阅读说明：本技术 梳棉机的自动化清理装置 (Automatic cleaning device of carding machine ) 是由 顾士清 张雷锋 张忠良 于 2019-05-17 设计创作，主要内容包括：本发明涉及梳棉机的自动化清理装置,通过设置在漏斗内部固定连接的导料块,使得第一平压辊通过弹力弹簧的弹力对漏斗内下料的棉花进行压平,从而使装置在梳棉过程中一直处于传动以及压平的状态,从而使得装置达到避免卡棉的状态。梳棉机的自动化清理装置通过鼓风机对连接管内进行抽风,然后通过吸尘孔将梳棉机下部产生的灰尘及棉絮吸入到抽风腔内,然后通过漏尘管将部分灰尘吸入到连接管内,通过过滤网对连接管内的灰尘及棉絮进行过滤,避免其吸入到鼓风机内,造成鼓风机损坏,通过密封门方便对过滤网进行更换,避免其堵塞影响除尘效率,从而达到了能够更加有效的进行除尘的目的。(The invention relates to an automatic cleaning device of a carding machine, which is characterized in that a first flat pressing roller is used for flattening cotton discharged from a funnel through the elasticity of an elastic spring through a material guide block fixedly connected with the inner part of the funnel, so that the device is in a transmission and flattening state all the time in the carding process, and the device is prevented from being stuck with the cotton. Automatic cleaning device of carding machine carries out convulsions in passing through the air-blower to the connecting tube, then inhale the convulsions intracavity with dust and the cotton fibre that the carding machine lower part produced through the dust absorption hole, then inhale the connecting tube with partial dust through leaking the dirt pipe in, filter dust and cotton fibre in the connecting tube through the filter screen, avoid it to inhale in the air-blower, cause the air-blower to damage, conveniently change the filter screen through the sealing door, avoid it to block up and influence dust collection efficiency, thereby reached can be more effectual the purpose of removing dust.)

1. Automatic cleaning device of carding machine, its characterized in that: the cotton jamming prevention device comprises a carding machine body, a cotton jamming prevention mechanism and a dust removal mechanism;

wherein the anti-cotton-jamming mechanism is arranged in a carding machine body and comprises a funnel, a guide block is fixedly connected to the lower side in the funnel, a guide box is fixedly connected to the bottom of the funnel, a hinge ball is fixedly connected to the inner top wall of the guide box, a hinge rod is fixedly connected to the bottom of the hinge ball, an elastic spring is fixedly connected to the top of the guide box, the bottom of the elastic spring is fixedly connected to the left side of the top of the hinge rod, a first flat press roller is rotatably connected to the bottom of the hinge rod, a first shaft is rotatably connected to the front wall and the rear wall of the left side in the guide box, a first transmission roller is fixedly connected to the outer side of the first shaft, a first transmission belt is connected to the transmission of the first transmission roller, a turning transmission roller is rotatably connected to the middle part of the inner side of the first transmission belt, a turning transmission shaft is fixedly connected to the inner part of the turning transmission roller, and the front side and rear side of the, the left side of the funnel and the left side of the top of the guide box are both fixedly connected with a transmission pipe, the top of the transmission pipe is fixedly connected with a cotton carding box body, the top of the left side inside the cotton carding box body is rotatably connected with a second shaft, the outside of the second shaft is fixedly connected with a second transmission roller, the top of the first transmission belt penetrates through the left side of the cotton carding box body and is in transmission connection with the outside of the second transmission roller, the left side of the top of the first transmission belt is rotatably connected with a second flattening roller, the inside of the second flattening roller is fixedly connected with a sixth shaft, the rear ends of the first shaft and the turning transmission shaft penetrate through the rear wall of the guide box body, the rear ends of the second shaft and the sixth shaft penetrate through the rear wall of the cotton carding box body and are both fixedly connected with a first motor, the first motor is fixedly connected with the rear side walls of the cotton carding box body and the guide box body, and the bottom of the left side of the second flattening, a third shaft is fixedly connected inside the secondary roller, the front side and the rear side of the third shaft are fixedly connected to the inner walls of the front side and the rear side of the cotton carding box body, and the rear side of the third shaft penetrates through the rear wall of the cotton carding box body and is fixedly connected with a second motor;

the inner part of the cotton carding box body is fixedly connected with a large under screen, the large under screen is positioned under a secondary roller, the left side of the secondary roller is rotatably connected with a doffer, the inner part of the doffer is rotatably connected with a fourth shaft, the front end and the rear end of the fourth shaft are rotatably connected with the inner walls of the front side and the rear side of the cotton carding box body, the rear end of the fourth shaft penetrates through the rear wall of the cotton carding box body and is fixedly connected with a third motor, the inner walls of the front side and the rear side of the inner part of the cotton carding box body are rotatably connected with a fifth shaft, the outer part of the fifth shaft is fixedly connected with a third transmission roller, the outer side of the third transmission roller is in transmission connection with a second transmission belt, the lower part of the right side of the cotton carding box body is provided with a supporting block, the right side of the top of the supporting block is fixedly connected with two first supporting rods, the second transmission belt penetrates through the left side wall of, a second support rod is fixedly connected to the left side of the top of the support block, a third support rod is fixedly connected to the top of the support block, the third support rod is located between the first support rod and the second support rod, a bottom rotating shaft and a top rotating shaft are rotatably connected between the two third support rods, the top rotating shaft is located right above the bottom rotating shaft, a bottom flattening roller is fixedly connected to the outside of the bottom rotating shaft, and a top flattening roller is fixedly connected to the outside of the top rotating shaft;

the rear end of the fifth shaft penetrates through the rear side wall of the cotton carding box body and is fixedly connected with a fourth motor, the third motor and the second motor are fixedly connected to the rear side of the cotton carding box body, the rear ends of the bottom rotating shaft and the top rotating shaft penetrate through the rear side of the third supporting rod and are fixedly connected with a fifth motor, the fifth motor is fixedly connected to the rear side of the third supporting rod, a coiling rotating shaft is rotatably connected between the two second supporting rods, a coiling roller is fixedly connected to the outer side of the coiling rotating shaft, the coiling rotating shaft penetrates through the second supporting rods and is connected with a sixth motor in an extending mode, and the sixth motor is fixedly connected to the rear side of the second supporting rods;

