阅读说明：本技术 一种双工位平立转换轧机 (Double-station horizontal-vertical conversion rolling mill ) 是由 王长生 肖立军 张忠峰 郭其江 袁成玺 张晓军 叶毅 张兆良 于 2019-08-30 设计创作，主要内容包括：本发明涉及一种双工位平立转换轧机,包括立式轧机机列和平式轧机机列,立式轧机机列包括轴向竖直设置的立式轧机,立式轧机和第一减速机相连,第一减速机经轴和第一电机相连；平式轧机机列包括轴向水平设置的平式轧机,平式轧机和第二减速机相连,第二减速机经轴和第二电机相连；立式轧机和平式轧机的进料方向均沿生产线设置,且立式轧机机列和平式轧机机列相互独立设置。本发明传动精度高,运行稳定；因双工位平立转换轧机采用两套独立的传动系统,取消了旋转框架及离合器结构,有效的避免了因旋转框架或离合器定位精度低形成的设备隐患或故障,机械传动系统简单,传递精度高,运行稳定；维护与维修方便。(The invention relates to a double-station horizontal-vertical conversion rolling mill which comprises a vertical rolling mill train and a horizontal rolling mill train, wherein the vertical rolling mill train comprises a vertical rolling mill which is vertically arranged in the axial direction, the vertical rolling mill is connected with a first speed reducer, and the first speed reducer is connected with a first motor through a shaft; the flat rolling mill train comprises a flat rolling mill which is horizontally arranged in the axial direction, the flat rolling mill is connected with a second speed reducer, and the second speed reducer is connected with a second motor through a shaft; the feeding directions of the vertical rolling mill and the flat rolling mill are both arranged along the production line, and the vertical rolling mill train and the flat rolling mill train are mutually independent. The invention has high transmission precision and stable operation; because the double-station horizontal-vertical conversion rolling mill adopts two independent transmission systems, a rotating frame and a clutch structure are cancelled, the hidden trouble or fault of equipment caused by low positioning precision of the rotating frame or the clutch is effectively avoided, and the double-station horizontal-vertical conversion rolling mill is simple in mechanical transmission system, high in transmission precision and stable in operation; and the maintenance and repair are convenient.)

1. A double-station horizontal-vertical conversion rolling mill is characterized by comprising:

the vertical rolling mill train comprises a vertical rolling mill which is vertically arranged in the axial direction, the vertical rolling mill is connected with a first speed reducer, and the first speed reducer is connected with a first motor through a shaft;

the flat rolling mill train comprises a flat rolling mill which is horizontally arranged in the axial direction, the flat rolling mill is connected with a second speed reducer, and the second speed reducer is connected with a second motor through a shaft;

the feeding directions of the vertical rolling mill and the flat rolling mill are both arranged along the production line, and the vertical rolling mill train and the flat rolling mill train are mutually independent.

2. The double-station vertical-horizontal transition rolling mill according to claim 1, wherein the center-to-center distance between the horizontal rolling mill and the vertical rolling mill is not more than 1.5 m.

3. A double station vertical and horizontal changeover rolling mill according to claim 1 or 2 wherein said vertical rolling mill and said horizontal rolling mill are disposed side by side along said production line.

4. The double-station flat-vertical transition rolling mill according to claim 3, characterized in that a guide groove is arranged between the vertical rolling mill and the flat rolling mill, and the guide groove is suitable for bearing conveyed materials.

5. The double-station vertical-horizontal transition rolling mill according to claim 4, wherein a first coupling is arranged between the first motor and the first speed reducer, and a second coupling is arranged between the second motor and the second speed reducer.

6. The double-station vertical-horizontal conversion rolling mill according to claim 5, wherein a plurality of vertical rolling mills and horizontal rolling mills are arranged along the material advancing direction, the vertical rolling mills and the horizontal rolling mills are alternately arranged according to the production process, and the material firstly passes through the vertical rolling mills and then passes through the horizontal rolling mills under the cutting process requirement.

Technical Field

The invention relates to a double-station horizontal-vertical conversion rolling mill.

Background

At present, the horizontal-vertical conversion rolling mill mainly has the following two structural forms:

the horizontal-vertical conversion rolling mill with a rotating frame is mainly composed of a motor, a clutch, a bevel gear box, a combined gear box, a rotating frame, a rotating base and the like. When the clutch is used as a flat rolling mill, the clutch at the motor end is directly connected with the input shaft of the combined gear box; when the clutch is used as a vertical rolling mill, the clutch is connected with the long shaft of the bevel gear box, and horizontal transmission is converted into vertical transmission through the bevel gear box. The WGT-shaped drum-shaped gear coupling shaft between the combined box and the bevel gear box drives the combined box to rotate.

