阅读说明：本技术 一种海绵复合面料除异味系统及应用该系统的后整方法 (Peculiar smell removing system for sponge composite fabric and finishing method applying same ) 是由 张建福 马月娟 顾伟锋 孙云浩 凌良 许铨 于 2019-07-30 设计创作，主要内容包括：本发明公开了一种海绵复合面料除异味系统及应用该系统的后整方法,属于面料净化装置领域,其技术方案要点是依次包括浸润装置、加热装置、真空吸气结构和收卷装置,所述浸润装置包括第一机架、固定连接于第一机架的浸润箱和转动连接于浸润箱内的浸润辊,所述加热装置包括烘箱和风机,所述真空吸气结构包括贴合于面料的吸气板和连通于吸气板的抽气泵,面料依次穿过浸润装置、烘箱和真空吸气结构,然后收卷于收卷装置,然后收卷于收卷装置。本发明具有去除面料中VOC的效果。(The invention discloses a sponge composite fabric peculiar smell removing system and a finishing method applying the system, which belong to the field of fabric purification devices. The invention has the effect of removing VOC in the fabric.)

1. The utility model provides a sponge composite fabric removes peculiar smell system which characterized in that: the fabric vacuum suction device sequentially comprises a soaking device (1), a heating device (2), a vacuum suction structure (3) and a winding device (4), wherein the soaking device (1) comprises a first rack (5), a soaking box (6) fixedly connected to the first rack (5) and a soaking roller (8) rotatably connected into the soaking box (6), the heating device (2) comprises an oven (14) and a fan (15), the vacuum suction structure (3) comprises a suction plate (23) attached to a fabric and a suction pump (13) communicated with the suction plate (23), and the fabric sequentially passes through the soaking device (1), the oven (14) and the vacuum suction structure (3) and then is wound in the winding device (4).

2. The sponge composite fabric peculiar smell removal system according to claim 1, characterized in that: the infiltration device (1) also comprises two extrusion rollers (7) which are rotatably connected with the first frame (5).

3. The sponge composite fabric peculiar smell removal system according to claim 2, characterized in that: the air outlet of the fan (15) is communicated with the lower end of the oven (14), the oven (14) is communicated with the air pump (13), and the air inlet of the air pump (13) is communicated with the upper end of the oven (14).

4. The sponge composite fabric peculiar smell removal system according to claim 3, characterized in that: the fabric drying device is characterized in that blocking blocks (17) are fixedly connected to the inner walls of two sides of the drying oven (14), mounting grooves (18) are formed in the side walls, close to each other, of the blocking blocks (17) along the length direction of the side walls, conveying devices (16) are mounted on the drying oven (14), each conveying device (16) comprises a driving roller (27) and a driving motor (26), the driving rollers (27) are rotatably connected to two ends of the drying oven (14), the driving rollers (27) drive two driving rollers (27) to rotate, driven rollers (28) are rotatably connected to two ends of the drying oven (14), and the driving rollers (27) and the driven rollers (28.

5. The sponge composite fabric peculiar smell removal system according to claim 4, characterized in that: the oven (14) is internally provided with a horizontally arranged baffle (19) with a plurality of through holes, two sides of the baffle (19) in the width direction are fixedly connected to the blocking block (17), and the baffle (19) is positioned above the mounting groove (18).

6. The sponge composite fabric peculiar smell removal system according to claim 1, characterized in that: the end face, in contact with the fabric, of the air suction plate (23) is provided with a plurality of waist-shaped holes (48), the waist-shaped holes (48) are long in strip shape and are perpendicular to the fabric conveying direction, the waist-shaped holes (48) are arranged in multiple rows along the width direction of the waist-shaped holes, two adjacent rows of the waist-shaped holes (48) are arranged in a staggered mode, and the distance between the adjacent waist-shaped holes (48) is smaller than the length of the waist-shaped holes (48).

7. The sponge composite fabric peculiar smell removal system according to claim 6, characterized in that: the vacuum air suction structure (3) further comprises a moisture-pumping pipe (12) arranged behind the air suction plate (23), and the side wall of the lower end of the moisture-pumping pipe (12) is provided with a plurality of strip-shaped air suction ports (44).

