System and method for manufacturing ship part

文档序号:1759740 发布日期:2019-11-29 浏览:21次 中文

阅读说明:本技术 用于制造船舶零件的系统和方法 (System and method for manufacturing ship part ) 是由 肖恩·米诺格 于 2017-11-09 设计创作,主要内容包括:本发明提供用于使用模具并根据限定要施加到所述模具的所述玻璃纤维的期望量的规格来制造由玻璃纤维制成的船舶零件的系统、方法和非暂时性计算机可读介质,所述玻璃纤维包含树脂和玻璃。在一个实施例中,系统包括:涂覆器,其被配置成将所述玻璃纤维施加到所述模具;树脂运输器,其被配置成将所述树脂供应到所述涂覆器;以及玻璃运输器,其被配置成将所述玻璃供应到所述涂覆器。控制模块被配置成在由所述涂覆器施加的所述玻璃纤维的实际量与要施加到所述模具的所述玻璃纤维的所述期望量之间实时进行比较,并且计算要施加到所述模具的所述玻璃纤维的剩余量以由此实现所述期望量。所述控制模块被配置成致使指示器设备实时指示要施加到所述模具的所述玻璃纤维的所述剩余量。(The present invention is provided to use mold and manufacture the system, method and non-transitory computer-readable medium of the ship part made of glass fibre according to the specification for limiting the desired amount of the glass fibre that be applied to the mold, the glass fiber package is resinous and glass.In one embodiment, system includes: applicator, is configured to the glass fibre being applied to the mold;Resin carrier is configured to the resin being supplied to the applicator;And glass transportation device, it is configured to the glass being supplied to the applicator.Control module be configured to actual amount in the glass fibre applied by the applicator with to be applied between the desired amount of the glass fibre of the mold compared with real-time perfoming, and calculate the surplus that be applied to the glass fibre of the mold to be achieved in the desired amount.The control module is configured to that pointer device is caused to indicate the surplus that be applied to the glass fibre of the mold in real time.)

1. a kind of for being made using mold and according to the specification for limiting the desired amount of glass fibre that be applied to the mold The system for making the ship part made of the glass fibre, the glass fibre are made of resin and glass, the system packet It includes:

Applicator, the applicator are configured to the glass fibre being applied to the mold;

Resin carrier, the resin carrier are configured to the resin being supplied to the applicator;

Glass transportation device, the glass transportation device are configured to the glass being supplied to the applicator;

Control module, the control module are configured to actual amount in the glass fibre applied by the applicator and want Real-time perfoming between the desired amount of the glass fibre of the mold is applied to compare, and calculate to be applied to it is described The surplus of the glass fibre of mold is to be achieved in the desired amount;And

Pointer device, wherein the control module be configured to cause the pointer device indicate to be applied in real time it is described The surplus of the glass fibre of mold.

2. system according to claim 1, wherein the ship part has multiple parts, and the mold have with The corresponding multiple regions of the multiple part, wherein the desired amount of the glass fibre includes the more of the glass fibre A desired amount, and wherein the multiple desired amount of the glass fibre corresponds to the multiple region of the mold.

3. system according to claim 1 further includes measuring the institute for being supplied to the applicator by the resin carrier The first meter of the actual amount of resin is stated, and measurement is supplied to the glass of the applicator by the glass transportation device Actual amount the second meter.

4. system according to claim 3, wherein first meter is flowmeter.

5. system according to claim 3, wherein second meter is weighing apparatus.

6. system according to claim 5, wherein the weighing apparatus includes weighing sensor.

7. system according to claim 1, wherein to be applied to the desired amount of the glass fibre of the mold It is related to the desired wt of the ship part.

8. system according to claim 1, wherein to be applied to the desired amount of the glass fibre of the mold It is related to the expectation thickness of the ship part.

9. system according to claim 1, wherein the pointer device includes visual displays.

10. system according to claim 9, wherein the visual displays real-time display is applied to the described of the mold The weight of the actual amount of glass fibre.