the dust removing mechanism is arranged at the top of the carding machine and comprises a base, a cylinder is arranged in the middle of the top of the base, the top of the cylinder is provided with a cover plate, the top of the base and the left side of the cylinder are fixedly provided with a licker-in, a feeding part is arranged on the top of the base and positioned on the left side of the licker-in, a doffer is fixedly arranged on the top of the base and positioned on the right side of the cylinder, a discharging cotton cylinder is arranged on the top of the base and on the right side of the doffer, a dust absorption hole is arranged in the base, an air suction cavity is arranged inside the base and below the dust suction hole, the top of the air suction cavity is communicated with the bottom end of the dust suction hole, the middle part of the bottom of the air draft cavity is fixedly connected with a dust leakage pipe, the left side of the dust leakage pipe is fixedly connected with a connecting pipe, the left side fixed mounting of base has the air-blower, the inside grafting of connecting pipe has the filter screen.

2. An automated cleaning device for carding machines according to claim 1, characterised in that: the feed opening has all been seted up with the top of guide box to the top of funnel, the feed opening is located between two guide blocks under the bottom, the top fixedly connected with of guide box hides the piece, it is located the bottom right side of feed opening to hide the piece, the bottom that hides the piece is by the downward slope form in right left.

3. An automated cleaning device for carding machines according to claim 1, characterised in that: the right side fixedly connected with of big under screen keeps off the material block, the top that keeps off the material block is by the bevel edge form that inclines downwards from right to left.

4. An automated cleaning device for carding machines according to claim 1, characterised in that: the top fixedly connected with of supporting shoe holds the piece, it is located between third bracing piece and the second bracing piece to hold the piece, just the top that holds the piece is from left right downward slope form.

5. An automated cleaning device for carding machines according to claim 1, characterised in that: the inside downside fixedly connected with condenser of comb and parallel cotton fibers prior to spinning box, the outside fixedly connected with dust cover of condenser.

6. An automated cleaning device for carding machines according to claim 1, characterised in that: two the top between the first bracing piece rotates and is connected with the protection pole, the protection pole is located the left side top of second drive belt.

7. An automated cleaning device for carding machines according to claim 1, characterised in that: the filter screen is characterized in that a clamping groove corresponding to the filter screen is formed in the connecting pipe, the filter screen is inserted into the clamping groove, a sealing door is arranged on the front face of the base, and the back face of the sealing door is in contact with the front face of the filter screen.

8. An automated cleaning device for carding machines according to claim 1, characterised in that: the bottom in suction chamber is located the equal fixedly connected with drain pipe in both sides of leaking the dirt pipe, the inside of base is located the below fixed mounting of drain pipe and is had the outlet pipe, two the bottom of drain pipe all is linked together with the top of outlet pipe.

9. An automated cleaning device for carding machines according to claim 1, characterised in that: and the two ends of the air draft cavity are fixedly connected with water inlet pipes.

10. An automated cleaning device for carding machines according to claim 1, characterised in that: the right-hand member fixedly connected with blowing pipe of air-blower, the one end that the air-blower was kept away from to the blowing pipe is linked together with the connecting pipe.

Technical Field

The invention relates to the technical field of spinning, in particular to an automatic cleaning device of a carding machine.

Background

The carding machine is used for processing cotton fiber and chemical fiber, and belongs to textile machinery. The working principle of the carding machine is that cotton (fiber) rolls sent from the previous process or oil cotton (chemical fiber) layers supplied by a cotton box are subjected to opening, carding and impurity removal, all curled blocky cotton rings are made into single fiber shapes which are basically straightened, broken seeds, impurities and short fibers left in the cotton cleaning process are removed in the process, and then cotton slivers with certain specifications are integrated and stored in a cotton cylinder for the drawing process.

The prior common carding machine on the market mainly develops the functionality, for example, the carding machine provided by the Chinese patent CN203080135U, the preferred technical proposal is that the chopper is provided with a cross bar, the cross bar is sleeved with a movable sleeve which can move transversely, a clamping piece for fastening a blade is fixedly arranged on the sleeve, the carding machine has the beneficial effects that the cotton collecting roller can be cleaned more conveniently and quickly, the operation is easy, but the cotton clamping condition of the carding machine can not be effectively avoided in the actual use process, and a large amount of cotton wool floating objects can be generated in the use process; and present carding machine generally all is provided with dust removal mechanism at the top of organism, can effectually handle the floated cotton fibre in organism upper portion and dust, but at the in-process of carding machine work, organism upper portion and lower part all can produce floated cotton fibre and dust, and the high-efficient dust removal mechanism of current carding machine can't handle the dust of organism lower part, leads to the organism can be in the more dust of lower part gathering and cotton fibre at the during operation.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides an automatic cleaning device of a carding machine, which can avoid cotton clamping and generation of a large amount of cotton fiber floaters, can more effectively clean dust at the bottom of the carding machine, solves the problem that the high-efficiency dust removal mechanism of the existing carding machine cannot process dust at the lower part of the machine body, so that more dust and cotton fibers can be accumulated at the lower part of the machine body during working, and solves the problem that the cotton clamping condition of the carding machine cannot be effectively avoided during actual use and a large amount of cotton fiber floaters can be generated during use.