8. The sponge composite fabric peculiar smell removal system according to claim 6, characterized in that: the conveying device (16) comprises a synchronizing device (25), the synchronizing device (25) comprises two hydraulic transmission pumps (29) which are respectively a first hydraulic transmission pump (30) and a second hydraulic transmission pump (31), each hydraulic transmission pump (29) comprises a pump body (32) and a rotor (33) which is rotatably connected to the pump body (32), each rotor (33) is provided with a circular working cavity (34), eight arc-shaped driving grooves (35) are circumferentially formed in the side wall of each working cavity (34), each pump body (32) comprises a fixed shaft (36), ten piston grooves (37) are circumferentially formed in the fixed shaft (36), each piston groove (37) is radially arranged along the fixed shaft (36), a piston (38) is axially and slidably connected in each piston groove (37), and the piston (38) is coaxially and fixedly connected with a piston rod (51) which is abutted to the side wall of each working cavity (34), the driving motor (26) drives the rotor (33) of the first hydraulic transmission pump (30) to rotate, the pump body (32) is fixedly connected with a communicating pipe (42), the communicating pipes (42) are ten, one end of each communicating pipe (42) is communicated with a piston groove (37) of the first hydraulic transmission pump (30), and the other end of each communicating pipe is communicated with a piston groove (37) of the second hydraulic transmission pump (31).

9. The sponge composite fabric peculiar smell removal system according to claim 7, characterized in that: the piston rod (51) comprises a rod part (52) fixedly connected to the piston (38) and a roller (53) rotatably connected to the rod part (52), the roller (53) is located at one end, away from the piston (38), of the rod part (52), and the rotating axis of the roller (53) is parallel to that of the rotor (33).

10. A post-finishing method applying a sponge composite fabric peculiar smell removal system is characterized in that: the method comprises the following steps:

step S1: wetting, namely allowing the fabric to pass through the water in the soaking device (3) or spraying the fabric to wet the fabric;

step S2: squeezing the wet fabric in the step S1 by using a squeezing roller (7) in the soaking device (3);

step S3: drying, namely passing the fabric in the step S2 through a heating device (2), and performing through air blowing and synchronous air suction on the fabric by using the heating device (2);

step S4: performing primary air extraction, wherein one side or two sides of the fabric dried in the step S3 form negative pressure by using an air suction plate (23) in the vacuum air suction structure (3) for air extraction;

step S5: secondary air extraction, wherein one side of the fabric in the step S4 forms negative pressure by using a moisture extraction pipe (12) in a vacuum air suction structure and is extracted;

step S6: and (4) rolling, namely rolling the fabric by using a rolling device (4).

Technical Field

The invention relates to the technical field of fabric purification devices, in particular to a sponge composite fabric peculiar smell removal system and a post-finishing method applying the system.

Background

The sponge composite fabric is a chemical fiber fabric commonly used in life, and is mainly used for automobile interior decoration, but the sponge composite fabric often has large peculiar smell, the amine raw materials, the alcohol auxiliary agents and the catalysts used in the production and processing processes of the sponge cause the sponge composite fabric to emit pungent smell with different degrees in the subsequent use process, and meanwhile, the porous structure of the sponge can cause volatile substances to be seriously remained in the sponge layer, and finally the sponge composite fabric can slowly release the peculiar smell in the use process. The main source of volatile odorous substances is pentabenzenetrialdehyde (benzene, toluene, ethylbenzene, xylene, styrene, formaldehyde, acetaldehyde, acrolein), which is collectively called VOC, which is partially soluble in water and volatile.

At present, Chinese patent application with publication number CN108905611A discloses a device for removing VOC, which comprises a spraying system and a photocatalysis part which are communicated, wherein the spraying system is used for spraying waste gas to remove dust in the waste gas, the photocatalysis part comprises a photocatalysis plate and a light source, the light source is arranged at a position capable of irradiating the photocatalysis plate and is used for decomposing VOC through photocatalysis, a humidity control device is communicated between the spraying system and the photocatalysis part, and the humidity control device is used for controlling the relative humidity of the waste gas filtered and dedusted by the spraying system to be ~ 50%.

Above-mentioned technical scheme is main utilizes photocatalysis to get rid of the VOC who mixes in gas, and VOC in the sponge is located inside the sponge, volatilizees slowly and duration is longer, can't quick effectual the peculiar smell of persisting in the sponge of getting rid of.

