Intelligent control fodder dust collecting equipment

文档序号:175231 发布日期:2021-11-02 浏览:28次 中文

阅读说明:本技术 一种智能控制饲料除尘设备 (Intelligent control fodder dust collecting equipment ) 是由 王彪铖 郭文良 张凯 王国军 李景 刘勇 张平 邹伟 武忠 于 2021-07-19 设计创作,主要内容包括:本发明公布了一种智能控制饲料除尘设备,包括落料斗,落料斗上端水平设置有进料管,落料斗上端底部设置有出料连接管,落料斗顶部设置有出气口,出气口连接设置有出气管,出气管内设置有扰流板,扰流板上设置有扰流孔,出料连接管连接设置有角度调节装置,角度调节装置底部设置有出料口,出料口连接设置有下料开关,下料开关连接设置有单片机控制器,片机控制器连接设置有上位机和主控模块,所述主控模块包括主控板,主控板连接设置有输入和输出模块。(The invention discloses intelligent control feed dust removal equipment which comprises a blanking hopper, wherein a feeding pipe is horizontally arranged at the upper end of the blanking hopper, a discharging connecting pipe is arranged at the bottom of the upper end of the blanking hopper, an air outlet is formed in the top of the blanking hopper, an air outlet pipe is connected with the air outlet pipe, a spoiler is arranged in the air outlet pipe, a spoiler hole is formed in the spoiler, an angle adjusting device is connected with the discharging connecting pipe, a discharging port is formed in the bottom of the angle adjusting device, a discharging switch is connected with the discharging port, a single chip microcomputer controller is connected with the discharging switch, an upper computer and a main control module are connected with the single chip microcomputer controller, the main control module comprises a main control board, and an input module and an output module are connected with the main control board.)

1. The utility model provides an intelligent control fodder dust collecting equipment which characterized in that: including blanking hopper (1), blanking hopper (1) upper end level is provided with inlet pipe (2), blanking hopper (1) upper end bottom is provided with ejection of compact connecting pipe (8), blanking hopper (1) top is provided with gas outlet (4), gas outlet (4) are connected and are provided with outlet duct (6), be provided with spoiler (7) in outlet duct (6), be provided with the vortex hole on spoiler (7), ejection of compact connecting pipe (8) are connected and are provided with angle adjusting device (9), angle adjusting device (9) bottom is provided with discharge gate (3), discharge gate (3) are connected and are provided with unloading switch (91), unloading switch (91) tip is provided with sleeve pipe (92), be provided with connecting rod (98) in sleeve pipe (92), be provided with touch piece (99) on connecting rod (98), connecting rod (98) are located the tip of unloading switch (91) one end is provided with permanent magnet (93) The magnetic switch (94) is arranged above the permanent magnet (93), the blanking switch (91) is connected with a single chip microcomputer controller, the single chip microcomputer controller is connected with an upper computer and a main control module, the main control module comprises a main control board, and the main control board is connected with an input module and/or an output module.

2. The intelligent control feed dedusting device as recited in claim 1, wherein: be provided with spacing frame (97) in unloading switch (91), magnetism switch (94) set up in spacing frame (97), unloading switch (91) are provided with wiring hole (95), unloading switch (91) are provided with installation screw (96).

3. The intelligent control feed dedusting apparatus of claim 1 or 2, wherein: the magnetic switch (94) is connected with a wireless signal transmitting device, and the wireless signal transmitting device transmits a switch state signal to the monitoring system.

4. The intelligent control feed dedusting device as recited in claim 3, wherein: the inlet pipe (2) sets up to the water droplet form, water droplet form afterbody orientation outlet duct (6).

5. The intelligent control feed dedusting device as recited in claim 4, wherein: an umbrella cover (5) is arranged above the air outlet pipe (6).

6. The liquid material feeding system controlled by the single chip microcomputer according to claim 4 or 5, characterized in that: the upper computer is a PC upper computer, and the PC upper computer is provided with control software.