11. system according to claim 1 further includes the painting for being configured to for gel coat being applied to the ship part Device is covered, and further includes the sensor for measuring the actual amount of the gel coat applied by the applicator, wherein the rule Lattice limit to be applied to the ship part the gel coat desired amount, wherein the control module be configured to by It is real between the actual amount for the gel coat that the applicator applies and the desired amount that be applied to the ship part When be compared, and calculate to be applied to the mold the gel coat surplus to be achieved in the expectation Amount, and wherein the control module is configured to that the pointer device is caused to indicate to be applied to the ship part in real time The gel coat the surplus.

12. system according to claim 1, wherein the control module counts within a certain period of time by the applicator The total amount of the resin of conveying and the total amount of the glass, and wherein the control module is configured to the resin The total amount and the total amount of the glass are output to inventory database.

13. system according to claim 2, wherein the pointer device includes visual displays, wherein the vision Display shows ship parts pattern, the ship parts pattern specific in the multiple region of the mold it is current just In the current region for being applied the glass fibre.

14. system according to claim 13, wherein the control module is configured to be based on to be applied by the applicator The glass fibre the actual amount and the desired amount of the glass fibre to be applied that is limited by the specification Between the comparison change the characteristic of the ship parts pattern.

15. system according to claim 13, wherein the specification limit is fixed to be applied to the mold for the glass fibre Expected duration, wherein the control module be configured to count the glass fibre is applied to the mold By the time, and wherein, the control module is further configured to calculate described pass through between time and the expected duration Remaining time and cause the visual displays to show the remaining time.

16. system according to claim 2, wherein the past region in the multiple region has been applied glass fibers Dimension, wherein the control module is configured to the actual amount when the glass fibre for being applied to the past region from by described When the desired amount offset for the glass fibre that specification limits reaches threshold quantity, generate for applying the glass fibre To the building plan of the modification of the mold, and wherein, the control module is configured to that the pointer device is caused to indicate The building plan of the modification.

17. system according to claim 2, wherein the specification further define it is described for the glass fibre to be applied to The instruction sequence in the multiple region of mold, and wherein the control module is configured to that the pointer device is caused to refer to Show the current region for being currently applied glass fibre in the multiple region.

18. a kind of for being made using mold and according to the specification for limiting the desired amount of glass fibre that be applied to the mold The method for making the ship part made of the glass fibre, the glass fibre are made of resin and glass, the method packet It includes:

The applicator for being configured to for the glass fibre being applied to the mold is provided;

The resin is supplied to the applicator by resin carrier;

The glass is supplied to the applicator by glass transportation device;

The actual amount that the resin of the applicator is supplied to by the resin carrier is measured by the first meter;

The actual amount that the glass of the applicator is supplied to by the glass transportation device is measured by the second meter;

By the resin and the glass combination to form the glass fibre and pass through the applicator for the glass fibre It is applied to the mold;

In the actual amount of the glass fibre conveyed by the applicator and the mold is applied to by control module Real-time perfoming compares between the desired amount of the glass fibre, wherein the actual amount be based on by first meter into Capable measurement result and the measurement result carried out by second meter;

It is described to be achieved in that the surplus of the glass fibre of the mold is applied to by control module calculating Desired amount;And

Pointer device is caused to indicate to be applied to described in the glass fibre of the mold in real time as the control module Surplus.

19. according to the method for claim 18, wherein the ship part has multiple parts and the mold has Multiple regions corresponding with the multiple part, wherein the desired amount of the glass fibre includes the multiple of glass fibre Desired amount, and wherein the multiple desired amount of the glass fibre corresponds to the multiple region of the mold.