In order to achieve the purposes of avoiding cotton jamming and generating a large amount of cotton wool floating objects, the invention provides the following technical scheme:

the automatic cleaning device of the carding machine comprises a carding machine body, an anti-cotton-jamming mechanism and a dust removing mechanism;

wherein the anti-cotton-jamming mechanism is arranged in a carding machine body and comprises a funnel, a guide block is fixedly connected to the lower side in the funnel, a guide box is fixedly connected to the bottom of the funnel, a hinge ball is fixedly connected to the inner top wall of the guide box, a hinge rod is fixedly connected to the bottom of the hinge ball, an elastic spring is fixedly connected to the top of the guide box, the bottom of the elastic spring is fixedly connected to the left side of the top of the hinge rod, a first flat press roller is rotatably connected to the bottom of the hinge rod, a first shaft is rotatably connected to the front wall and the rear wall of the left side in the guide box, a first transmission roller is fixedly connected to the outer side of the first shaft, a first transmission belt is connected to the transmission of the first transmission roller, a turning transmission roller is rotatably connected to the middle part of the inner side of the first transmission belt, a turning transmission shaft is fixedly connected to the inner part of the turning transmission roller, and the front side and rear side of the, the left side of the funnel and the left side of the top of the guide box are both fixedly connected with a transmission pipe, the top of the transmission pipe is fixedly connected with a cotton carding box body, the top of the left side inside the cotton carding box body is rotatably connected with a second shaft, the outside of the second shaft is fixedly connected with a second transmission roller, the top of the first transmission belt penetrates through the left side of the cotton carding box body and is in transmission connection with the outside of the second transmission roller, the left side of the top of the first transmission belt is rotatably connected with a second flattening roller, the inside of the second flattening roller is fixedly connected with a sixth shaft, the rear ends of the first shaft and the turning transmission shaft penetrate through the rear wall of the guide box body, the rear ends of the second shaft and the sixth shaft penetrate through the rear wall of the cotton carding box body and are both fixedly connected with a first motor, the first motor is fixedly connected with the rear side walls of the cotton carding box body and the guide box body, and the bottom of the left side of the second flattening, a third shaft is fixedly connected inside the secondary roller, the front side and the rear side of the third shaft are fixedly connected to the inner walls of the front side and the rear side of the cotton carding box body, and the rear side of the third shaft penetrates through the rear wall of the cotton carding box body and is fixedly connected with a second motor;

the inner part of the cotton carding box body is fixedly connected with a large under screen, the large under screen is positioned under a secondary roller, the left side of the secondary roller is rotatably connected with a doffer, the inner part of the doffer is rotatably connected with a fourth shaft, the front end and the rear end of the fourth shaft are rotatably connected with the inner walls of the front side and the rear side of the cotton carding box body, the rear end of the fourth shaft penetrates through the rear wall of the cotton carding box body and is fixedly connected with a third motor, the inner walls of the front side and the rear side of the inner part of the cotton carding box body are rotatably connected with a fifth shaft, the outer part of the fifth shaft is fixedly connected with a third transmission roller, the outer side of the third transmission roller is in transmission connection with a second transmission belt, the lower part of the right side of the cotton carding box body is provided with a supporting block, the right side of the top of the supporting block is fixedly connected with two first supporting rods, the second transmission belt penetrates through the left side wall of, a second support rod is fixedly connected to the left side of the top of the support block, a third support rod is fixedly connected to the top of the support block, the third support rod is located between the first support rod and the second support rod, a bottom rotating shaft and a top rotating shaft are rotatably connected between the two third support rods, the top rotating shaft is located right above the bottom rotating shaft, a bottom flattening roller is fixedly connected to the outside of the bottom rotating shaft, and a top flattening roller is fixedly connected to the outside of the top rotating shaft;

the rear end of the fifth shaft penetrates through the rear side wall of the cotton carding box body and is fixedly connected with a fourth motor, the third motor and the second motor are fixedly connected to the rear side of the cotton carding box body, the rear ends of the bottom rotating shaft and the top rotating shaft penetrate through the rear side of the third supporting rod and are fixedly connected with a fifth motor, the fifth motor is fixedly connected to the rear side of the third supporting rod, a coiling rotating shaft is rotatably connected between the two second supporting rods, a coiling roller is fixedly connected to the outer side of the coiling rotating shaft, the coiling rotating shaft penetrates through the second supporting rods and is connected with a sixth motor in an extending mode, and the sixth motor is fixedly connected to the rear side of the second supporting rods;

the dust removing mechanism is arranged at the top of the carding machine and comprises a base, a cylinder is arranged in the middle of the top of the base, the top of the cylinder is provided with a cover plate, the top of the base and the left side of the cylinder are fixedly provided with a licker-in, a feeding part is arranged on the top of the base and positioned on the left side of the licker-in, a doffer is fixedly arranged on the top of the base and positioned on the right side of the cylinder, a discharging cotton cylinder is arranged on the top of the base and on the right side of the doffer, a dust absorption hole is arranged in the base, an air suction cavity is arranged inside the base and below the dust suction hole, the top of the air suction cavity is communicated with the bottom end of the dust suction hole, the middle part of the bottom of the air draft cavity is fixedly connected with a dust leakage pipe, the left side of the dust leakage pipe is fixedly connected with a connecting pipe, the left side fixed mounting of base has the air-blower, the inside grafting of connecting pipe has the filter screen.

The feed opening has all been seted up with the top of guide box to the top of funnel, the feed opening is located between two guide blocks under the bottom, the top fixedly connected with of guide box hides the piece, it is located the bottom right side of feed opening to hide the piece, the bottom that hides the piece is by the downward slope form in right left.

The right side fixedly connected with of big under screen keeps off the material block, the top that keeps off the material block is by the bevel edge form that inclines downwards from right to left.

The top fixedly connected with of supporting shoe holds the piece, it is located between third bracing piece and the second bracing piece to hold the piece, just the top that holds the piece is from left right downward slope form.

The inside downside fixedly connected with condenser of comb and parallel cotton fibers prior to spinning box, the outside fixedly connected with dust cover of condenser.

Two the top between the first bracing piece rotates and is connected with the protection pole, the protection pole is located the left side top of second drive belt.

The filter screen is characterized in that a clamping groove corresponding to the filter screen is formed in the connecting pipe, the filter screen is inserted into the clamping groove, a sealing door is arranged on the front face of the base, and the back face of the sealing door is in contact with the front face of the filter screen.

