Prefabricated plate material injection and nail insertion integrated equipment

文档序号:1734309 发布日期:2019-12-20 浏览:36次 中文

阅读说明:本技术 一种预制板注料插钉一体化设备 (Prefabricated plate material injection and nail insertion integrated equipment ) 是由 刘永生 郑群 李云 于 2019-09-18 设计创作,主要内容包括:本发明涉及一种预制板注料插钉一体化设备,包括:进钉机构,进钉机构包括支撑架和与支撑架固定连接的装料筒件,钉子竖直排列在装料筒件内;填料机构,填料机构包括套设在装料筒件外部的储料仓、用来连接储料仓与支撑架的弹性组件和设置在储料仓内且与装料筒件上设置的弧形槽间断式接触的刮料组件;以及出泥机构,出泥机构包括用来控制钉子间歇出料的控制组件、对储料仓内的水泥进行打散的搅动组件和用于实现水泥定量从储料仓内流入至水泥地坑内的定量组件;本发明解决了将钉子入坑后,需要人工注入水泥进入坑内,完成对钉子固定,耗时费力同时无法实现每次的等量注泥,导致被填水泥后的坑大小不一的技术问题。(The invention relates to a prefabricated plate material injection and nail insertion integrated device, which comprises: the nail feeding mechanism comprises a support frame and a charging barrel part fixedly connected with the support frame, and nails are vertically arranged in the charging barrel part; the packing mechanism comprises a storage bin sleeved outside the charging barrel part, an elastic component used for connecting the storage bin and the supporting frame, and a scraping component which is arranged in the storage bin and is in discontinuous contact with an arc-shaped groove arranged on the charging barrel part; the mud discharging mechanism comprises a control assembly for controlling intermittent discharge of the nails, a stirring assembly for scattering cement in the storage bin and a quantitative assembly for realizing quantitative flow of the cement from the storage bin into the cement pit; the invention solves the technical problem that after the nail is put into the pit, cement needs to be injected into the pit manually to fix the nail, time and labor are consumed, and equal-amount cement injection at each time cannot be realized, so that the pits filled with cement are different in size.)

1. The utility model provides a prefabricated plate annotates material and inserts nail integration equipment which characterized in that includes:

the nail feeding mechanism (1) comprises a support frame (11) and a charging barrel part (12) fixedly connected with the support frame (11), and nails (13) are vertically arranged in the charging barrel part (12);

the filling mechanism (2) comprises a storage bin (21) sleeved outside the charging barrel piece (12), an elastic component (22) used for connecting the storage bin (21) and the support frame (11), and a scraping component (23) which is arranged in the storage bin (21) and is in intermittent contact with a groove (121) formed in the charging barrel piece (12), wherein the groove (121) formed in the charging barrel piece (12) and the lower end of the storage bin (21) form a cement discharging space (10) in the downward moving process of the charging barrel piece (12); and

the mud discharging mechanism (3) comprises a control assembly (31) for controlling intermittent discharging of the nails (13), a stirring assembly (32) for scattering cement in the storage bin (21) and a quantitative assembly (33) for realizing quantitative cement flowing into a pit of the precast slab (4) from the storage bin (21), the lower surface of the control assembly (31) is arranged in contact with the precast slab (4) in the downward moving process of the charging barrel piece (12), and the elastic assembly (22) is in a compressed state.

2. A prefabricated panel injection and nailing integrated apparatus as claimed in claim 1, wherein said cartridge (12) comprises:

the mounting cylinder (123), the mounting cylinder (123) is fixedly connected with the lower surface of the support frame (11); and

a screwing drum (122), wherein the screwing drum (122) is rotatably arranged at the lower end of the mounting drum (123) through a rotating ring (70);

the mounting cylinder (123) and the screwing rotary cylinder (122) are cylindrical and arranged in the same specification, and the interior of the mounting cylinder and the screwing rotary cylinder is of a hollow structure and forms a feeding channel (124) of the nail (13).

3. The precast slab injection and nailing integrated equipment as claimed in claim 2, wherein the supporting frame (11) is provided with a nail inlet (111), the nail inlet (111) is communicated with the feeding channel (124), and a handle (112) is arranged on the nail inlet.

4. A prefabricated panel injection and nailing integrated device according to claim 2, wherein the nails (13) are arranged in an i-shaped structure and are matched to slide in the feeding channel (124).

5. The precast slab injection and nailing integrated device as claimed in claim 2, wherein the groove (121) is penetratingly arranged around the side wall of the screwing drum (122), and the shape of the groove (121) is an arc-shaped structure.