20. a kind of non-transitory computer-readable medium, the non-transitory computer-readable medium includes for manufacturing by glass The computer program of ship part made of glass fiber, the glass fibre is made of resin and glass, wherein being wanted according to restriction The specification of the desired amount of the glass fibre of the mold is applied to the glass fibre is applied to mould by applicator Tool, wherein the resin applicator is supplied to by resin carrier and the glass be supplied to by glass transportation device it is described Applicator, wherein the non-transitory computer-readable medium and being configured to measure be supplied to by the resin carrier it is described First meter of the actual amount of the resin of applicator communicates, wherein the non-transitory computer-readable medium with matched It is set to the second meter communication for measuring the actual amount for the glass that the applicator is supplied to by the glass transportation device, Described in non-transitory computer-readable medium communicated with pointer device, and wherein the computer program can be by processor It executes, wherein when being executed by the processor, the computer program:

The desired amount that be applied to the glass fibre of the mold is received from the specification;

The reality that the resin of the applicator is supplied to by the resin carrier is received from first meter Amount;

The reality that the glass of the applicator is supplied to by the glass transportation device is received from second meter Amount;

The actual amount based on the resin for being supplied to the applicator and the glass for being supplied to the applicator The actual amount calculates the actual amount of the glass fibre conveyed by the applicator;

By comparing the actual amount of the glass fibre conveyed by the applicator in real time and to be applied to the mold The desired amount of the glass fibre calculate the surplus of the glass fibre that be applied to the mold;And

The pointer device is caused to indicate the surplus that be applied to the glass fibre of the mold in real time.

Technical field

The present disclosure relates generally to the systems, method and non-transitory computer-readable medium for manufacturing ship part, and And relates more specifically to monitor material in real time when manufacturing ship part and provide feedback to operator.

Background technique

There is provided background technique and summary of the invention below will be more further described in a specific embodiment general to introduce It reads.Undesirable background technique and summary of the invention identify key or essential features of the claimed subject matter, also do not expect them For assisting limiting the range of theme claimed.

Following U.S. patents and patent applications are incorporated herein by reference.

U.S. Patent No. 6,086,813 disclose a kind of technology that self supporting structure is formed with thermoplastic material, will be hot Heating plasma spraying and fiber glass reinforcement (such as glass fibre) of plastic material combine.By material spraying to mold In, which is shaped as the intended shape and configuration for generating self supporting structure.The mixture of thermoplastic powder and reinforcing fiber Heating region is passed through by inert gas flow carrying.Thermoplastic material is melted when it passes through heating region, and by institute On the plasma spray coating to the surface of shaping dies obtained.The thickness of resulting structures can in the following manner different zones it Between change: change movement speed of the nozzle relative to shaping dies, the multiple nozzles for using the property of can choose enabling and deactivating, Or multiple coatings of the thermoplastic material of spraying are provided one by one.

U.S. Patent No. 7,597,760 disclose a kind of device and method for preparing fiber preform, by fiber and glue Knot agent is dispersed on contoured support surface so that material is conditioned and is then applied to surface, at the surface composite material Solidification.The reinforcing material of such as fiber is mixed with the binder of such as thermoplasticity or thermosetting material so that material adheres to.So Afterwards, by binder combination with controlled predetermined weight ratio dispersion on a support surface, wherein mixture adheres to support surface, cold But and solidify.The mixture of deposition can be open washer between the fibers with gap.Before being fully cured, deposition is mixed Final intended shape can also be further configured to by closing object.This method eliminates the needs and its relevant issues to solvent.The process It does not need vacuum or reinforcing material is held in place by forced air-ventilating system.Prefabricated component can be made into any shape It (including part or asymmetric configuration) and is kept in a mold when being processed into composite molding.

U.S. Patent Application Publication No. 2002/0145217 discloses a kind of method for preparing fiber preform, by fiber It is dispersed on contoured support surface with binder so that material is conditioned and is then applied to surface, it is compound at the surface Material solidification.The reinforcing material of such as fiber is mixed with the binder of such as thermoplasticity or thermosetting material so that material is viscous It is attached.Then, binder combination is dispersed on a support surface with controlled predetermined weight ratio, wherein mixture adheres to support table Face, cooling simultaneously solidify.Before being fully cured, the mixture of deposition can also further be configured to final intended shape.The party Method eliminates the needs and its relevant issues to solvent.The process does not need vacuum or forced air-ventilating system keeps reinforcing material It is in place.Prefabricated component can be made into any shape, including part or asymmetric configuration.