Disclosure of Invention

The invention aims to provide a peculiar smell removing system for sponge composite fabric, which can remove VOC substances by water vapor through heating the wet fabric and remove residual heat in the fabric through a vacuum air suction structure, thereby achieving the purpose of removing the VOC substances in the fabric.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a sponge composite fabric removes peculiar smell system, includes soak device, heating device, vacuum structure and coiling mechanism of breathing in proper order, soak device includes first frame, fixed connection in the infiltration case of first frame and rotates the infiltration roller of connecting in the infiltration case, heating device includes oven and fan, the vacuum structure of breathing in is including laminating in the suction disc of surface fabric and communicating in the aspiration pump of suction disc, and the surface fabric passes soak device, oven and vacuum structure of breathing in proper order, then rolls up in the coiling mechanism.

By adopting the technical scheme, the sponge composite fabric firstly enters the soaking device, the VOC substances in the fabric are dissolved and removed by the liquid in the soaking device, the fabric is cleaned to remove part of VOC, and meanwhile, the fabric can be wetted; then conveying the fabric into an oven, and heating the fabric by using the oven to evaporate water in the fabric, wherein a large amount of VOC substances are taken away by water vapor in the evaporation process; the temperature in the oven is high enough to quickly evaporate the water, and the VOC is volatile, so that a large amount of VOC can be volatilized at the temperature; meanwhile, a large amount of heat can be absorbed while water evaporation and VOC evaporation are carried out, so that the fabric is protected, and the damage of the fabric caused by overhigh temperature is avoided. And the fabric coming out of the oven is sucked and cooled through the vacuum suction structure before the fabric is rolled, so that the volatilization of the internal substances of the fabric can not be generated after the fabric is rolled, and the better effect of removing VOC is achieved.

The invention is further configured to: the infiltration device also comprises two extrusion rollers which are rotatably connected with the first frame.

Through adopting above-mentioned technical scheme, utilize the squeeze roll to extrude the surface fabric, extrude the water in the surface fabric, reduce the moisture in the surface fabric, convenient subsequent stoving can take away more VOC when it extrudes water from the surface fabric simultaneously, makes more thoroughly that remove device can get rid of the VOC in the surface fabric.

The invention is further configured to: the air outlet of the fan is communicated with the lower end of the oven, the oven is communicated with an air pump, and the air inlet of the air pump is communicated with the upper end of the oven.

By adopting the technical scheme, a high-pressure area is formed below the fabric, a low-pressure area is formed above the fabric, the pressure difference between the two surfaces of the fabric is increased, heated air rapidly passes through the fabric, hot air can be fully contacted with the fabric, and the evaporation of moisture is accelerated; and a plurality of cavities are formed in the sponge layer, the internal structure is complex, and the air which flows rapidly can penetrate through more cavities, so that the air in the internal cavities flows, the VOC in the cavities is taken away, and the VOC in the fabric is removed more thoroughly.

The invention is further configured to: the fabric drying oven is characterized in that blocking blocks are fixedly connected to the inner walls of two sides of the drying oven, mounting grooves are formed in the side walls, close to each other, of the blocking blocks in the length direction of the side walls, a conveying device is installed on the drying oven and comprises driving rollers and driving motors, the driving rollers are rotatably connected to two ends of the drying oven, the driving motors drive the two driving rollers to rotate, driven rollers are rotatably connected to two ends of the drying oven respectively, and the driving rollers and the driven rollers respectively abut against the upper end face.

By adopting the technical scheme, the position of the oven in the width direction is blocked by the abutting blocks, so that the air below is prevented from bypassing the fabric from the two sides of the fabric in the width direction and entering the cavity above the fabric, more air can pass through the fabric, and the VOC in the fabric is removed more thoroughly.

The invention is further configured to: the oven is characterized in that a horizontally arranged baffle with a plurality of through holes is arranged in the oven, two sides of the baffle in the width direction are fixedly connected to the blocking plate, and the baffle is located above the mounting groove.

The surface fabric receives the pressure effect of below to rise upwards, and the surface fabric receives the air that flows and can sway in the oven to probably lead to the damage of surface fabric, through adopting above-mentioned technical scheme, utilize the baffle to block the surface fabric and arch up upwards, utilize transport structure to increase power simultaneously, avoid surface fabric and baffle laminating and lead to frictional force too big, and lead to the surface fabric can't move forward.

