阅读说明：本技术 一种柔光砖防污处理工艺 (Antifouling treatment process for soft-light brick ) 是由 翟乃胜 张存法 于 2019-10-11 设计创作，主要内容包括：本发明涉及建筑陶瓷技术领域,具体涉及一种柔光砖防污处理工艺,包括步骤：抛光处理：砖胚进入抛光线进行抛光,多个磨块的最佳排列方法为：150目弹性磨块16组,240目的弹性磨块8组,230目弹性磨块5组,400目弹性磨块10组,600目弹性磨块8组,180目炭刷磨块3组,240目纤维磨块13组,320目纤维磨块9组；抛光后的砖胚进行超洁亮处理；再使用纳米液进行防污处理,纳米液的质量配比根据瓷砖表面要求的光度及釉料、烧成的毛细孔大小进行调整。本发明的柔光砖防污处理工艺,能生产出高质量、防污能力强、柔光效果好的柔光砖。(the invention relates to the technical field of building ceramics, in particular to a subdued light brick antifouling treatment process, which comprises the following steps: polishing treatment: the brick blank enters a polishing line for polishing, and the optimal arrangement method of a plurality of grinding blocks comprises the following steps: 16 groups of 150-mesh elastic grinding blocks, 8 groups of 240-mesh elastic grinding blocks, 5 groups of 230-mesh elastic grinding blocks, 10 groups of 400-mesh elastic grinding blocks, 8 groups of 600-mesh elastic grinding blocks, 3 groups of 180-mesh carbon brush grinding blocks, 13 groups of 240-mesh fiber grinding blocks and 9 groups of 320-mesh fiber grinding blocks; carrying out ultra-clean treatment on the polished brick blank; and then, performing antifouling treatment by using nano liquid, wherein the mass ratio of the nano liquid is adjusted according to the luminosity required by the surface of the ceramic tile, glaze and the size of the fired capillary pores. The anti-fouling treatment process for the soft-light brick can produce the soft-light brick with high quality, strong anti-fouling capability and good soft-light effect.)

1. The anti-fouling treatment process of the soft light brick is characterized by comprising the following steps of:

(1) Polishing treatment: the brick blank enters a polishing line for polishing, the polishing line is composed of a plurality of grinding blocks, and the optimal arrangement method of the grinding blocks comprises the following steps: 16 groups of 150-mesh elastic grinding blocks, 8 groups of 240-mesh elastic grinding blocks, 5 groups of 230-mesh elastic grinding blocks, 10 groups of 400-mesh elastic grinding blocks, 8 groups of 600-mesh elastic grinding blocks, 3 groups of 180-mesh carbon brush grinding blocks, 13 groups of 240-mesh fiber grinding blocks and 9 groups of 320-mesh fiber grinding blocks;

(2) Ultra-clean treatment: carrying out ultra-clean treatment on the polished brick blank;

(3) Nano antifouling treatment: and (4) performing antifouling treatment on the ultra-clean and bright brick blank by using nano liquid.

2. the anti-fouling treatment process for the soft light brick according to claim 1, wherein the nano liquid comprises the following components in parts by weight: 94-97 parts of solvent oil, 1-2 parts of silicone oil, 0.04-1.06 parts of dispersant, 2-3 parts of cyanogen-containing agent, 0.5-0.7 part of No. 10 sodium agent and 0.03-0.05 part of catalyst.

3. The anti-fouling treatment process for soft tiles according to claim 2, wherein the mass ratio of the nano liquid is adjusted according to the luminosity, glaze and fired capillary pore size required on the surface of the tiles.

4. The anti-fouling treatment process for the soft light brick according to claim 2, wherein the mass ratio of the nano liquid is as follows: solvent oil 96, silicone oil 1.5, dispersant 0.05, cyanogen-containing agent 2.5, No. 10 Na agent 0.6 and catalyst 0.04.

5. the process of claim 1, wherein the ultra-bright treatment step comprises heating the pre-ultra-bright tile blank to a temperature of 46-50 ℃ for less than 1 minute using a high speed grinding disc.

6. The process of claim 1, wherein the amount of the nano-solution used in the nano-antifouling treatment step is 0.3 to 0.5 g/brick, and the amount of the nano-solution used decreases from the brick blank feeding step to the brick blank discharging step.

7. The process of claim 1, wherein the polishing head for performing the nano-scale anti-fouling treatment comprises a wool pad and a sponge pad, and the wool pad is positioned in front of the sponge pad.

8. The process of claim 7, wherein the nano-solution is applied at 70-80 ℃ for about one minute after applying the wool pad and the sponge pad.

9. The anti-fouling treatment process for soft tiles according to claim 1, wherein the polishing water consumption in the polishing step is more than one third of the water consumption for polishing the tiles.

10. an antifouling soft light brick, characterized in that the antifouling soft light brick is prepared by the antifouling treatment process of the soft light brick of any one of claims 1 to 9.