A kind of thermoplastic multilayer composite construction of 6,878,437 publication number of U.S. Patent No., and in the first embodiment, Coextrusion acrylic acid polypropylene shell plate and high molten intensity poly- third as the first surface for being attracted to polypropylene foam core Alkenyl material.Polypropylene inner hull is attached to the second surface of foam core, can be made of expansioning polypropylene or extrusion polypropylene And Shell Plate and inner hull are attached to by using adhesive.In the case where providing extrusion polypropylene foam core, Ke Yitong It crosses adhesive or replaces adhesive that coverboard is attached to foam core by welding or bonding process.Additionally, exruded foams core Density can change to provide composite foam core.Full acrylic acid composite layered structure is also provided.

U.S. Patent Application Publication No. 2015/0329179 discloses a kind of hull shape design comprising is arranged in non-rank Half side of a ship platform of bilateral on the either side of ladder type V-arrangement center hull part.Half side of a ship platform along hull shape whole length extend and Including the protrusion extended far from central part.Half side of a ship platform below hull bottom by extending and hull center line phase on opposite sides Longitudinal step away from equidistance defines.This design is the mixing of conventional " V " shape hull and catamaran and improves conventional list The inclination of body ship design and turning starting time.

U.S. Patent No. 5,174,228 disclose a kind of discontinuous fiber reinforcing material for resin material, have With the equally distributed one layer of chopped strand of random orientation, and extension and limitation in close contact therewith on this layer of chopped strand Layer.The row of stitching section is provided.Single stitching section attachment limiting layer and chopped strand in row.

Summary of the invention

This disclosure relates to the specification of the desired amount of the glass fibre for be applied to mold using mold and according to restriction To manufacture the system, method and non-transitory computer-readable medium of the ship part made of glass fibre, the glass fibers Dimension is made of resin and glass.In one embodiment, system includes: applicator, is configured to for glass fibre being applied to Mold;Resin carrier is configured to resin being supplied to applicator;And glass transportation device, it is configured to glass It is supplied to applicator.Control module be configured to the glass fibre applied by applicator actual amount and to be applied to mold Real-time perfoming compares between the desired amount of glass fibre, and calculates the surplus that be applied to the glass fibre of mold with thus Realize desired amount.Control module is configured to that pointer device is caused to indicate the residue that be applied to the glass fibre of mold in real time Amount.

Another embodiment is related to being applied to the glass fibre of the mold for using mold and according to restriction Desired amount specification come the method for manufacturing the ship part made of glass fibre, the glass fibre is by resin and glass group At.This method includes providing the applicator for being configured to for glass fibre being applied to mold, and will set by resin carrier Rouge is supplied to applicator, and glass is supplied to applicator by glass transportation device.Method further includes by the first meter Measurement is supplied to the actual amount of the resin of applicator by resin carrier, and is measured by the second meter by glass transportation device It is supplied to the actual amount of the glass of applicator.Method further includes by resin and glass combination to form glass fibre and pass through coating Glass fibre is applied to mold by device.Method further includes the actual amount by control module in the glass fibre conveyed by applicator Between the desired amount of the glass fibre of mold to be applied to compared with real-time perfoming, wherein actual amount be based on by the first meter into Capable measurement result and the measurement result carried out by the second meter;And the glass that be applied to mold is calculated by control module The surplus of glass fiber is to be achieved in desired amount.Method further includes that pointer device is caused to indicate to apply in real time by control module It is added to the surplus of the glass fibre of mold.