The bottom in suction chamber is located the equal fixedly connected with drain pipe in both sides of leaking the dirt pipe, the inside of base is located the below fixed mounting of drain pipe and is had the outlet pipe, two the bottom of drain pipe all is linked together with the top of outlet pipe.

And the two ends of the air draft cavity are fixedly connected with water inlet pipes.

The right-hand member fixedly connected with blowing pipe of air-blower, the one end that the air-blower was kept away from to the blowing pipe is linked together with the connecting pipe.

Compared with the prior art, the invention provides an automatic cleaning device of a carding machine, which has the following beneficial effects:

1. the automatic cleaning device of the cotton carding machine leads cotton to be placed in the funnel and flows to the guide box from the bottom of the guide block through the guide block fixedly connected in the funnel, the inner top wall of the guide box is hinged with the hinged ball, the bottom of the hinged ball is fixedly connected with the hinged rod, the bottom of the hinged rod is rotatably connected with the first flat pressing roller, the left side of the top of the hinged rod is fixedly connected with the elastic spring, the top of the elastic spring is connected with the top of the guide box, the first flat pressing roller flattens the cotton discharged in the funnel through the elastic force of the elastic spring, the right side in the guide box is rotatably connected with the first shaft, the outer side of the first shaft is fixedly connected with the first driving roller, the outer side of the first driving roller is in driving connection with the first driving belt, the middle part of the inner side of the first driving belt is in driving connection with the turning driving roller, and the turning roller plays a turning role on the first driving belt, the first driving belt can lift to drive cotton, the turning transmission shaft is fixedly connected inside the turning transmission roller, the left end of the first driving belt is in transmission connection with a second driving roller, the second driving roller is fixedly connected inside the second driving roller, the first shaft, the turning transmission shaft, the second shaft and the sixth shaft are all driven by a first motor, so that the cotton falling from the funnel is flattened on the first driving belt by a first flattening roller and then ascends into a cotton carding box body through the transmission of the first driving belt, the cotton clamping condition is avoided, the cotton enters the cotton carding box body through the transmission of the first driving belt and then drives the sixth shaft by the first motor so as to drive a second flattening roller, the second flattening roller is in rotation connection with a secondary roller, so that the cotton is compressed for the second time, the secondary roller connected to the outer side of the third shaft is driven by the second motor, and the lower side of the secondary roller is provided with a large leakage bottom, so that the secondary roller performs carding and impurity removal on cotton wool, preprocessing, further carding and uniformly mixing the cotton fibers by doffers, driving a fifth shaft by a fourth motor, thereby driving a third driving roller connected with a fifth shaft and finally driving a second driving belt connected with the third driving roller, then the cotton formed by cotton carding is conducted between the bottom flattening roller and the top flattening roller from the cotton carding box body, the bottom rotating shaft and the top rotating shaft are driven by two fifth motors, thereby driving the bottom flattening roller and the top flattening roller to further flatten the cotton fibers conveyed by the second transmission belt, and finally driving the coiling roller through a coiling rotating shaft driven by a sixth motor, the cotton after cotton carding is rolled up, so that the device is always in a transmission and flattening state in the cotton carding process, and the device is prevented from being clamped.

2. The automatic cleaning device of the cotton carding machine directly enters the guide box in the funnel through the guide box arranged at the bottom of the funnel, so that the cotton is not easy to float, the transmission pipe is fixedly connected to the left side of the funnel and the left side of the top of the guide box, so that a first transmission belt is not easy to float in the process of transmitting the cotton, the left side of the transmission pipe is fixedly connected to the top of the right side of the cotton carding box body, the first transmission belt penetrates through the right side of the cotton carding box body, so that the first transmission belt is in a closed state, the floating objects of cotton wool are not easy to float out of the device, the first transmission belt and a first flattening roller are flattened for the first time, a second flattening roller and a secondary roller are flattened for the second time, the secondary roller and a doffer are flattened for the third time, the bottom flattening roller and the top flattening roller are flattened for the fourth time, so that the cotton is always in a flattened state, so that the cotton is not easy to, thereby the device can achieve the purpose of avoiding generating a large amount of cotton floaters.

3. Automatic cleaning device of carding machine carries out convulsions in passing through the air-blower to the connecting tube, then inhale the convulsions intracavity with dust and the cotton fibre that the carding machine lower part produced through the dust absorption hole, then inhale the connecting tube with partial dust through leaking the dirt pipe in, filter dust and cotton fibre in the connecting tube through the filter screen, avoid it to inhale in the air-blower, cause the air-blower to damage, conveniently change the filter screen through the sealing door, avoid it to block up and influence dust collection efficiency, thereby reached can be more effectual the purpose of removing dust.

4. The high-efficient dust removal mechanism of carding machine leads to the convulsions intracavity with water through the inlet tube, and the dust and the cotton fibre that are inhaled the convulsions intracavity have partly can attach to the bottom in convulsions chamber, and cotton fibre and the dust of cavity bottom will be induced air through water and washes totally, then derives sewage through drain pipe and outlet pipe, avoids it to flow into the inside of connecting pipe through leaking the dirt pipe, causes the air-blower to damage to reached can be more effectual the purpose of removing dust.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of an anti-jamming mechanism according to the present invention;

FIG. 3 is a rear view of FIG. 2;

FIG. 4 is an enlarged view of portion A of FIG. 2;

FIG. 5 is an enlarged view of the portion B of FIG. 2;

FIG. 6 is an enlarged view of section C of FIG. 3;

FIG. 7 is a schematic view of a dust removing mechanism according to the present invention;

FIG. 8 is a sectional view of the internal structure of FIG. 7;

FIG. 9 is a top view of the pumping chamber of FIG. 7;

fig. 10 is a perspective view of the connection pipe of fig. 7.

