阅读说明：本技术 一种亚克力板加工用运输装置 (Conveyer is used in processing of inferior gram force board ) 是由 张勇 于 2019-09-17 设计创作，主要内容包括：本发明公开了一种亚克力板加工用运输装置,在所述运输装置本体的上料处设置有检测系统,所述检测系统包括图像采集单元、工业远程网关、云端服务器、工业计算机和报警提示装置,所述图像采集单元包括工业相机、光学镜头和照明光源,所述照明光源用于为所述光学镜头提供光线照明,所述工业远程网关通过输出接口与所述工业相机电性连接,所述光学镜头安装在工业相机上,所述工业远程网关通过4G网络与所述云端服务器网络通信连接,所述云端服务通过无线通信模块与所述工业计算机网络通信连接。本发明利用先进的机器视觉技术采集图像,再通过工业计算机自动识别处理,不仅提高了工作效率,而且也提高了识别准确度。(The invention discloses a conveyor device for processing acrylic plates, wherein a detection system is arranged at a feeding position of a conveyor device body and comprises an image acquisition unit, an industrial remote gateway, a cloud server, an industrial computer and an alarm prompting device, the image acquisition unit comprises an industrial camera, an optical lens and an illumination light source, the illumination light source is used for providing light illumination for the optical lens, the industrial remote gateway is electrically connected with the industrial camera through an output interface, the optical lens is installed on the industrial camera, the industrial remote gateway is in network communication connection with the cloud server through a 4G network, and the cloud service is in network communication connection with the industrial computer through a wireless communication module. The invention utilizes advanced machine vision technology to collect images and then automatically identifies and processes the images through an industrial computer, thereby not only improving the working efficiency, but also improving the identification accuracy.)

1. The utility model provides a conveyer is used in processing of inferior gram force board, includes the conveyer body, its characterized in that: the material loading department of conveyer body is provided with detecting system, detecting system includes image acquisition unit, industry remote gateway, high in the clouds server, industrial computer and warning suggestion device, image acquisition unit includes industry camera, optical lens and light source, light source is used for doing optical lens provides the light illumination, industry remote gateway pass through output interface with industry camera electric connection, optical lens installs on the industrial camera, industry remote gateway pass through the 4G network with high in the clouds server network communication connection, high in the clouds service pass through wireless communication module with industrial computer network communication connection, warning suggestion device with industrial computer electric connection.

2. The conveyor for acrylic sheet processing according to claim 1, wherein: the industrial camera is a USB industrial camera and the output interface is a USB interface.

3. The conveyor for acrylic sheet processing according to claim 1, wherein: the industrial camera is a 1394 camera and the output interface is an IEEE 1394b interface.

4. The conveyor for acrylic sheet processing according to claim 1, wherein: the industrial camera is a GigE camera and the output interface is a GigE Vision interface.

5. The conveyor for acrylic sheet processing according to claim 1, wherein: the model of the industrial remote gateway is Flexy 205.

6. The conveyor for acrylic sheet processing according to claim 1, wherein: the alarm prompting device is an audible and visual alarm.

7. The conveyor for acrylic sheet processing according to claim 1, wherein: the model of the wireless communication module is RTL8723 DS.

Technical Field

The invention belongs to the technical field of acrylic plate conveying devices, and particularly relates to a conveying device for processing acrylic plates.

Background

At present, when the acrylic plate is conveyed to the feeding part of the conveying device, the conveying device of the acrylic plate production line generally depends on the manual work to observe the defects of scratches and the like of the acrylic plate, and the conveying device is low in efficiency through a manual mode, too strong in subjectivity and incapable of scientifically and accurately making judgment. Therefore, in order to improve the detection efficiency and the detection accuracy, the existing conveyor for processing the acrylic plate needs to be optimized and improved.

Disclosure of Invention

The invention aims to overcome the technical problems and provide a conveying device for processing acrylic plates.

In order to achieve the purpose, the invention adopts the following technical scheme.

The utility model provides a conveyer is used in processing of acrylic plate, includes the conveyer body the material loading department of conveyer body is provided with detecting system, detecting system includes image acquisition unit, industry remote gateway, high in the clouds server, industrial computer and warning suggestion device, image acquisition unit includes industry camera, optical lens and light source, light source is used for doing optical lens provides the light illumination, industry remote gateway pass through output interface with industry camera electric connection, optical lens installs on the industry camera, industry remote gateway pass through the 4G network with high in the clouds server network communication connection, high in the clouds service pass through wireless communication module with industrial computer network communication connection, warning suggestion device with industrial computer electric connection.

