阅读说明：本技术 包括换向杆的换向机构 (Reversing mechanism comprising a reversing lever ) 是由 克里斯多弗·D·汤普逊 于 2019-06-06 设计创作，主要内容包括：公开提供一种换向机构,所述换向机构具有紧凑的结构的换向杆。换向杆可包括上部和下部,所述上部可被用户操作以选择工具的期望的转动方向,所述下部选择性地结合棘爪,以选择期望的扭矩施用。所述上部的主体可位于棘轮头的内壁与所述下部的后侧之间,以允许紧凑的换向杆。(Disclosed is a reversing mechanism having a reversing lever of a compact structure. The reversing lever may include an upper portion operable by a user to select a desired rotational direction of the tool and a lower portion selectively engaging the pawl to select a desired torque application. The body of the upper portion may be located between an inner wall of the ratchet head and a rear side of the lower portion to allow for a compact reversing lever.)

1. A reversing mechanism for a ratchet tool, the ratchet tool including a ratchet head having a housing, a cavity defined within the housing and bounded by an inner wall of the housing, an opening defined within the housing, a pawl mechanism including a pawl having a post, and a gear disposed within the opening, the reversing mechanism comprising:

A reversing lever including an upper portion including a lever actuator and a lower portion coupled to the upper portion and including a hook,

Wherein the lower hook engages the post upon rotation of the lever actuator to cause the pawl to engage the gear.

2. The reversing mechanism of claim 1, further comprising a ring cooperatively coupling said upper portion and said lower portion.

3. The reversing mechanism of claim 2, wherein said upper portion includes a slot that receives said ring to cooperatively couple said upper portion and said lower portion.

4. the reversing mechanism of claim 1, wherein said upper portion comprises an internal recess, and further comprising a ball and a biasing member, wherein said biasing member biases said ball into engagement with said internal recess.

5. The reversing mechanism of claim 1, wherein said lower portion includes an extension that is inserted into said upper portion to couple said upper portion and said lower portion.

6. The reversing mechanism of claim 1, wherein said upper portion includes a body having opposing first and second sides, said first side disposed proximate said inner wall of said housing and said second side disposed proximate said lower portion.

7. a reversing mechanism for a ratchet tool, the ratchet tool comprising a ratchet head having a housing, a cavity defined within the housing and bounded by an inner wall of the housing, an opening defined within the housing, a pawl mechanism comprising a pawl and engaging a gear disposed within the opening, the reversing mechanism comprising a reversing lever, the reversing lever comprising:

an upper portion including a rod actuator and having a body extending opposite the rod actuator; and

A lower portion coupled to the upper portion,

Wherein the body has a first side disposed proximate the inner wall of the housing and a second side opposite the first side disposed proximate the lower portion.

8. The reversing mechanism of claim 7, further comprising a ring that matingly couples said upper portion and said lower portion.

9. The reversing mechanism of claim 8, wherein said upper portion includes a slot that receives said ring to cooperatively couple said upper portion and said lower portion.

10. the reversing mechanism of claim 7, wherein said upper portion comprises a recess, and further comprising a ball and a biasing member, wherein said biasing member biases said ball into engagement with said recess to provide a tactile indication.

11. The reversing mechanism of claim 7, wherein said lower portion includes an extension that is inserted into said upper portion to engage said upper portion and said lower portion.

12. the reversing mechanism of claim 7, wherein said lower portion includes a hook and said pawl includes a post, and wherein said hook engages said post such that said pawl engages said gear.

Technical Field

the invention relates to a reversing lever. More particularly, the present invention relates to a two-piece reversing lever that allows for a more compact ratchet head.

Background

Ratchet wrenches and other ratchet tools are common in professional settings or do-it-yourself settings. These tools allow a user to turn the tool in a first rotational direction to apply a first torque application in a desired direction, and then return the tool to the initial position and apply a second torque application in the same direction. The action of returning the tool to the home position does not apply a reverse torque to the workpiece due to the detent mechanism engaging the gear during torque application, but slips around the gear when returned to the home position.

The ratcheting tool includes a reversing lever that allows a user to select either a clockwise turning torque application or a counterclockwise turning torque application. For example, a tool operating in a clockwise direction applies torque when rotating in a clockwise direction and releases when rotating in a counterclockwise direction. Likewise, a tool operating in a counterclockwise direction applies torque when rotated in a counterclockwise direction and releases when rotated in a clockwise direction. The reversing lever is typically used to switch the tool between clockwise and counterclockwise applications by engaging a selected pawl to the ratchet gear based on a user turning a lever actuator on the reversing lever.

Many reversing levers require a large cavity in the ratchet head of the tool and require a cap and screw to close the cavity. Other reversing levers require large bushings and screws to secure the reversing lever.

Disclosure of Invention

The present invention broadly comprises a reversing lever having upper and lower portions coupled together. The upper portion is operable by a user to select a desired rotational torque of the tool for use (i.e., clockwise or counterclockwise), and the lower portion is engageable with a selected pawl to place the operation in a desired state. The body of the upper portion may be located between an inner wall of the ratchet head housing and a rear side of the lower portion to provide a compact reversing lever.