6. A prefabricated panel injection and nailing integrated apparatus according to claim 2, wherein the control assembly (31) comprises:

the pressing plate (311) is arranged in a circular structure and is fixedly connected with the lower end of the storage bin (21); and

the clamping piece (312), the clamping piece (312) along the central line symmetry in the charging barrel spare (12) width sets up two sets ofly, its including set up in installation section of thick bamboo (123) and with feed chute (313) that installation section of thick bamboo (123) intercommunication set up, set up on storage silo (21) and with gliding groove (314) that the same horizontal plane of feed chute (313) set up, the level slides and sets up and is in insert pole (315) and one end in feed chute (313) and gliding groove (314) are located feed chute (313) top and with articulated locating lever (316) that link to each other of installation section of thick bamboo (123), the other end of this locating lever (316) with the middle part of inserting pole (315) is articulated links to each other.

7. A prefabricated panel injection and nailing integrated apparatus according to claim 1, wherein the agitation assembly (32) comprises:

the breaking rods a (321) are fixedly arranged on the charging barrel part (12), and a plurality of groups of the breaking rods a (321) are arranged at equal intervals along the circumferential direction of the charging barrel part (12) and a plurality of groups of the breaking rods a (321) are arranged along the height direction of the charging barrel part (12); and

the scattering rod b (322) is fixedly arranged on the storage bin (21), and the scattering rod b (322) and the scattering rod a (321) are correspondingly arranged and are arranged along the vertical direction;

the breaking rods a (321) and the breaking rods b (322) are uniform cylinders, and cement breaking spaces (20) are formed among the breaking rods a (321) and the breaking rods b (322).

8. A prefabricated panel injection and nailing integrated apparatus according to claim 1, wherein the dosing assembly (33) comprises:

the material blocking ring a (331) is fixedly arranged on the inner wall of the storage bin (21) in a surrounding mode, the material blocking ring a (331) is obliquely and downwards arranged, and the end portion of the material blocking ring a (331) horizontally extends for a section to form a lower lapping ring (333); and

the material blocking ring b (332) is fixedly arranged on the outer wall of the charging barrel part (12) in a surrounding mode, the material blocking ring b (332) is obliquely and downwards arranged, the end part of the material blocking ring b horizontally extends for a section to form an upper lapping ring (334), and the upper lapping ring (334) is located right above the lower lapping ring (333) and is in intermittent contact with the lower lapping ring (333);

when the elastic component (22) is in a compressed state, the material stopping ring a (331) is in contact with the edge of the material stopping ring b (332);

in the storage bin (21), a first mud storage space (30) is formed above the material blocking ring a (331) and the material blocking ring b (332), and a second mud storage space (40) is formed below the material blocking ring a (331) and the material blocking ring b (332).

9. A prefabricated panel injection and nailing integrated device according to claim 1, wherein the scraping assembly (23) comprises:

the extension tube a (231), the extension tube a (231) is horizontally arranged and is fixedly connected with the inner wall of the storage bin (21);

the spring a (232) is sleeved outside the telescopic pipe a (231) and one end of the spring a (232) is fixedly connected with the inner wall of the storage bin (21); and

the friction block (233) is fixedly connected with the other ends of the spring a (232) and the extension pipe a (231), and the friction block (233) is of an arc-shaped structure and is matched with the contact surface of the groove (121).

10. The apparatus for integrating precast slab injection and nailing according to claim 1, wherein the elastic assemblies (22) are arranged in two groups and symmetrically arranged at both sides of the charging cylinder member (12), and comprises:

one end of the telescopic pipe b (221) is fixedly connected with the lower bottom surface of the support frame (11) and the other end of the telescopic pipe b (221) is fixedly connected with the upper bottom surface of the storage bin (21); and

the spring b (222) is sleeved outside the extension tube b (221), and two ends of the spring b (222) are respectively and fixedly connected with the support frame (11) and the storage bin (21).

Technical Field

The invention relates to the technical field of prefabricated slab production, in particular to integrated equipment for material injection and nail insertion of a prefabricated slab.

Background

In the heating pipe installation, need use hammer and steel nail to wedge the steel nail in the prefabricated plate, the steel nail that wedges the prefabricated plate has the firm difficult not hard up characteristics, the steel nail is wedging the prefabricated plate in-process and is generally adopting artifical hand hammer to beat the nail and make the nail drive into the wall body, because artifical application is manual to take the hammer to carry out the wedge nail often need hand nail, the angle of wedging between nail and the prefabricated plate is difficult to control like this, not only the easy accidental injury is in hand but also the oblique condition of nail takes place.