In another embodiment, non-transitory computer-readable medium includes for manufacturing the ship made of glass fibre The computer program of oceangoing ship part.Glass fibre is made of resin and glass and to be applied to the glass fibre of mold according to restriction The specification of desired amount mold is applied to by applicator.Resin is supplied to applicator and glass by glass by resin carrier Glass carrier is supplied to applicator.It non-transitory computer-readable medium and is configured to measure painting is supplied to by resin carrier Cover the first meter communication of the actual amount of the resin of device.It non-transitory computer-readable medium and is configured to measure by glass Carrier is supplied to the second meter communication of the actual amount of the glass of applicator.Non-transitory computer-readable medium and instruction The communication of device equipment.Computer program can be executed by processor, wherein when being executed by a processor, computer program: connecing from specification Receive the desired amount that be applied to the glass fibre of mold;The tree that applicator is supplied to by resin carrier is received from the first meter The actual amount of rouge;The actual amount that the glass of applicator is supplied to by glass transportation device is received from the second meter;Based on being supplied to The actual amount of the actual amount of the resin of applicator and the glass for being supplied to applicator calculates the glass fibre conveyed by applicator Actual amount;By the phase for comparing the actual amount and the glass fibre that be applied to mold of the glass fibre by applicator conveying in real time Desired amount calculates the surplus of the glass fibre of mold to be applied to;And pointer device is caused to indicate to be applied to mould in real time The surplus of the glass fibre of tool.

From the following description taken in conjunction with the accompanying drawings, various other features of the invention, objects and advantages will become obvious.

Detailed description of the invention

Attached drawing shows the optimal mode for the execution disclosure being presently envisaged by.Phase is quoted using identical number through attached drawing Like feature and like.In the accompanying drawings:

Fig. 1 is the vertical view pictorial image according to the system for manufacturing ship part of the disclosure;

Fig. 2 is the schematic diagram of disclosed system;

Fig. 3 is shown according to the disclosure for manufacturing the process flow of ship part;And

Fig. 4-7 shows the exemplary embodiment of disclosed system.

Specific embodiment

In the present specification, in order to it is succinct, be aware and understood, use certain terms.Other than the requirement of the prior art, Any unnecessary limitation should not be implied, because this kind of term is used for description purposes only and is intended to be widely interpreted.Herein The different system and method for description can be used alone or be applied in combination with other systems and method.Various equivalents, substitute It can be within the scope of the appended claims with modification.Only term " the dress being used for ... is clearly enumerated in corresponding limitation Set " or " being used for ... step ", then it is expected that each of appended claims are limited in call under 35 USC § 112 (f) and explains.

This disclosure relates to the system and method for the ship part for manufacturing glass fibre using mold.Many ships zero Part is usually made of glass fibre, including such as hull, deck, resists stubbornly, bridge, hatch and lining.Ship part is most important Specification first is that its weight, this depends greatly on the glass fibre amount for producing it.Ship part it is excessively multiple Amount causes the overweight of entire ship, this is especially apparent in the case where hull.Excessive ship weight can consume horsepower and reduce Performance.In addition, excessive weight corresponds to the material of production ship part and the unnecessary increase of labor cost.Currently In the system and method known, before ship prepares water, this excessive weight will not be usually detected.

By testing and developing, the inventors have discovered that improving the chance of system and method known in the art.Under In other aspects that face is discussed, these chances include the improvement to the quality and consistency of ship part produced.These It further include the system and method for real-time tracking data, which includes weight data, parts information, working hour, temperature and wet Degree evidence, cure cycle, peak heat release data, pitch time, historical weight data and behaviour is supplied to during manufacturing process Other real-time target data of work person.

Fig. 1 is the vertical view diagram according to the operation for manufacturing ship part of the disclosure.In an illustrated embodiment, it is System 10 is configured to mold 1 to manufacture the hull made of glass fibre.It will be by resin 32 and glass by applicator 30 The glass fibre that glass 34 forms is applied to mold 1.Resin 32 is supplied to applicator from resin source of supply 54 by resin carrier 50 30.Equally, glass 34 is supplied to applicator 30 from glass source of supply 64 by glass transportation device 60.In the configuration shown in, resin Resin 32 in source of supply 54 is substantially liquid form, and the glass 34 in glass source of supply 64 is continuous solid body strand. In the present embodiment, resin carrier 50 includes pump and conduit (not separately numbered), and glass transportation device 60 includes driving wheel Feeding mechanism.Alternatively, or in addition to those described, can be used it is known in the art for by material from a ground Side is moved to other mechanisms of another place.