For example, in an embodiment, the invention broadly comprises a ratchet head having a housing, a cavity defined within the housing and bounded by an inner wall of the housing, an opening defined within the housing and receiving a ring gear having circumferentially-disposed gear teeth, and a reversing lever. The reversing lever includes a lever having an upper portion including a lever actuator and a lower portion coupled to the upper portion and including a hook. And further includes a detent mechanism including a detent having a post. The lower hook engages the post upon selective rotation of the lever actuator to cause a selected pawl to matingly engage the gear.

the present disclosure also broadly includes a ratchet head having a housing, a cavity defined within the housing and bounded by an inner wall of the housing, an opening defined within the housing and receiving a ring gear having circumferentially-disposed gear teeth, and a reversing lever. The reversing lever includes an upper portion including a lever actuator and a body extending opposite the lever actuator, and a lower portion coupled to the upper portion. A pawl mechanism is also included and includes a pawl that selectively, matingly engages the gear teeth in response to selective movement of the rod actuator. The upper portion includes a body having a first side and a second side opposite the first side. The first side is disposed proximate the inner wall of the housing and the second side is disposed proximate the lower portion.

Drawings

For the purpose of facilitating an understanding of the subject matter sought to be protected, there are shown in the drawings embodiments thereof, from an inspection of which, when considered in connection with the following description, the subject matter sought to be protected, its structure, operation and many of its advantages should be readily understood and appreciated:

FIG. 1 is an exploded, disassembled top perspective view of a ratchet head according to an embodiment of the present invention;

FIG. 2A is an exploded, disassembled top perspective view of a reversing lever according to an embodiment of the present invention;

FIG. 2B is an exploded, disassembled bottom perspective view of a reversing lever according to an embodiment of the present invention;

FIG. 3 is a side view of an upper portion of a reversing lever according to an embodiment of the present invention;

FIG. 4 is an exploded, disassembled bottom perspective view of a ratchet head engaged with an embodiment of the present invention;

FIG. 5 is a top perspective view of a conventional detent mechanism for use with embodiments of the present invention;

FIG. 6 is a side cross-sectional view of a ratchet head that cooperates with an embodiment of the present invention.

Detailed Description

While this invention is susceptible of embodiment in many different forms, there is shown in the drawings and will herein be described in detail preferred embodiments of the invention with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the broad aspect of the invention to the embodiments illustrated. As used herein, the term "present invention" is not intended to limit the scope of the claimed invention, but rather is used merely for purposes of illustration as a term used to discuss exemplary embodiments of the invention.

The present invention broadly comprises a reversing lever having a compact configuration. In embodiments, the reversing lever of the present invention may comprise an upper portion and a lower portion coupled together. The upper portion is operable by a user to select either of a first rotational torque application direction and a second rotational torque application direction (e.g., clockwise or counterclockwise) for the tool, and the lower portion may cause engagement of the selected pawl to operate in the desired torque application direction. The body of the upper portion may be located between the inner wall of the ratchet head and the rear side of the lower portion to allow for a compact reversing lever.

referring to FIG. 1, in an embodiment, a ratchet head 10 can include a reversing lever 100 having an upper portion 105 coupled to a lower portion 110 via a ring 115. The upper portion 105 may optionally be coupled to the lower portion 110 via any other structure without departing from the spirit and scope of the present invention. The reversing lever 100 is insertable into a cavity 120 of the ratchet head 10. For example, the ratchet head 10 may include a housing 125 that defines the cavity 120 therein. A ball 130 and a biasing member 135 (e.g., a biasing spring) may also be inserted into the cavity 120 and coupled to the reversing lever 100 to provide a tactile indication to a user when the user selectively rotates the reversing lever 100 between a clockwise torque application direction and a counterclockwise torque application direction, as discussed further below.

referring to fig. 2A and 2B, the upper portion 105 can include a lever actuator 140, the lever actuator 140 being selectively rotatable by a user to select either one of a clockwise torque application direction and a counterclockwise torque application direction. Rod actuator 140 may be coupled to base 145 of upper portion 105 or integrally formed as part of base 145 of upper portion 105, and body 150 may also be coupled to base 145 and extend downward.

The lower portion 110 may include a hook 155, the hook 155 engaging a post of a corresponding detent to select a desired detent, as discussed further below. Lower portion 110 may also include an extension 160 that inserts into a complementary opening of upper portion 105 to effectively mate with upper portion 105 and provide additional structural coupling in addition to the structural coupling provided by ring 115 or other coupling structure with upper portion 105.