Patent document No. CN201810975773X discloses a nailing device for wall body, relate to the hardware and tools field, this nailing device for wall body, including square pipe, the left side fixedly connected with handle of square pipe, be provided with manual nailing mechanism on the square pipe, the tip and the iron nail clamping device of square pipe are connected, be connected with adjustment mechanism on the iron nail clamping device, this nailing device for wall body, the slip track chamber of seting up through square inside of pipe, sliding block and welding rod and roller fixed connection are passed through to the inside in slip track chamber, the sliding block can make the nail of the perpendicular directional centre gripping of hammer face of tup in the inside slip in slide track chamber, can prevent to take the hammer and wave the problem of bending and rupture at the inhomogeneous emergence of the in-process nail atress that hits the face was hit in the waving.

However, in actual use, the inventors found the following problems:

1. when the precast slab is punched after solidification, large-particle stones can be encountered, the hole drilling is difficult, and nails can fall off after being vertically installed, so that the installation of the heating pipe is influenced;

2. after the prefabricated slab is dug, additional soil filling work is required.

Disclosure of Invention

Aiming at the defects of the prior art, the invention aims to quickly insert a charging barrel piece into a pit by arranging a mud discharging mechanism matched with a nail feeding mechanism, synchronously driving the cement in a storage bin to be quantitatively output and automatically discharging by utilizing the nail discharging work of a control assembly, and timely burying the lower end of a nail embedded in the pit, thereby solving the technical problem that after the nail is put into the pit, the cement needs to be manually injected into the pit to be fixed, time and labor are consumed, and the equal-amount mud injection at each time cannot be realized, so that the pits filled with the cement are different in size.

Aiming at the technical problems, the technical scheme is as follows: the utility model provides a prefabricated plate annotates material and inserts nail integration equipment, includes:

the nail feeding mechanism comprises a support frame and a charging barrel part fixedly connected with the support frame, and nails are vertically arranged in the charging barrel part;

the filling mechanism comprises a storage bin sleeved outside the charging barrel part, an elastic component used for connecting the storage bin with the supporting frame and a scraping component which is arranged in the storage bin and is in intermittent contact with a groove arranged on the charging barrel part, and in the process that the charging barrel part moves downwards, the groove arranged on the charging barrel part and the lower end of the storage bin form a cement discharging space; and

the mud discharging mechanism comprises a control assembly for controlling intermittent discharging of nails, a stirring assembly for scattering cement in the storage bin and a quantitative assembly for realizing quantitative flow of the cement into the precast slab pit from the storage bin, the lower surface of the control assembly is arranged in contact with the precast slab in the downward moving process of the charging barrel, and the elastic assembly is in a compressed state.

Preferably, the cartridge comprises:

the mounting cylinder is fixedly connected with the lower surface of the support frame; and

the twisting rotary drum is rotatably arranged at the lower end of the mounting cylinder through a rotary ring;

the installation section of thick bamboo is the cylinder shape and sets up with the specification with twisting the rotary drum, and its inside is hollow structure setting and forms the feedstock channel of nail.

Preferably, the support frame is provided with a nail inlet which is communicated with the feeding channel and is provided with a handle.

Preferably, the nail is arranged in an I-shaped structure and matched with and slides in the feeding channel.

Preferably, the groove is arranged around the side wall of the twisting cylinder in a penetrating mode, and the shape of the groove is an arc-shaped structure.

Preferably, the control assembly comprises:

the pressing plate is arranged in a circular structure and is fixedly connected with the lower end of the storage bin; and

the holder, the holder along the central line symmetry on the feed cylinder spare width sets up two sets ofly, and it is including seting up in the installation section of thick bamboo and with the feed chute that installation section of thick bamboo intercommunication set up, set up on the storage silo and with the same horizontal plane setting of feed chute slide groove, level slide the setting and be in feed chute and the ann's inserted bar and the one end that slide in the groove are located the feed chute top and with the articulated locating lever that links to each other of installation section of thick bamboo, the other end of this locating lever with the middle part of ann's inserted bar is articulated links to each other.

Preferably, the agitating assembly comprises:

the scattering rods a are fixedly arranged on the charging barrel part, and are arranged in a plurality of groups at equal intervals along the circumferential direction of the charging barrel part and in a plurality of groups along the height direction of the charging barrel part; and

the scattering rod b is fixedly arranged on the storage bin, corresponds to the scattering rod a and is staggered along the vertical direction;

the scattering rods a and b are uniform cylinders, and cement scattering spaces are formed among the scattering rods a and b.