7. The liquid feed feeding system controlled by the single chip microcomputer according to claim 6, wherein: the output module is used for outputting an electric signal and is connected with a relay control module.

8. The liquid material feeding system controlled by the single chip microcomputer according to claim 7, characterized in that: the relay control module is provided with an electromagnetic valve and/or a motor in a connected mode.

9. The liquid material feeding system controlled by the single chip microcomputer according to claim 7 or 8, wherein: the input module is connected with a sensor input device and/or a digital input device.

Technical Field

The invention relates to the field of livestock equipment, in particular to intelligently controlled feed dust removal equipment.

Background

With the development of the animal husbandry industry, concentrated feeding is adopted in the animal husbandry industry, and the infection risk caused by the flowing of people is reduced. The intelligent control fodder dust collecting equipment in the pneumatic feeding is indispensable, and the in-process intelligent control fodder dust collecting equipment at pneumatic feeding can not only accomplish the gas-material separation, can also play the effect of dust removal simultaneously, and the unloading switch is intelligent inadequately, can not automatic control unloading time and unloading volume.

The dust removing mechanism is that the dust-containing airflow makes a rotary motion, the dust particles are separated from the airflow by means of centrifugal force and collected on the wall of the device, and then the dust particles fall into the dust hopper by means of gravity. Each part of the intelligent control feed dust removal equipment has a certain size proportion, the change of each proportion relation can influence the efficiency and the pressure loss of the intelligent control feed dust removal equipment, and the diameter of the dust remover, the size of the feed inlet and the diameter of the exhaust buckle are main influence factors.

The intelligent control fodder dust collecting equipment who uses at present all is bigger for the majority volume, and not the appearance is irregular, and it is big to take up an area of the space, and transportation, installation cost are high, and control unloading is more loaded down with trivial details.

Disclosure of Invention

In order to solve the problems, the invention discloses an intelligent control feed dust removal device, which comprises a blanking hopper, wherein the upper end of the blanking hopper is horizontally provided with a feed pipe, the bottom of the upper end of the blanking hopper is provided with a discharge connecting pipe, the top of the blanking hopper is provided with a gas outlet, the gas outlet is connected with a gas outlet pipe, a spoiler is arranged in the gas outlet pipe, a spoiler is arranged on the spoiler, the discharge connecting pipe is connected with an angle adjusting device, the bottom of the angle adjusting device is provided with a discharge port, the discharge port is connected with a blanking switch, the end part of the blanking switch is provided with a sleeve pipe, a connecting rod is arranged in the sleeve pipe, the connecting rod is provided with a touch sheet, the end part of the connecting rod, which is positioned at one end of the blanking switch, is provided with a permanent magnet, a magnetic switch is arranged above the permanent magnet, and the blanking switch is connected with a single chip microcomputer controller, the pelleter controller is provided with an upper computer and a main control module in a connected mode, the main control module comprises a main control board, and the main control board is provided with an input module and/or an output module in a connected mode.

Further, be provided with the spacing frame in the blanking switch, magnetic switch set up in the spacing frame, the blanking switch is provided with the wiring hole, the blanking switch is provided with the mounting screw.

Further, the magnetic switch is connected with a wireless signal transmitting device, and the wireless signal transmitting device transmits a switch state signal to the monitoring system.

Further, the inlet pipe sets up to the water droplet form, water droplet form afterbody orientation the outlet duct.

Further, an umbrella cover is arranged above the air outlet pipe.

Further, the upper computer is a PC upper computer, and the PC upper computer is provided with control software.

Furthermore, the output module is used for outputting an electric signal, and the output module is connected with a relay control module.

Furthermore, the relay control module is provided with an electromagnetic valve and/or a motor in a connecting way.

Further, the input module is provided with a sensor input device and/or a digital input device in a connecting way.