The reference numbers in the figures illustrate: 1. a funnel; 2. a material guide block; 3. a material guiding box; 4. hinging the ball; 5. A hinged lever; 6. an elastic spring; 7. a first platen roller; 8. a first driving roller; 9. a first shaft; 10. a first drive belt; 11. a turning driving roller; 12. a turning transmission shaft; 13. a drive tube; 14. carding box bodies; 15. a second driving roller; 16. a second shaft; 17. a second flattening roller; 18. a first motor; 19. a secondary roller; 20. a third shaft; 21. a second motor; 22. a large drain bottom; 23. a material blocking block; 24. a doffer; 25. a fourth shaft; 26. a third motor; 27. a third driving roller; 28. a fifth shaft; 29. a second belt; 30. a first support bar; 31. a support block; 32. a second support bar; 33. a bearing block; 34. a third support bar; 35. a bottom flattening roll; 36. a bottom rotating shaft; 37. a top flattening roll; 38. a top rotating shaft; 39. a fourth motor; 40. a fifth motor; 41. a can winding roller; 42. a coiling rotating shaft; 43. a sixth motor; 44. a sixth shaft; 45. a condenser; 46. a dust cover; 47. a guard bar; 48. A material shielding block; 49. a base; 50. a discharging cotton cylinder; 51. a doffer; 52. a cylinder; 53. a cover plate; 54. a licker-in; 55. a feeding position; 56. a sealing door; 57. a blower; 58. a blowpipe; 59. a connecting pipe; 60. a filter screen; 61. an air draft cavity; 62. a dust leakage pipe; 63. a drain pipe; 64. a water outlet pipe; 65. a dust collection hole; 66. and (4) a water inlet pipe.

Detailed Description

Referring to fig. 1-10, an automatic cleaning device for a carding machine comprises a carding machine body, an anti-jamming mechanism and a dust removing mechanism.

Wherein the anti-cotton-jamming mechanism is arranged in the carding machine and comprises a funnel 1, the lower side in the funnel 1 is fixedly connected with a material guide block 2, the bottom of the funnel 1 is fixedly connected with a material guide box 3, the inner top wall of the material guide box 3 is fixedly connected with a hinged ball 4, the bottom of the hinged ball 4 is fixedly connected with a hinged rod 5, the top of the material guide box 3 is fixedly connected with an elastic spring 6, the bottom of the elastic spring 6 is fixedly connected with the left side of the top of the hinged rod 5, the bottom end of the hinged rod 5 is rotatably connected with a first flat pressing roller 7, the front wall and the rear wall on the left side in the material guide box 3 are both rotatably connected with a first shaft 9, the outer side of the first shaft 9 is fixedly connected with a first transmission roller 8, the transmission of the first transmission roller 8 is connected with a first transmission belt 10, the middle part of the inner side of the first transmission belt 10 is, the front side and the rear side of the turning transmission shaft 12 are rotatably connected with the front and the rear inside of the material guide box 3, the left side of the funnel 1 and the left side of the top of the material guide box 3 are fixedly connected with the transmission pipes 13, the top of the transmission pipes 13 is fixedly connected with the cotton carding box body 14, cotton directly enters the material guide box 3 in the funnel 1 through the material guide box 3 arranged at the bottom of the funnel 1, so that the cotton is not easy to float, the transmission pipes 13 are fixedly connected with the left side of the funnel 1 and the left side of the top of the material guide box 3, so that the first transmission belt 10 is not easy to float in the process of transmitting the cotton, the left side of the transmission pipes 13 is fixedly connected with the top of the right side of the cotton carding box body 14, the first transmission belt 10 penetrates through the right side of the cotton carding box body 14, so that the first transmission belt 10 handles a closed state, floaters of cotton wool are not easy to float out of the device, and the, the second flattening roller 17 and the secondary roller 19 are flattened for the second time, the secondary roller 19 and the doffer 24 are flattened for the third time, the bottom flattening roller 35 and the top flattening roller 37 are flattened for the fourth time, so that the cotton is always in a flattened state, the flying cotton is not easy to generate, and the device achieves the purpose of avoiding generating a large amount of cotton wool floating objects, the top of the left side in the cotton carding box body 14 is rotatably connected with a second shaft 16, the outer side of the second shaft 16 is fixedly connected with a second transmission roller 15, the top of the first transmission belt 10 penetrates through the left side of the cotton carding box body 14 and is in transmission connection with the outer side of the second transmission roller 15, the left side of the top of the first transmission belt 10 is rotatably connected with a second flattening roller 17, the inner part of the second flattening roller 17 is fixedly connected with a sixth shaft 44, the rear ends of the first shaft 9 and the turning transmission shaft 12 penetrate through the rear wall of the cotton carding box body 3, and the rear ends of the second shaft 16 and the sixth shaft 44 penetrate through the rear wall of the cotton carding box body 14 and are, the first motor 18 is fixedly connected to the rear side walls of the cotton carding box body 14 and the material guide box 3, the bottom of the left side of the second flattening roller 17 is rotatably connected with a secondary roller 19, the inside of the secondary roller 19 is fixedly connected with a third shaft 20, the front side and the rear side of the third shaft 20 are fixedly connected to the inner walls of the front side and the rear side of the cotton carding box body 14, and the rear side of the third shaft 20 penetrates through the rear wall of the cotton carding box body 14 and is fixedly connected with a second motor 21;