Preferably, the dosing assembly comprises:

the material blocking ring a is fixedly arranged on the inner wall of the storage bin in a surrounding manner; and

the material blocking ring b is fixedly arranged on the outer wall of the charging barrel part in a surrounding manner;

when the elastic assembly is in a compressed state, the material blocking ring a is in contact with the edge of the material blocking ring b;

in the storage bin, a first mud storage space is formed above the material blocking ring a and the material blocking ring b, and a second mud storage space is formed below the material blocking ring a and the material blocking ring b.

Preferably, the scraping assembly comprises:

the extension pipe a is horizontally arranged and is fixedly connected with the inner wall of the storage bin;

the spring a is sleeved outside the telescopic pipe a, and one end of the spring a is fixedly connected with the inner wall of the storage bin; and

the friction block is fixedly connected with the other ends of the spring a and the telescopic pipe a and is of an arc-shaped structure and matched with the contact surface of the groove.

Preferably, the elastic assemblies are arranged in two groups and symmetrically arranged on two sides of the charging barrel part, and the elastic assemblies comprise:

one end of the extension pipe b is fixedly connected with the lower bottom surface of the support frame, and the other end of the extension pipe b is fixedly connected with the upper bottom surface of the storage bin; and

and the spring b is sleeved outside the telescopic pipe b, and two ends of the spring b are respectively fixedly connected with the support frame and the storage bin.

The invention has the beneficial effects that:

(1) according to the invention, the mud discharging mechanism is matched with the nail feeding mechanism, the charging barrel piece is quickly inserted into the pit, the quantitative output and automatic discharging of cement in the storage bin are synchronously driven by the nail discharging work of the control assembly, the lower end of a nail embedded in the pit is buried in time, and the automatic filling is realized;

(2) according to the invention, the twisting rotary drum is arranged on the mounting drum in a rotating manner, when the elastic component is in an original long state, the scraping component is positioned in the groove, the twisting rotary drum is manually rotated by 360 degrees, cement adhered to the groove can be scraped when the previous nailing operation is carried out, so that the cement can be kept clean, the phenomenon that the cement discharging space is blocked due to excessive cement adhered to the surface of the groove when the device is used is avoided, and the multiple use function of the device is realized;

(3) according to the quantitative cement storage device, through the quantitative component, in the process that the charging barrel part is pressed downwards, the edge of the material blocking ring b is gradually close to the material blocking ring a until the upper lapping ring is in contact with the lower lapping ring, quantitative cement is locked in the second mud storage space, and then the cement in the second mud storage space flows into a pit, so that the quantitative output effect is realized, meanwhile, the upper lapping ring and the lower lapping ring are obliquely arranged, the cement flows downwards by utilizing gravitational potential energy, and the cement is prevented from being adhered to the upper surfaces of the upper lapping ring and the lower lapping ring;

(4) in the process of moving the charging barrel downwards, the distance between the scattering rod a and the scattering rod b of the stirring assembly is changed, so that the effect of scattering falling cement is realized, the cement filled into the pit is ensured to be uniform, and the nail mounting stability is improved.

In conclusion, the equipment has the advantages of simple structure and quantitative cement discharging, and is particularly suitable for the technical field of nail driving devices.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings described below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic overall sectional view of a convenient nailing device for prefabricated laminated slabs.

Fig. 2 is a schematic view of the structure of the cartridge.

Fig. 3 is a schematic cross-sectional view of an agitation assembly.

FIG. 4 is a schematic view showing a contact state of the quantitative section.

Fig. 5 is a partially enlarged schematic view at a of fig. 4.

Fig. 6 is a partially enlarged schematic view at B of fig. 4.

Fig. 7 is a schematic structural view of the material stop ring a.

Fig. 8 is a schematic structural view of the striker ring b.

Fig. 9 is a schematic view of the scraping operation of the scraping assembly on the groove.

Fig. 10 is a schematic view of the storage state of cement in the storage bin.

Fig. 11 is a schematic view of the discharge state of cement in the storage bin.

FIG. 12 is a schematic view of the clamping of the nail by the control assembly.

FIG. 13 is a schematic view of the release of the nail by the control assembly.

Fig. 14 is a schematic sectional view of the elastic member.

FIG. 15 is a schematic cross-sectional view of the staple feeding mechanism.

FIG. 16 is a schematic structural view of a convenient nailing device for prefabricated composite slabs.

Detailed Description

The technical scheme in the embodiment of the invention is clearly and completely explained by combining the attached drawings.

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