A fixed horizontal-vertical conversion rolling mill is shown in figure 4, conversion between a horizontal rolling mill and a vertical rolling mill is achieved through a gear shifting speed reducer, the specific structure is shown in figure 4, and the fixed horizontal-vertical conversion rolling mill mainly comprises a motor, a horizontal roller composite speed reducer, a vertical roller composite speed reducer and a bevel gear box. The flat roller composite speed reducer is provided with an input shaft and three output shafts, and an H gear and a V gear are designed inside the flat roller composite speed reducer. When the clutch is in an H gear position, torque is transmitted downwards, and two output shafts at the lower end are used as transmission shafts of the flat rolling mill; when the clutch is in a V gear, the torque is transmitted upwards, and the torque is transmitted to the vertical rolling composite speed reducer through the bevel gear box.

However, the existing horizontal-vertical conversion rolling mills with two structural forms have the following problems:

(1) the gear shifting sliding block of the combined gear box or the flat roll composite speed reducer is fast in abrasion, easily generates out-of-gear faults and has great influence on production;

(2) the service life of a tooth clutch between a motor and a gear box is short, and because the rotating frame of the rotating frame type horizontal-vertical conversion rolling mill needs to be rotationally switched between a horizontal state and a vertical state, the motor is connected with the gear box through the tooth clutch, and the rotating frame is positioned only by a locking cylinder, so that the positioning precision of the frame is low, the coaxiality between the inner teeth and the outer teeth of the tooth clutch is poor, and the tooth surface is quickly abraded;

(3) because the bevel gear box is positioned under the rolling mill base, cooling water of the rolling mill can easily enter the box body at the peephole position of the bevel gear box and the half-tooth coupling position of the connecting shaft, and enters the oil tank along with lubricating oil, so that water enters a lubricating station, and the service life of a mechanical transmission system is influenced;

(4) the rotating frame rotates in the track through the guide wheel, so that the rolling mill can be switched between a horizontal mode and a vertical mode. A gap of 5mm is designed between the guide wheel and the track, the rim of the guide wheel is clamped between guide rail positioning blocks (the designed gap is 0.05-0.28 mm) after the rotating frame is in place, the gap is gradually increased along with the operation of the frame, and the rim of the guide wheel is in point contact with the positioning blocks, so that the positioning effect cannot be really played, the positioning precision of the rotating frame is reduced, and the mounting precision of equipment cannot be ensured;

(5) the bolts of the reamed holes at the two ends of the WGT-shaped drum-tooth connecting shaft between the combined gear box and the bevel gear box are easy to break, and the bolts are difficult to process after being broken because the shaft is arranged in the rotating frame and the rolling mill housing, so that the shutdown time is long;

(6) the drum-shaped tooth connecting shaft of the flat rolling mill of the fixed flat-vertical conversion rolling mill needs to penetrate through a housing of the vertical rolling mill, so that the length of the connecting shaft is longer, the length of the general drum-shaped tooth connecting shaft exceeds three meters, the swinging amount of the shaft during rotation is large, the shaft is difficult to hoist, and a special connecting shaft replacement bracket needs to be designed;

(7) the clutch gear of the flat-roll composite speed reducer is easy to damage due to the action of axial force.

Disclosure of Invention

The invention provides a double-station horizontal-vertical conversion rolling mill which is reasonable in structural design, the improved double-station horizontal-vertical conversion rolling mill adopts two sets of independent transmission systems, a rotating frame and a clutch structure are cancelled, equipment hidden dangers or faults caused by low positioning precision of the rotating frame or the clutch are effectively avoided, a mechanical transmission system is simpler and more reliable, the transmission precision is high, and the operation is stable; the flat rolling mill and the vertical rolling mill are arranged side by side, so that the problem that a transmission shaft of the fixed flat-vertical conversion rolling mill is inconvenient to replace, maintain and repair is effectively solved, and the problems in the prior art are solved.

The technical scheme adopted by the invention for solving the technical problems is as follows: a double-station horizontal-vertical conversion rolling mill comprises:

the vertical rolling mill train comprises a vertical rolling mill which is vertically arranged in the axial direction, the vertical rolling mill is connected with a first speed reducer, and the first speed reducer is connected with a first motor through a shaft;

the flat rolling mill train comprises a flat rolling mill which is horizontally arranged in the axial direction, the flat rolling mill is connected with a second speed reducer, and the second speed reducer is connected with a second motor through a shaft;

the feeding directions of the vertical rolling mill and the flat rolling mill are both arranged along the production line, and the vertical rolling mill train and the flat rolling mill train are mutually independent.

Further, the center distance between the flat rolling mill and the vertical rolling mill is not more than 1.5 meters.

Further, the vertical rolling mill and the flat rolling mill are arranged side by side along the production line.

Furthermore, a guide groove is arranged between the vertical rolling mill and the flat rolling mill and is suitable for bearing and conveying materials.

Furthermore, a first coupler is arranged between the first motor and the first speed reducer, and a second coupler is arranged between the second motor and the second speed reducer.

Furthermore, a plurality of vertical rolling mills and flat rolling mills are arranged along the advancing direction of the material, the vertical rolling mills and the flat rolling mills are alternately arranged according to the production process, and the material firstly passes through the vertical rolling mills and then passes through the flat rolling mills under the requirement of the splitting process.

