the bottom of the dough kneading cylinder and is tangent to the dough kneading cylinder; the left end face of the cylinder is connected with a second gear disc, the second gear disc is meshed with the first gear disc, the first gear disc is driven to rotate through a first motor, and the first motor is installed on the rack.

Preferably, the bottom of the cylinder supports a support table, and the top of the support table is tangent to the bottom of the cylinder; lubricating oil is also coated on the top of the supporting platform.

Preferably, the front inner side surface and the rear inner side surface of the blanking port of the dough kneading cylinder are of a step structure, and the inner side surfaces of the step structure divide the blanking port into an upper blanking port area positioned above and a lower blanking port area positioned below; a through hole is further formed in the right side face of the dough kneading cylinder, and the projection of the through hole in the horizontal direction is superposed with the projection of the material falling port area in the horizontal direction; the cover plate comprises a lower cover plate and an upper cover plate; the lower cover plate can pass through the through-hole will the regional complete lid of blanking mouth closes down, the upper cover plate can with the regional complete lid of last blanking mouth closes the side of upper cover plate and the regional medial surface of last blanking mouth all is provided with the magnetic path that can mutual actuation.

preferably, the partition is an inclined plate having a higher left end and a lower right end.

the invention also discloses a wheaten food processing line based on the dough kneading mechanism.

The invention has the advantages that: in the dough kneading stage, weighed raw materials are grouped, different groups of raw materials are fed into different feeding hoppers, the raw materials flow into the bottom of a mixing bin through a feeding pipe, and the first auger is started to rotate to drive the raw materials at the bottom of the mixing bin to move upwards while mixing until the raw materials are extruded out from an opening at the top of the mixing bin. Under the effect of gravity, the raw materials are scattered from the top of the mixing bin to the partition plate, fall into the extrusion bin from the discharge port of the partition plate, the second packing auger is started, the second packing auger rotates to drive the raw materials falling into the extrusion bin to be gradually extruded into the material guide channel, and then the raw materials are conveyed into the dough kneading barrel through the material guide channel. At the moment, the dough kneading cylinder rotates to drive the raw materials therein to continuously collide with the dough kneading paddle to knead dough. After dough kneading is finished, the dough kneading cylinder is rotated to the position where the feed opening faces the conveying mechanism, the cover plate is opened, and the fabric is poured onto the conveying mechanism from the dough kneading cylinder to finish dough kneading.

The mixing device is arranged on the dough kneading cylinder, and a plurality of raw materials are fed into the mixing bin gradually in groups before dough kneading, so that the multi-raw-material mixed in groups is realized, and particularly, solid raw materials and liquid raw materials can be fed separately, and the phenomenon of agglomeration caused by premature contact and self-crosslinking of the solid raw materials and the liquid raw materials can be effectively prevented, so that the raw materials cannot be fully dispersed. On the other hand, the feeding mode of the invention realizes that the raw materials are fed gradually in batches, namely, different raw materials have longer contact time and more sufficient contact probability, so that the mixing uniformity is better. The conveying path in the mixing bin is from bottom to top, so that the raw materials are conveyed from the bottom of the mixing bin to top while being stirred by the first auger, and if the agglomeration density of local flour blocks is high, the raw materials can fall into the bottom of the mixing bin again under the action of gravity to be stirred for the second time, so that the flour blocks flowing out of the opening at the top of the mixing bin have uniform density, and the generation of large-area agglomeration is effectively reduced.

The extrusion bin can provide the secondary mixing function, on one hand, the mixing time among the raw materials is prolonged, on the other hand, the fabric is further crushed through the extrusion function, small flour blocks are formed, and the uniformity of the density of the flour blocks is further ensured as far as possible.

The dough kneading machine adopts the rotation of the dough kneading cylinder to replace the rotation of the dough kneading paddle in the prior art to knead dough. So, after kneading dough, through rotating a kneading dough section of thick bamboo until its blanking mouth towards conveying mechanism to open the blanking mouth, the surface fabric can fall into to conveying mechanism automatically under the effect of gravity, need not the manual work and pours into or the pump suction has saved the consumption of labour and energy.

Furthermore, the right end of a dough kneading cylinder is communicated with the material guide channel through a bearing, so that the dough kneading cylinder is rotatably connected with the material mixing device, and the dough kneading cylinder can rotate to avoid driving the material mixing device to rotate synchronously. Therefore, on one hand, the mixing device is prevented from synchronously rotating to cause the internal elements to be loose, and on the other hand, the mixing device and the dough kneading cylinder can synchronously and continuously work, namely, the mixing stage is not influenced by the dough kneading stage. Because the bottom of the dough kneading barrel is provided with the cylinder, the cylinder is tangent with the dough kneading barrel, the cylinder can provide certain supporting force for the dough kneading barrel, and the situation that the contact part of the rack and the dough kneading barrel needs larger bearing load due to suspension of the dough kneading barrel is avoided. According to the invention, the rotation of the first motor drives the second gear wheel disc to rotate, and the second gear wheel disc drives the first gear wheel disc meshed with the second gear wheel disc to rotate, so that the rotation of the dough kneading cylinder is realized. Because the cylinder is tangent to the dough kneading cylinder, the rotation of the cylinder can also provide certain rotating force for the dough kneading cylinder, thereby ensuring the sufficient power required by the rotation of the dough kneading cylinder.

Further, the bottom of the cylinder of the present invention supports a support table, the top of which is tangent to the bottom of the cylinder. The top of the support table is also coated with lubricating oil. The support table is arranged to provide a certain support for the cylinder.

Furthermore, the blanking port is divided into an upper blanking port area positioned above and a lower blanking port area positioned below, so that the front inner side and the rear inner side of the blanking port are in a step structure, the lower cover plate and the upper cover plate are covered in a double-layer manner, double-layer sealing is realized, and the problem that one cover plate is lifted to cause raw material scattering under the action of centripetal force in the rotating process is effectively solved. The lower cover plate adopts a quick-inserting type covering mode, and the upper cover plate adopts a closing mode of suction, so that the invention has the technical effect of convenient operation.

Further, the partition plate of the present invention is an inclined plate whose left end is higher and right end is lower. So set up, can satisfy the raw materials after scattering from the blending bunker and can not push on the baffle.

drawings

Fig. 1 is a schematic structural diagram of a dough mixing mechanism in the invention.

Fig. 2 is a schematic structural diagram of a dough mixing mechanism in an open state of a discharge port.

Fig. 3 is a perspective view of a dough mixing mechanism of the present invention.

Fig. 4 is a schematic structural view of the blanking port of the present invention.

FIG. 5 is a schematic view of the structure of the dough kneading cylinder and the dough paddle in the present invention.

FIG. 6 is a schematic structural view of the dough-neutralizing cylinder and the cylinder in a matched state in the present invention.

Fig. 7 is a schematic structural view of the protrusion structure and the sliding groove in a matching state according to the present invention.

FIG. 8 is a schematic structural view of the protrusion structure with heat dissipation holes and the sliding slot in a matching state according to the present invention.

Fig. 9 is a schematic structural view of a noodle hanging and conveying mechanism in the noodle processing line.

FIG. 10 is a schematic view of a noodle cutting machine in the noodle processing line of the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.