According to the invention, the blanking switch is partially designed in a die sinking way, and the corresponding parts of the pipe fittings are processed in a tracking way, the pipe fittings can be directly fixed through the optimized design of the blanking switch, and the magnetic switch is also fixed through the limit frame of the blanking switch, so that the screw fixation is avoided, the problem that the pipe fittings cannot be installed due to the damage of screw holes after subsequent replacement is avoided, the installation steps and cost can be reduced, the intelligent blanking can be realized, the vertical feeding and upward exhaust of feed dust removal equipment are intelligently controlled, the feed is guided to be discharged to the middle of a material tower, the feed is prevented from being accumulated on one side, the feed in the material tower is uniformly distributed, the structure is simpler, and the production efficiency is effectively improved; the angle can be adjusted according to the material tower conical surface during the installation, and the practicality is showing more.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic perspective view of the present invention;

FIG. 3 is a schematic view of the overall structure of the present invention;

FIG. 4 is a schematic diagram of the controller of the present invention;

FIG. 5 is a schematic diagram of a main control panel structure according to the present invention.

In the figure: 1-blanking hopper, 2-feeding pipe, 3-discharging port, 4-gas outlet, 5-umbrella cover, 6-gas outlet pipe, 7-spoiler, 8-discharging connecting pipe, 9-angle adjusting device, 91-blanking switch, 92-sleeve, 93-permanent magnet, 94-magnetic switch, 95-wiring hole, 96-mounting screw, 97-limiting frame, 98-connecting rod and 99-touch piece.

Detailed Description

It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.

The following detailed description of specific embodiments of the invention refers to the accompanying drawings.

Examples

As shown in the figures 1-4, the device comprises a blanking hopper 1, wherein the upper end of the blanking hopper 1 is horizontally provided with a feeding pipe 2, the bottom of the upper end of the blanking hopper 1 is provided with a discharging connecting pipe 8, the top of the blanking hopper 1 is provided with a gas outlet 4, the gas outlet 4 is connected with a gas outlet pipe 6, a spoiler 7 is arranged in the gas outlet pipe 6, the spoiler 7 is provided with a spoiler, the discharging connecting pipe 8 is connected with an angle adjusting device 9, the bottom of the angle adjusting device 9 is provided with a discharging port 3, an umbrella cover 5 is arranged above the gas outlet pipe 6, the discharging port 3 is connected with the end part of a blanking switch 91 which is provided with a sleeve 92, a connecting rod 98 is arranged in the sleeve 92, the connecting rod 98 is provided with a touch sheet 99, the end part of the connecting rod 98, which is positioned at one end of the blanking switch 91, is provided with a permanent magnet 93, a magnetic switch 94 is arranged above the permanent magnet 93, a limit frame 97 is arranged in the blanking switch 91, the blanking switch 91 is provided with a wiring hole 95, and the blanking switch 91 is provided with a mounting screw 96.

The feeding pipe 2 is arranged into a water drop shape after further improvement, and the tail part of the water drop shape faces the air outlet pipe 6.

The blanking switch 91 is divided into a touch piece 99, a connecting rod 98, a sleeve 92, a blanking switch 91, a locking nut, a magnetic switch 94, a permanent magnet 93 and the like. During the installation, touch piece 9 and connecting rod 98 welding together, penetrate connecting rod 98 from the sleeve pipe 92 below to the top, use lock nut fixed on the screw thread of connecting rod 98 upper end, permanent magnet and fixed with the nylon nut are put into to connecting rod 98 upper end screw thread portion, imbed magnetic switch 94 in unloading switch 91, and unloading switch divide into about 92 half, can fix the pipe fitting after closing. The connecting rod 98 can slide up and down within the sleeve 92. the magnetic switch 94 signals when the connecting rod slides to the upper side and the magnetic switch 94 signals off when the connecting rod 98 slides to the lower side within the sleeve 92. The connecting rod 98 and the sleeve 92 are made of 93094 stainless steel, and the blanking switch 91 is made of ABS containing smoldering material through injection molding. The permanent magnet 93 is made of a sintered nd-fe-b ferromagnetic material and has a ferromagnetic characteristic.