The invention adopts the structure and has the advantages that: (1) the transmission precision is high, and the operation is stable; because the double-station horizontal-vertical conversion rolling mill adopts two independent transmission systems, a rotating frame and a clutch structure are cancelled, the hidden trouble or fault of equipment caused by low positioning precision of the rotating frame or the clutch is effectively avoided, and the double-station horizontal-vertical conversion rolling mill is simple in mechanical transmission system, high in transmission precision and stable in operation;

(2) the maintenance and the repair are convenient; the flat rolling mill and the vertical rolling mill are arranged side by side, so that the problem that a transmission shaft of the fixed flat-vertical conversion rolling mill is inconvenient to replace, maintain and repair is effectively solved;

(3) the double-station horizontal-vertical conversion rolling mills are arranged side by side, all equipment foundations adopt cement foundations, the vibration absorption and rigidity of the cement foundations are greatly improved, the installation precision and the use precision of the equipment are greatly improved, and the service life of the equipment is prolonged;

(4) the double-station horizontal-vertical conversion rolling mill is respectively provided with an independent transmission system, a bevel gear box, a clutch and a WGT drum-shaped gear coupling shaft structure are omitted, the purchase cost and the maintenance cost of equipment are saved, the equipment defects and hidden dangers existing in the original equipment are completely eliminated, the structure is simple, and the operation is stable;

(5) due to the adoption of the splitting rolling production process, in order to ensure the firmness of the rear splitting guide groove of the flat rolling mill and the centering precision of each line after splitting and reduce the steel stacking fault caused by centering difference, the double-station horizontal-vertical conversion rolling mill adopts the arrangement of first vertical and then horizontal.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic vertical structure diagram of the horizontal-vertical conversion rolling mill with a rotating frame according to the present invention.

Fig. 3 is a schematic view of a flat structure of the horizontal-vertical converting rolling mill with a rotating frame according to the present invention.

Fig. 4 is a schematic structural diagram of the fixed horizontal-vertical transition rolling mill of the present invention.

In the figure, 1, a vertical rolling mill train; 101. a vertical rolling mill; 2. a flat rolling mill train; 201. a flat rolling mill; 3. a first speed reducer; 4. a first motor; 5. a second speed reducer; 6. a second motor; 7. a guide groove; 8. a first coupling; 9. a second coupling.

Detailed Description

In order to clearly explain the technical features of the present invention, the following detailed description of the present invention is provided with reference to the accompanying drawings.

In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application, however, the present application may be practiced in other ways than those described herein, and therefore the scope of the present application is not limited by the specific embodiments disclosed below.

In addition, in the description of the present application, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on those shown in the drawings, are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present application.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.

In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.

In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

As shown in fig. 1-4, the double-station horizontal-vertical conversion rolling mill comprises a vertical rolling mill train 1 and a horizontal rolling mill train 2, wherein the vertical rolling mill train 1 comprises a vertical rolling mill 101 which is vertically arranged in the axial direction, the vertical rolling mill 101 is connected with a first speed reducer 3, and the first speed reducer 3 is connected with a first motor 4 through a shaft; the flat rolling mill train 2 comprises a flat rolling mill 201 which is horizontally arranged in the axial direction, the flat rolling mill 201 is connected with a second speed reducer 5, and the second speed reducer 5 is connected with a second motor 6 through a shaft; the feeding directions of the vertical rolling mill 101 and the flat rolling mill 201 are both arranged along the production line, and the vertical rolling mill train 1 and the flat rolling mill train 2 are arranged independently. When the double-station horizontal-vertical conversion rolling mill is used, the improved double-station horizontal-vertical conversion rolling mill adopts two sets of independent transmission systems, a rotating frame and a clutch structure are cancelled, equipment hidden dangers or faults caused by low positioning precision of the rotating frame or the clutch are effectively avoided, and the mechanical transmission system is simpler and more reliable, high in transmission precision and stable in operation; the flat rolling mill and the vertical rolling mill are arranged side by side, so that the problem that a transmission shaft of the fixed flat-vertical conversion rolling mill is inconvenient to replace, maintain and repair is effectively solved

In a preferred embodiment, the center-to-center distance between the flat rolling mill 201 and the vertical rolling mill 101 is not greater than 1.5 meters.

In a preferred embodiment, the vertical rolling mill 101 and the flat rolling mill 201 are arranged side by side along the production line.

In the preferred embodiment, a guide channel 7 is arranged between the vertical rolling mill 101 and the flat rolling mill 201, and the guide channel 7 is suitable for bearing conveying materials.

In a preferred embodiment, a first coupling 8 is arranged between the first motor 4 and the first speed reducer 3, and a second coupling 9 is arranged between the second motor 6 and the second speed reducer 5.

In a preferred embodiment, a plurality of vertical rolling mills 101 and flat rolling mills 201 are arranged along the material advancing direction, the vertical rolling mills 101 and the flat rolling mills 201 are alternately arranged according to the production process, and the material passes through the vertical rolling mills 101 and then passes through the flat rolling mills 201 under the requirement of the splitting process.

The above-described embodiments should not be construed as limiting the scope of the invention, and any alternative modifications or alterations to the embodiments of the present invention will be apparent to those skilled in the art.

The present invention is not described in detail, but is known to those skilled in the art.