The invention is further configured to: the end face of the air suction plate, which is in contact with the fabric, is provided with a plurality of waist-shaped holes, the waist-shaped holes are long in strip shape and are perpendicular to the conveying direction of the fabric, the waist-shaped holes are provided with a plurality of rows along the width direction of the waist-shaped holes, two adjacent rows of the waist-shaped holes are arranged in a staggered manner, and the distance between the adjacent waist-shaped holes is smaller than the length of the waist-shaped holes.

By adopting the technical scheme, when the fabric vertically moves relative to the through holes, the through holes can sweep all the surfaces of the fabric, so that the fabric can be fully cooled.

The invention is further configured to: the vacuum air suction structure also comprises a dehumidifying pipe arranged behind the air suction plate, and the side wall of the lower end of the dehumidifying pipe is provided with a plurality of strip-shaped air suction ports.

Through adopting above-mentioned technical scheme, under the effect of air pump, be vacuum state in making the dehumidifying pipe, when the surface fabric from dehumidifying the terminal surface process that the pipe was seted up the induction port, the air can pass in the sponge layer gets into dehumidifying pipe, further absorbs the VOC who remains in the sponge layer to the quick flow's air takes the heat on the surface fabric, thereby reaches the purpose of cooling, makes follow-up volatilizing that can not produce the inside material of surface fabric after the surface fabric rolling.

The invention is further configured to: the conveying device comprises a synchronizing device, the synchronizing device comprises two hydraulic transmission pumps which are respectively a first hydraulic transmission pump and a second hydraulic transmission pump, the hydraulic transmission pump comprises a pump body and a rotor rotationally connected with the pump body, the rotor is provided with a circular working cavity, eight arc-shaped driving grooves are circumferentially arranged on the side wall of the working cavity, the pump body comprises a fixed shaft, ten piston grooves are arranged on the circumference of the fixed shaft, the piston grooves are arranged along the radial direction of the fixed shaft, pistons are connected in the piston grooves in a sliding manner along the axial direction of the piston grooves, the piston is coaxially and fixedly connected with a piston rod which is abutted against the side wall of the working cavity, the driving motor drives a rotor of the first hydraulic transmission pump to rotate, the pump body fixedly connected with communicating pipe, ten communicating pipes, every communicating pipe one end and a first hydraulic transmission pump piston groove intercommunication, the other end and a second hydraulic transmission pump piston groove intercommunication.

If the rotating speeds of the two driving rollers of the conveying device are inconsistent, the excessive or too small tension force can be applied to the fabric, the fabric is easy to damage when the tension force is excessive, the fabric can be accumulated in the oven when the tension force is too small, and further leads the fabric to swing under the action of flowing air to cause the damage of the fabric, by adopting the technical proposal, the driving groove leads the side wall of the working chamber to be wave-shaped, the driving motor drives the rotor of the first hydraulic transmission pump and can drive the piston to regularly and reciprocally move in the piston groove, because the communicating pipe communicates the piston grooves on the two hydraulic transmission pumps, therefore, when the piston of the first hydraulic transmission pump regularly reciprocates in the piston groove, the second hydraulic transmission pump drives the piston to regularly reciprocate in the piston groove, the rotor of the first hydraulic drive pump is thus driven to rotate and the two hydraulic drive pump rotors rotate at the same speed.

The invention is further configured to: the piston rod comprises a rod portion fixedly connected to the piston and a roller rotatably connected to the rod portion, the roller is located at one end, far away from the piston, of the rod portion, and the rotating axis of the roller is parallel to that of the rotor.

Through adopting above-mentioned technical scheme, utilize the gyro wheel to reduce the frictional force between piston rod and the rotor, make driving motor's load.

The invention also aims to provide a method for removing the peculiar smell of the sponge composite fabric, which is characterized in that VOC substances can be taken away by water vapor through heating the wet fabric, so that the aim of removing the VOC substances in the fabric is fulfilled.