Further, the industrial camera is a USB industrial camera and the output interface is a USB interface.

Further, the industrial camera is a 1394 camera, and the output interface is an IEEE 1394b interface.

Further, the industrial camera is a GigE camera and the output interface is a GigE Vision interface.

Further, the model of the industrial remote gateway is Flexy 205.

Further, the alarm prompting device is an audible and visual alarm.

Further, the model of the wireless communication module is RTL8723 DS.

The invention has the beneficial effects that: the image is acquired by utilizing an advanced machine vision technology, and the image is automatically identified and processed by a remote industrial computer, so that the working efficiency is improved, the identification accuracy is also improved, and the labor cost is reduced.

Drawings

FIG. 1: the invention has a structure schematic diagram.

Detailed Description

The present invention will be described in detail below with reference to the accompanying drawings and examples.

As shown in figure 1, the conveyor for processing the acrylic plate comprises a conveyor body, a detection system is arranged at the feeding position of the conveyor body, the detection system comprises an image acquisition unit, an industrial remote gateway, a cloud server, an industrial computer and an alarm prompting device, the image acquisition unit comprises an industrial camera, an optical lens and an illumination light source, the illumination light source is used for providing light illumination for the optical lens, the industrial remote gateway is electrically connected with the industrial camera through an output interface, the optical lens is arranged on the industrial camera, the industrial remote gateway is in network communication connection with the cloud server through a 4G network, the cloud service is in network communication connection with the industrial computer through a wireless communication module, and the alarm prompting device is electrically connected with the industrial computer.

Preferably, the industrial camera can adopt a USB industrial camera, the corresponding output interface of the industrial camera is a USB interface, and the industrial camera has the advantages that the USB interface is simple and easy to use, good in expandability, high in cost performance and the like, and the USB 3.0 camera supports a high data rate of 5Gbps, which is 10 times of that of the USB 2.0480 Mbps, has a higher available bandwidth, can transmit video contents with a high frame rate and a high resolution without compression, and does not affect the image quality. Therefore, USB 3.0 does not affect image quality, but contributes to further miniaturization of the machine vision camera. USB 3.0 supports more different frame rates at 5Gbps data rates and is therefore a more versatile technology.

Preferably, the industrial camera may also adopt a 1394 camera, and the corresponding output interface is an IEEE 1394b interface. The IEEE 1394b interface has the advantages of high speed, real-time performance, usability, bus structure, hot plugging, plug and play and the like, the current speed can reach 800Mbps, and the real-time transmission of uncompressed original video data can be easily realized.

Preferably, the industrial camera may also adopt a GigE camera, and the corresponding output interface is a GigE Vision interface. It is a standard interface for cameras developed using gigabit ethernet protocols. The GigE Vision interface meets the requirement of customers for long-interval image quick transmission by using cheap standard cables in the production process, particularly in the application of machine Vision, and can easily realize mutual operation on hardware and software facilities of different manufacturers. The advantage of the gigvision standard interface is the fast and convenient data transmission rate, up to 1000Mbit/s and up to a transmission interval of 100 meters.

Preferably, the industrial remote gateway is of the type Flexy 205.

Preferably, the alarm prompting device is an audible and visual alarm, and when the industrial computer identifies that the surface of the acrylic plate is defective, the audible and visual alarm is triggered to give an alarm and flash.

Preferably, the model of the wireless communication module is RTL8723 DS.

The following briefly introduces the working principle of the present invention:

when the acrylic plate passes through the material loading position, the illumination light source irradiates the surface of the acrylic plate, an optical signal on the surface of the acrylic plate is refracted by the optical lens and then accurately projected on a photosensitive chip of the industrial camera, the optical signal on the surface of the acrylic plate is converted into an electric signal by the industrial camera and is sent to the industrial remote gateway Flexy205 through a specified format, the industrial remote gateway Flexy205 is transmitted to the cloud server through 4G, the cloud server is wirelessly transmitted to the industrial computer, the industrial computer analyzes and processes the electric signal, when the industrial computer identifies that the surface of the acrylic plate has defects, the audible and visual alarm is triggered to give an alarm and flash, therefore, whether the surface of the acrylic plate has defects is detected by using the advanced machine vision technology is realized, remote detection is also realized, and personnel do not need to be arranged for local detection.

Finally, it should be noted that: the above embodiments are only used to illustrate the present invention and do not limit the technical solutions described in the present invention; thus, while the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted; all such modifications and variations are intended to be included herein within the scope of this disclosure and the present invention and protected by the following claims.