the inside of the carding box body 14 is fixedly connected with a large under screen 22, the large under screen 22 is positioned under a secondary roller 19, the left side of the secondary roller 19 is rotatably connected with a doffer 24, the inside of the doffer 24 is rotatably connected with a fourth shaft 25, the front end and the rear end of the fourth shaft 25 are rotatably connected with the inner walls of the front side and the rear side of the carding box body 14, the rear end of the fourth shaft 25 penetrates through the rear wall of the carding box body 14 and is fixedly connected with a third motor 26, the inner walls of the front side and the rear side of the inside of the carding box body 14 are rotatably connected with a fifth shaft 28, the outside of the fifth shaft 28 is fixedly connected with a third transmission roller 27, the outside of the third transmission roller 27 is in transmission connection with a second transmission belt 29, the lower part of the right side of the carding box body 14 is provided with a supporting block 31, the right side of the top of the supporting block 31 is fixedly connected with two first supporting rods, the fifth shaft 28 is rotatably connected between the two first support rods 30, the second support rod 32 is fixedly connected to the left side of the top of the support block 31, the third support rod 34 is fixedly connected to the top of the support block 31, the third support rod 34 is located between the first support rod 30 and the second support rod 32, the bottom rotating shaft 36 and the top rotating shaft 38 are rotatably connected between the two third support rods 34, the top rotating shaft 38 is located right above the bottom rotating shaft 36, the bottom flattening roller 35 is fixedly connected to the outside of the bottom rotating shaft 36, and the top flattening roller 37 is fixedly connected to the outside of the top rotating shaft 38;

the rear end of the fifth shaft 28 penetrates through the rear side wall of the carding box body 14 and is fixedly connected with a fourth motor 39, the third motor 26 and the second motor 21 are all fixedly connected with the rear side of the carding box body 14, the rear ends of the bottom rotating shaft 36 and the top rotating shaft 38 penetrate through the rear side of the third supporting rod 34 and are fixedly connected with a fifth motor 40, the fifth motor 40 is fixedly connected with the rear side of the third supporting rod 34, a coiling rotating shaft 42 is rotatably connected between the two second supporting rods 32, a coiling roller 41 is fixedly connected with the outer side of the coiling rotating shaft 42, the coiling rotating shaft 42 penetrates through the second supporting rod 32 and is connected with a sixth motor 43 in an extending manner, cotton is placed in the funnel 1 through the guide block 2 fixedly connected with the inner part of the funnel 1 and guided to the guide box 3 by the bottom of the guide block 2, and the inner top wall of the guide box 3 is hinged with a hinged ball 4, the bottom of the hinged ball 4 is fixedly connected with a hinged rod 5, the bottom of the hinged rod 5 is rotatably connected with a first flat pressing roller 7, the left side of the top of the hinged rod 5 is fixedly connected with an elastic spring 6, the top of the elastic spring 6 is connected with the top of the material guiding box 3, so that the first flat pressing roller 7 flattens the cotton discharged from the hopper 1 through the elastic force of the elastic spring 6, the right side of the interior of the material guiding box 3 is rotatably connected with a first shaft 9, the outer side of the first shaft 9 is fixedly connected with a first transmission roller 8, the outer side of the first transmission roller 8 is in transmission connection with a first transmission belt 10, the middle part of the inner side of the first transmission belt 10 is in transmission connection with a turning transmission roller 11, the turning transmission roller 11 plays a turning role in turning the first transmission belt 10, so that the first transmission belt 10 can lift to transmit cotton, the turning transmission shaft 12 is fixedly connected in the turning transmission roller 11, and the left end of the first transmission belt 10 is connected with, and the second driving roller 15 is internally fixedly connected with a second shaft 16, the first shaft 9, the turning transmission shaft 12, the second shaft 16 and a sixth shaft 44 are all driven by a first motor 18, so that the cotton falling from the funnel 1 is flattened on a first driving belt 10 by a first flattening roller 7 and then ascends into a cotton carding box body 14 through the transmission of the first driving belt 10, thereby avoiding the cotton clamping condition, the cotton enters the cotton carding box body 14 through the transmission of the first driving belt 10 and then drives the sixth shaft 44 through the first motor 18 so as to drive a second flattening roller 17, the second flattening roller 17 is rotatably connected with a secondary roller 19, so as to carry out secondary compression on the cotton, a secondary roller 19 connected to the outer side of the third shaft 20 is driven through a second motor 21, a large leakage bottom 22 is arranged on the lower side of the secondary roller 19, so that the secondary roller 19 carries out carding and impurity removal on cotton wool batting, preprocessing, and then the cotton fibers are further carded and uniformly mixed through a doffer 24, then the fifth shaft 28 is driven by the fourth motor 39 to drive the third driving roller 27 connected to the fifth shaft 28, finally the second driving belt 29 in driving connection with the third driving roller 27 is driven, then the cotton formed by carding is conducted from the carding box body 14 to the space between the bottom flattening roller 35 and the top flattening roller 37, the bottom rotating shaft 36 and the top rotating shaft 38 are driven by the two fifth motors 40 to drive the bottom flattening roller 35 and the top flattening roller 37, so that the cotton fibers conveyed by the second driving belt 29 are further flattened by the bottom flattening roller 35 and the top flattening roller 37, finally the loop bar roller 41 is driven by the loop bar rotating shaft 42 driven by the sixth motor 43 to wind the cotton after carding, so that the device is always in a driving and flattening state in the carding process, thereby the device achieves a state of avoiding cotton clamping, the sixth motor 43 is fixedly connected to the rear side of the second support rod 32, the model of the first motor 18 is HFF112M4-4KW, the model of the second motor 21 is YVF 2225M-6, the model of the third motor 26 is Y2-112M-2, the model of the fourth motor 39 is MB02-MB150, the model of the fifth motor 40 is YSE, and the model of the sixth motor 43 is YVF2-80M 1-6.

Further, the feed opening has all been seted up at the top of funnel 1 and the top of guide case 3, and the feed opening is located between two guide blocks 2 under the bottom, and the feed opening makes the unloading of funnel 1 and guide case 3 pass through the drive back of first drive belt 10, and the unloading effect is better relatively.

Further, the right side fixedly connected with of big under screen 22 keeps off material block 23, and the top that keeps off material block 23 is by the hypotenuse form that inclines downwards from the right side to the left, keeps off material block 23 and plays the effect of sheltering from to the cotton fibre that big under screen 22 right side probably dropped, makes the difficult production of cotton fibre drop.