After further improvement, the magnetic switch 94 is connected with a wireless signal transmitting device, and the wireless signal transmitting device transmits a switch state signal to the monitoring system. The magnetic switch 94 is monitored for normal operation and switch blanking amount.

The upper half of the angle adjusting device 9 is a dust remover, and the lower half is a mounting seat. The middle powerful card that uses makes it fixed, makes up into intelligent control fodder dust collecting equipment, and the mount pad laminating material tower goes up the conical surface fixed during the installation, adjusts the mount pad to the level according to the conical surface angle, and perpendicular feeding upwards exhausts, and the ejection of compact has guide fodder to the unloading in the middle of the material tower, avoids the fodder to pile up in one side, can accomplish fodder distribution in the material tower even.

The blanking switch 91 is connected with a single chip microcomputer controller, the single chip microcomputer controller is connected with an upper computer and a main control module, the main control module comprises a main control board, the main control board is connected with an input module and an output module, the upper computer is a PC upper computer, control software is installed on the PC upper computer, the output module is an electric signal output, the output module is connected with a relay control module, the relay control module is connected with a solenoid valve and a motor, and the input module is connected with a sensor input device and a digital input device. The control software is burnt into the singlechip, the STM32 singlechip is used as a main control chip, the programming language adopts C language, the sensor input device is connected to the feed liquid induction sensor, and the digital input device inputs feed liquid adding parameters.

The system comprises a PC upper computer and a flow control unit of the system; USB to CAN, communication conversion component; a main control board (hardware and lower computer software), a liquid material system execution unit; an input/output board (hardware and lower computer software), a liquid material system execution unit; the 24V switching power supply is used for supplying power to the lower computer; and (4) upper computer software.

When the feeding device is used, the feeding liquid adding amount is controlled by the PC upper computer, the singlechip estimates sensor and software input parameters for control, and the electromagnetic valve or the material conveying motor is controlled to be opened or closed.

The main principle of the invention is that the rotating centrifugal force is adopted, the reduction of the short-circuit flow can improve the dust removal efficiency, increase the descending flow of the cross section, increase the retention time of the dust-containing air in the dust remover, create more separation opportunities for dust, solve the problem of material leakage in the operation process after the structure is optimized, increase the turbulence baffle, and solve the problem that the air flow generates upward rotary impact air flow after entering the material tower to cause a small part of feed to be flushed out from the exhaust port, thereby achieving more obvious effect of gas-material separation, and the sealing cotton curtain is pasted in the middle of the angle adjusting device 9, and firstly, the angle adjustment of the mounting seat is not influenced. The feed can be prevented from leaking from the gaps at the two sides in the blanking process.

This embodiment product is used in the intelligent breed mode in livestock-raising, and the pig only goes the top through the nose to touch and touch piece 99, sends information for intelligent feeder through magnetic switch 94 above, and intelligent feeder only supplies with the beverage for the pig after calculating according to cloud data.

The magnetic switch is also called a reed switch, and when a magnetic object approaches, a spring piece inside the magnetic switch is attracted to be electrified. According to the invention, by utilizing the distance relationship between the permanent magnet and the magnetic switch, when the nose arch of the pig touches the touch rod, the permanent magnet is close to the magnetic switch, the system is electrified to obtain a signal, when the pig leaves, the permanent magnet is separated from the magnetic switch after falling under the action of the dead weight of the touch rod, and the system is deenergized to disconnect the signal.

Compared with the similar products, the novel steel plate has the advantages that the number of internal steel plates and fixing screws is reduced, the material cost and the assembly cost are reduced, the accessories are simple, the installation is convenient, and the cost is lower. The internal magnetic switch limit frame is convenient to fix and more attractive in appearance.

The above embodiments only describe the best mode of use of the existing equipment, and similar common mechanical means are used to replace the elements in the present embodiments, which fall into the protection scope.

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