Technical Field

The invention belongs to the technical field of building ceramics, and particularly relates to an antifouling treatment process for a soft light brick.

Background

Along with the continuous improvement of the living standard of people, the aesthetic quality of people is improved, the requirement on indoor decoration is higher and higher, the soft light brick avoids polishing the brick with the unique visual effect, and the microlite is magnificent and bright. The soft tile has comfortable vision, the surface light generates scattering effect, the luminosity is 95 degrees before the reflection rate is reduced, the luminosity of the product is about 45 degrees after the anti-fouling agent is used, the texture of the product is softer, and the light sense is fine and smooth, so that the problem of light pollution of the bright tile product is solved, the vision is comfortable, a warm space with artistic mood is created, and the soft space is more suitable for the requirements of people on the soft space. The tile surface is flat without water ripples, firm, wear-resistant and not easy to scratch, the texture is clearer, the layers are more three-dimensional, and therefore the market demands for soft tiles are more and more increased.

The soft light brick is distinguished by the characteristics of soft light sensation and rich texture, and the characteristics are easily coordinated with the surrounding environment. However, it has a defect of poor antifouling property and tends to accumulate dirt on an uneven surface, and therefore, the problem of antifouling has been a great problem of such tiles. Through the exploration and research for many years, the key point of antifouling is found, the difficult problem of antifouling of the soft light brick is finally solved through the adjustment of the combination of the nano liquid and the modules and through multiple tests and attack, the soft light brick is approved by experts in the industry, the praise of consumers is won, and the advance of the antifouling ceramic brick research is reached.

disclosure of Invention

In order to solve the problem of poor antifouling property of the soft light brick in the prior art, the invention provides an antifouling treatment process of the soft light brick, and the soft light brick with high quality, strong antifouling capability and good soft light effect can be produced. The technical problem to be solved by the invention is realized by the following technical scheme:

An antifouling treatment process for a soft light brick comprises the following steps:

(1) Polishing treatment: the brick blank enters a polishing line for polishing, the polishing line is composed of a plurality of grinding blocks, and the optimal arrangement method of the grinding blocks comprises the following steps: 16 groups of 150-mesh elastic grinding blocks, 8 groups of 240-mesh elastic grinding blocks, 5 groups of 230-mesh elastic grinding blocks, 10 groups of 400-mesh elastic grinding blocks, 8 groups of 600-mesh elastic grinding blocks, 3 groups of 180-mesh carbon brush grinding blocks, 13 groups of 240-mesh fiber grinding blocks and 9 groups of 320-mesh fiber grinding blocks;

(2) Ultra-clean treatment: carrying out ultra-clean treatment on the polished brick blank;

(3) Nano antifouling treatment: and (4) performing antifouling treatment on the ultra-clean and bright brick blank by using nano liquid.

Further, the nano liquid comprises the following components in parts by weight: 94-97 parts of solvent oil, 1-2 parts of silicone oil, 0.04-1.06 parts of dispersant, 2-3 parts of cyanogen-containing agent, 0.5-0.7 part of No. 10 sodium agent and 0.03-0.05 part of catalyst.

further, the mass ratio of the nano liquid is adjusted according to the luminosity required by the surface of the ceramic tile, the glaze and the size of the fired capillary pores.

further, the nano liquid comprises the following components in percentage by mass: solvent oil 96, silicone oil 1.5, dispersant 0.05, cyanogen-containing agent 2.5, No. 10 Na agent 0.6 and catalyst 0.04.

Further, in the ultra-clean treatment step, the brick blank is heated to 46-50 ℃ before ultra-clean, and is processed by a high-speed grinding disc for less than 1 minute.

Furthermore, the using amount of the nano liquid in the nano antifouling treatment step is 0.3-0.5 g/brick, and the using amount of the nano liquid is reduced from brick blank feeding to brick blank discharging.

further, the grinding head for the antifouling treatment in the nano antifouling treatment step comprises a wool pad and a spongy cushion, and the wool pad is positioned in front of the spongy cushion.

further, the nano liquid in the nano antifouling treatment step is used and then processed by using a wool pad and a sponge pad for about one minute at the temperature of between 70 and 80 ℃.

Furthermore, the water consumption for polishing in the polishing treatment step is more than one third of that for polishing the brick blank.

An antifouling soft light brick is prepared by adopting the antifouling treatment process of the soft light brick.

compared with the prior art, the invention has the beneficial effects that:

according to the antifouling treatment process of the soft light brick, the brick blank enters the polishing line to be polished, an optimal grinding block arrangement method is found through a plurality of tests and improvements according to the brick surface requirements and characteristics of the soft light brick, the polished brick blank is subjected to ultraclean treatment, the ultraclean brick blank is subjected to antifouling treatment by using the nano liquid, and the prepared soft light brick has the advantages of strong antifouling capacity and good soft light effect.

Detailed Description

The present invention will be described in further detail with reference to specific examples, but the embodiments of the present invention are not limited thereto.