In an embodiment, the reversing lever 100 can provide a tactile indication when the user selectively rotates the reversing lever 100 between the clockwise torque application direction and the counterclockwise torque application direction, thereby providing a tactile indication that the desired rotational torque application direction has been selected. For example, the reversing lever 100 may include two inner recesses 162: a first inner recess 162 and a second inner recess 162. When the reversing lever 100 is moved to a first torque application direction (e.g., clockwise), the first internal recess 162 engages the ball 130 based on the force of the biasing member 135; when the reversing lever 100 is selectively moved to a second torque applying direction (e.g., counterclockwise), the second internal recess 162 engages the ball 130 based on the force of the biasing member 135. When the user turns the reversing lever to any operating direction, the ball 130 engages the internal recess 162 based on the force of the biasing member 135, providing the user with a tactile indication that the reversing lever 100 has successfully reached the selected torque application direction.

Referring to FIG. 3, in an embodiment, the upper portion 105 may include an annular groove 165, the annular groove 165 matingly receiving the ring 115 to matingly couple the upper portion 105 to the lower portion 110. The body 150 may also include opposing first and second sides 150a, 150 b. As discussed further below, the first side 150a can be located adjacent to an inner wall of the bore of the housing 125, and the second side 150b can be located adjacent to the lower portion 110. This enables the reversing lever 100 to be disposed within the cavity 120 and placed back into the bore, allowing for a compact reversing lever 100.

Referring to fig. 4, in an embodiment, the ratchet head 10 includes a wear ring 170, the wear ring 170 coupling the gear 175 to the opening 137 in the housing 125. For example, the wear ring 170 engages a groove in the opening 137 such that when a biasing load is applied to the ratchet head 10, the wear ring 170 engages the interior of the opening 137 to prevent the circumferentially disposed teeth of the gear 175 from being excessively worn. In an embodiment, the ratchet head 10 further comprises: a pawl mechanism 180 having pawls 185a, 185b separated by a pawl spring 190; and a retaining ring 192 that secures the gear 175 within the opening 137. It will be appreciated that although the present invention is shown with a dual detent arrangement, any type of detent mechanism (e.g., single) would be suitable for use with the present invention.

The respective teeth of the pawls 185a and 185b selectively engage the teeth of the gear 175 based on a user selection of operation at the reversing lever 100 in either a clockwise or counterclockwise direction. For example, the first pawl 185a may be selected and may engage the teeth of the gear 175, thereby enabling the tool to operate in a clockwise direction, i.e., apply torque in a clockwise direction, and enable the pawl 185a to slide or ratchet about the gear 175 in a counterclockwise direction. Then, by selectively rotating the reversing lever 100 to the opposite side, the second pawl 185b can engage the teeth of the gear 175 and enable the tool to operate in a counterclockwise direction, i.e., apply torque in a counterclockwise direction, and enable the pawl 185b to slide or release in a clockwise direction about the gear 175. In an embodiment, a pawl spring 190 is disposed between the pawls 185a and 185b to bias the pawls 185a and 185b away from each other so that the pawls 185a and 185b can apply an engagement force to the gear 175 in the most efficient and effective manner.

Referring to fig. 5 and 6, in an embodiment, the pawl mechanism 180 can include a post 195 that can be selectively engaged by the hook 155 such that the reversing lever 100 can select the pawls 185a and 185b and engage the opposing pawls 185a and 185b with the gear 175. As shown in U.S. patent No. 9038507, the entire contents of which are incorporated herein by reference. For example, as shown in fig. 6, the hook 155 can engage the post 195 of the second pawl 185b, thereby causing the first pawl 185a to engage the gear 175. Alternatively, the hook 155 can engage the post 195 of the first pawl 185a and cause the second pawl 185b to engage the gear.

in an embodiment, the body 150 of the upper portion 105 may be located between the inner wall 197 of the ratchet head 10 and the lower portion 110. For example, the body 150 may have a first side 150a and a second side 150b opposite the first side 150 a. The second side 150b can be located adjacent the lower portion 110 and the first side 150a can be located adjacent an inner wall 197 of the ratchet head. By providing the upper portion 105 in this manner, the body 150 is provided in a more structurally stable configuration and in a compact manner. For example, the lower portion 110 may be inserted into the cavity 120 first and then moved toward the opening 137. In this manner, the reversing lever 100 does not require a cover plate and screws to enclose the reversing lever 100, but rather, the upper portion 105 of the reversing lever 100 can serve as a smaller area cover. For example, the base 145 of the upper portion 105 can serve as a cover.

As used herein, the term "couple" and its functional equivalents are not intended to necessarily be limited to a direct mechanical coupling of two or more components. Conversely, the term "couple" and its functional equivalents are intended to mean any direct or indirect mechanical, electrical, or chemical connection between two or more objects, features, workpieces, and/or environmental substances. In some examples, "coupled" also means that one object is integral with another object.

The matter set forth in the foregoing description and accompanying drawings is offered by way of illustration only and not as a limitation. While particular embodiments have been shown and described, it will be obvious to those skilled in the art that changes and modifications may be made without departing from the inventors' contribution in its broader aspects. The actual scope of the protection sought is intended to be defined in the claims when viewed in their proper perspective based on the prior art.