Further, the top fixedly connected with of supporting shoe 31 holds piece 33, holds piece 33 and is located between third bracing piece 34 and the second bracing piece 32, and holds the top of piece 33 and be the form of slope from left to right downwards, holds piece 33 and plays the effect of holding to the cotton fibre of combing the completion, makes the cotton fibre after combing the completion difficult fracture, and the rolling of device is effectual.

Further, the condenser 45 is fixedly connected to the lower side inside the cotton carding box body 14, the dust cover 46 is fixedly connected to the outer side of the condenser 45, the type of the condenser 45 is FNA-0.25/1.0, and the condenser 45 enables the temperature inside the device to be low, so that fire disasters caused by high temperature generated by continuous work of the machine are not prone to happening, and the safety of the device is improved.

Furthermore, the top between two first supporting rods 30 is rotatably connected with a protection rod 47, the protection rod 47 is positioned above the left side of the second transmission belt 29, and the protection rod 47 plays a bearing role on cotton fibers finished by carding, so that the cotton fibers finished by carding are not easy to float, and the advantage that the cotton fibers are prevented from floating by the device is further enhanced.

Further, the top fixedly connected with of guide box 3 hides material piece 48, hides material piece 48 and is located the bottom right side of feed opening, and the bottom of hiding material piece 48 is by right-left downward slope form, hides material piece 48 and plays the effect of sheltering from to the cotton that funnel 1 fell to make the cotton be difficult for inclining to the right side of first drive belt 10, thereby fall to the downside of first drive belt 10.

The working principle of the anti-jamming mechanism is as follows: firstly, a power supply is turned on, then cotton is placed in a funnel 1, the cotton is placed in the funnel 1 and flows to a guide box 3 from the bottom of the guide block 2 through a guide block 2 fixedly connected in the funnel 1, a hinged ball 4 is hinged on the inner top wall of the guide box 3, a hinged rod 5 is fixedly connected at the bottom of the hinged ball 4, a first flattening roller 7 is rotatably connected at the bottom of the hinged rod 5, an elastic spring 6 is fixedly connected at the left side of the top of the hinged rod 5, the top of the elastic spring 6 is connected at the top of the guide box 3, so that the first flattening roller 7 flattens the cotton discharged in the funnel 1 through the elasticity of the elastic spring 6, a first shaft 9 is rotatably connected at the right side in the guide box 3, a first driving roller 8 is fixedly connected at the outer side of the first shaft 9, a first driving belt 10 is in transmission connection at the outer side of the first driving roller 8, and a turning driving roller 11 is in transmission connection at the middle part of the inner side of the first, the turning transmission roller 11 plays a turning role on the first transmission belt 10, so that the first transmission belt 10 can ascend to transmit cotton, the turning transmission shaft 12 is fixedly connected inside the turning transmission roller 11, the left end of the first transmission belt 10 is in transmission connection with the second transmission roller 15, the second shaft 16 is fixedly connected inside the second transmission roller 15, the first shaft 9, the turning transmission shaft 12, the second shaft 16 and the sixth shaft 44 are all driven by the first motor 18, so that the cotton falling from the funnel 1 is flattened by the first flattening roller 7 on the first transmission belt 10 and then ascends to the cotton carding box body 14 through the transmission of the first transmission belt 10, thereby avoiding the cotton clamping condition, the cotton enters the cotton carding box body 14 through the transmission of the first transmission belt 10 and then drives the sixth shaft 44 through the first motor 18 to drive the second flattening roller 17, the second flattening roller 17 is in rotation connection with the secondary roller 19, so as to compress the cotton for the second time, the secondary roller 19 connected to the outer side of the third shaft 20 is driven by the second motor 21, and the lower side of the secondary roller 19 is provided with a large under screen 22, so that the secondary roller 19 combs and removes impurities from cotton wool, performs preprocessing, further combs and uniformly mixes cotton fibers by the doffer 24, then drives the fifth shaft 28 by the fourth motor 39, thereby driving the third transmission roller 27 connected to the fifth shaft 28, finally drives the second transmission belt 29 connected to the third transmission roller 27 in a transmission manner, then transmits cotton carding molding cotton to a position between the bottom flattening roller 35 and the top flattening roller 37 from the cotton carding box body 14, drives the bottom rotating shaft 36 and the top rotating shaft 38 by the two fifth motors 40, thereby driving the bottom flattening roller 35 and the top flattening roller 37, and further flattens the cotton fibers transmitted by the second transmission belt 29 by the bottom flattening roller 35 and the top flattening roller 37, finally, a coiling rotating shaft 42 driven by a sixth motor 43 drives a coiling roller 41 to wind cotton after cotton carding is finished, so that the device is always in a transmission and flattening state in the cotton carding process, the device is prevented from being clamped, then the cotton directly enters a guide box 3 in the funnel 1 through the guide box 3 arranged at the bottom of the funnel 1, so that the cotton is not easy to float, a transmission pipe 13 is fixedly connected to the left side of the funnel 1 and the left side of the top of the guide box 3, so that the first transmission belt 10 is not easy to float in the process of transmitting the cotton, the left side of the transmission pipe 13 is fixedly connected to the top of the right side of the cotton carding box body 14, the first transmission belt 10 penetrates through the right side of the cotton carding box body 14, so that the first transmission belt 10 is in a closed state, floaters of the cotton are not easy to float out of the device, and the first transmission belt 10 and the first flattening roller 7 are flattened for the first time, the second flattening roller 17 and the secondary roller 19 are flattened for the second time, the secondary roller 19 and the doffer 24 are flattened for the third time, the bottom flattening roller 35 and the top flattening roller 37 are flattened for the fourth time, so that the cotton is always in a flattening state, the floating cotton fibers are not easy to generate, the device achieves the purpose of avoiding generating a large amount of cotton fiber floaters, and the device achieves the advantages of avoiding blocking the cotton and avoiding generating a large amount of cotton fiber floaters.