In order to achieve the purpose, the invention provides the following technical scheme: a sponge composite fabric odor-removing post-finishing method comprises the following steps:

step S1: wetting, namely allowing the fabric to pass through water in the soaking device or spraying the fabric to wet the fabric;

step S2: squeezing, namely squeezing out water from the wet fabric in the step S1 by using a squeezing roller in the soaking device;

step S3: drying, namely passing the fabric in the step S2 through a heating device, and performing through blowing and synchronous air suction on the fabric by using the heating device;

step S4: performing primary air extraction, namely forming negative pressure on one side or two sides of the fabric dried in the step S3 by using an air suction plate in a vacuum air suction structure for air extraction;

step S5: secondary air extraction, namely forming negative pressure on one side of the fabric in the step S4 by using a dehumidifying pipe in a vacuum air suction structure and extracting air;

step S6: and (6) rolling, namely rolling the fabric by using a rolling device.

By adopting the technical scheme, the fabric is cleaned by using an infiltration or spraying method to remove part of VOC, and meanwhile, the fabric can be moistened; then the fabric is heated, so that the moisture in the fabric is evaporated, and a large amount of VOC substances can be taken away by the water vapor in the evaporation process.

In conclusion, the invention has the following beneficial effects:

firstly, sponge composite cloth is firstly put into a soaking device, and the fabric is cleaned to enable the VOC part to be dissolved in water so as to remove part of the VOC, and is moistened;

secondly, the wet fabric is conveyed into an oven, the oven is used for heating the fabric, so that water in the fabric is evaporated, and a large amount of VOC substances are taken away by water vapor in the evaporation process, so that the aim of removing the VOC in the fabric to a large extent is fulfilled;

secondly, an air outlet of the fan is communicated with the lower end of the oven, an air inlet of the air suction pump is communicated with the upper end of the oven, so that heated air can rapidly penetrate through the fabric, rapidly flowing air can penetrate through more cavities, air in the inner cavities is promoted to flow, VOC in the cavities is taken away, and the VOC in the fabric is removed more thoroughly;

thirdly, carry out the twice to the surface fabric that conveys out from the oven and bleed, can once more get rid of the VOC in the surface fabric on the one hand, the inside residual heat quantity that leaves of surface fabric can be taken away to the air of on the other hand fast flowing, reaches the purpose of surface fabric cooling, makes follow-up can not produce volatilizing of surface fabric internal matter again after the surface fabric rolling, complements each other with aforementioned step, reaches the better effect of getting rid of VOC, makes the surface fabric satisfy GB/T27630-2011's national standard.

Drawings

FIG. 1 is a perspective view of embodiment 1;

FIG. 2 is a schematic view showing the structure of the immersion device in example 1;

FIG. 3 is a sectional view showing a heating apparatus according to example 1;

FIG. 4 is an enlarged view of portion A of FIG. 3;

FIG. 5 is a schematic structural view of the conveying device shown in embodiment 1;

FIG. 6 is a schematic structural view showing a vacuum suction structure according to embodiment 1;

FIG. 7 is a schematic view showing the structure of a dehumidifying pipe in example 1;

FIG. 8 is a schematic structural view of the conveying device shown in example 2;

fig. 9 is a sectional view for showing the hydraulic power transmission pump of embodiment 2.

Reference numerals: 1. an infiltration device; 2. a heating device; 3. a vacuum suction structure; 4. a winding device; 5. a first frame; 6. soaking in a box; 7. a squeeze roll; 8. a wetting roller; 9. a feed roller; 12. a moisture extraction pipe; 13. an air pump; 14. an oven; 15. a fan; 16. a conveying device; 17. a barrier block; 18. mounting grooves; 19. a baffle plate; 20. a fixing pin; 21. a sprocket; 22. a drive chain; 23. a gas suction plate; 24. a third frame 25, a synchronization device; 26. a drive motor; 27. a drive roll; 28. a driven roller; 29. a hydraulic transmission pump; 30. a first hydraulic transmission pump; 31. a second hydraulic drive pump; 32. a pump body; 33. a rotor; 34. a working chamber; 35. a driving groove; 36. a fixed shaft; 37. a piston groove; 38. a piston; 40. An outer ring gear; 41. a transmission gear; 42. a communicating pipe; 43. a drive gear; 44. an air suction port; 45. a negative pressure tube; 46. a pinch roller; 47. an annular abdicating groove; 48. a kidney-shaped hole; 49. a wind-up roll; 50. a winding motor; 51. a piston rod; 52. a rod portion; 53. a roller; 54. an extrusion motor; 55. a heat exchange tube; 56. an air distribution plate.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.