The dust removing mechanism is arranged at the top of the carding machine and comprises a base 49, a cylinder 52 is arranged in the middle of the top of the base 49, a cover plate 53 is arranged at the top of the cylinder 52, a licker-in 54 is fixedly arranged at the top of the base 49 and positioned at the left side of the cylinder 52, a feeding part 55 is arranged at the top of the base 49 and positioned at the left side of the licker-in 54, a doffer 51 is fixedly arranged at the top of the base 49 and positioned at the right side of the cylinder 52, a discharge cotton cylinder 50 is arranged at the top of the base 49 and positioned at the right side of the doffer 51, a dust suction hole 65 is formed in the base 49, an air suction cavity 61 is formed in the base 49 and positioned below the dust suction hole 65, the top of the air suction cavity 61 is communicated with the bottom end of the dust suction hole 65, a dust leakage pipe 62 is fixedly connected to the middle of the bottom of the air suction cavity 61, a connecting pipe 59 is fixedly, when the carding machine works, the air blower 57 is started, air draft is carried out in the connecting pipe 59 through the air blower 57, then dust and cotton wool generated at the lower part of the carding machine are sucked into the air draft cavity 61 through the dust suction hole 65, then partial dust is sucked into the connecting pipe 59 through the dust leakage pipe 62, the dust and the cotton wool in the connecting pipe 59 are filtered through the filter screen 60, the situation that the dust and the cotton wool are sucked into the air blower 57 is avoided, the air blower 57 is damaged is caused, the filter screen 60 is conveniently replaced through the sealing door 56, the dust removal efficiency is prevented from being influenced by blockage of the filter screen 60, the purpose of more effectively removing dust is achieved, and the model of the air blower 57 can be fls-003.

Specifically, the inside of connecting pipe 59 has been seted up with the corresponding draw-in groove of filter screen 60, and filter screen 60 pegs graft in the draw-in groove, and filter screen 60 can filter the air through connecting pipe 59, avoids impurity and the cotton fibre in the air to enter into air-blower 57.

It is specific, the bottom in suction chamber 61 and the equal fixedly connected with drain pipe 63 in both sides that is located leak dirt pipe 62, the inside of base 49 and the below fixed mounting that is located drain pipe 63 have outlet pipe 64, the bottom of two drain pipes 63 all is linked together with the top of outlet pipe 64, in the in-process of removing dust, through inlet tube 66 with a small amount of water leading-in to suction chamber 61, the dust and the cotton fibre that are inhaled in suction chamber 61 have partly can attach to suction chamber 61's bottom, cotton fibre and the dust of suction chamber 61 bottom are washed cleanly through water, then lead out sewage through drain pipe 63 and outlet pipe 64, avoid it to flow into the inside of connecting pipe 59 through leak dirt pipe 62, cause air-blower 57 to damage, thereby reached the mesh that can more effectually remove dust.

Specifically, the front of base 49 is provided with sealing door 56, and sealing door 56's the back contacts with the front of filter screen 60, conveniently washs filter screen 60 through sealing door 56, avoids its jam to influence dust collection efficiency.

Specifically, the equal fixedly connected with inlet tube 66 in both ends of suction chamber 61, through inlet tube 66 with water leading-in to suction chamber 61 in, the dust and the cotton fibre that are inhaled in suction chamber 61 have partly can be attached to suction chamber 61's bottom, through water with the cotton fibre and the dust of suction chamber 61 bottom wash clean, then derive sewage through drain pipe 63 and outlet pipe 64, avoid it to flow into the inside of connecting pipe 59 through leaking dirt pipe 62, thereby reached the purpose that can more effectually remove dust.

Specifically, the right-hand member fixedly connected with blowing pipe 58 of air-blower 57, the one end that air-blower 57 was kept away from to blowing pipe 58 is linked together with connecting pipe 59, carries out convulsions in to connecting pipe 59 through air-blower 57, then inhales the dust and the cotton fibre that the carding machine lower part produced through dust absorption hole 65 in convulsions chamber 61 to conveniently carry out dust removal work.

The working principle is as follows: when the carding machine works, the blower 57 is started, the blower 57 drafts air in the connecting pipe 59, then the dust and cotton wool generated at the lower part of the carding machine are sucked into the air draft cavity 61 through the dust suction hole 65, then partial dust is sucked into the connecting pipe 59 through the dust leakage pipe 62, the dust and cotton wool in the connecting pipe 59 are filtered through the filter screen 60, the dust is prevented from being sucked into the blower 57 to cause damage to the blower 57, the filter screen 60 is convenient to replace through the sealing door 56, the influence of the blockage on the dust removal efficiency is avoided, meanwhile, water is guided into the air draft cavity 61 through the water inlet pipe 66, part of the dust and cotton wool sucked into the air draft cavity 61 is attached to the bottom end of the air draft cavity 61, the cotton wool and the dust at the bottom end of the air draft cavity 61 are washed clean through the water, the sewage is then led out through the drain pipe 63 and the outlet pipe 64, and is prevented from flowing into the inside of the connection pipe 59 through the dust leakage pipe 62.

To sum up, this carding machine with dust removal mechanism, go on convulsions through air-blower 57 in to connecting pipe 59, then inhale convulsions chamber 61 through dust absorption hole 65 with dust and the cotton fibre that the carding machine lower part produced, then inhale in connecting pipe 59 with partial dust through leaking dirt pipe 62, filter dust and cotton fibre in the connecting pipe 59 through filter screen 60, avoid it to inhale in air-blower 57, cause air-blower 57 to damage, conveniently change filter screen 60 through sealing door 56, avoid its jam to influence dust collection efficiency, thereby reached the purpose that can more effectually remove dust.

And, in leading-in convulsions chamber 61 with water through inlet tube 66, dust and the cotton fibre that are inhaled in the chamber 61 of induced drafting have partly can attach to the bottom in convulsions chamber 61, wash the cotton fibre and the dust of chamber 61 bottom of induced drafting clean through water, then derive sewage through drain pipe 63 and outlet pipe 64, avoid it to flow into the inside of connecting pipe 59 through leaking dirt pipe 62 to reached the more effectual purpose of removing dust that carries on.