In an illustrated embodiment, applicator 30 is cutting type applicator known in the art.Applicator 30 cutting or Cutting is supplied to its glass 34 by glass transportation device 60, then combines glass 34 to form glass fibre, together with resin 32 When the composition leave applicator 30.By this method, applicator 30 be used for using glass fibre as spray paint be applied to mold 1 with Produce hull.Present inventor have determined that being difficult to know how many glass fibre being applied to mould using the operator of applicator 30 Tool 1.In addition, being applied to the expection of the glass fibre of mold 1 or desired amount usually changes in the different areas.Therefore, of the invention People it has been determined that operator this shortage of this information or knowledge is caused and the deviation of ship part specifications and complete part Weight difference.

It equally, although the present disclosure relates generally to manufacture ship part, and is usually specifically hull, it should be recognized that Presently disclosed system, method and non-transitory computer-readable medium can be used for manufacturing any object made of glass fibre Body, including but not limited to hull deck, are resisted stubbornly, bridge, hatch and lining.

As shown in Figure 1, the system and method for the disclosure include control module 80, which is configured to by coating Between the actual amount of glass fibre that device 30 applies and the desired amount for the glass fibre to be applied as defined by specification 20 in real time It is compared.Comparison of the pointer device 90 based on control module 80 and in real time to the operator of applicator 30 instruction to be applied to The surplus of the glass fibre of mold 1 is with the desired amount of the glass fibre limited in implementation specification 20.

In an illustrated embodiment, the actual amount of the glass fibre applied by applicator 30 is based on by resin carrier 50 The summation of the actual amount of the resin 32 of applicator 30 and the actual amount of glass 34 is respectively supplied to glass transportation device 60.Specifically Ground measures the actual amount that the resin 32 of applicator 30 is supplied to by resin carrier 50 by flowmeter 52.Flowmeter 52 is matched It is set to the flow being connected to resin carrier 50 to determine the resin 32 for being supplied to applicator 30 from resin source of supply 54.Equally Ground measures the practical confession for being supplied to the glass 34 of applicator 30 from glass source of supply 64 by glass transportation device 60 using weighing apparatus 62 It answers.Weighing apparatus 62 measures the quality that the glass 34 of applicator 30 is supplied to by glass transportation device 60, thus as applicator 30 applies Glass fibre, the Mass lost of glass source of supply 64.In one embodiment, weighing apparatus 62 is by one or more weighing sensor groups At.However, other mechanisms for measuring quality are well known in the art.

The applicator 40 used by operator is also shown in Fig. 1, is used to gel coat 42 being applied to ship part (herein In the case of be hull).Gel coat 42 is supplied to applicator 40 from gel coat source of supply 74 by gel coat carrier 70.Such as Shown in figure, applicator 40 includes sensor 72, measures the actual amount of the gel coat 42 applied by applicator 40.It should infuse Meaning, although gel coat 42 and glass fibre are illustrated as coming using different applicators (i.e. applicator 40 and applicator 30) respectively Apply, but an applicator may be configured to apply the two.Similarly, although flowmeter 52 is illustrated as and resin carrier 50 It is substantially integrated, and sensor 72 is illustrated as with applicator 40 being integrated, it should be noted that flowmeter 52 and sensor 72 can respectively be located between resin source of supply 54 and applicator 30 be connected to and gel coat source of supply 74 and apply Cover any position being connected between device 40.In addition it is possible to use the measuring device of alternative form replaces flowmeter 52 and sensor 72, such as, for measure be respectively supplied to applicator 30 and applicator 40 resin 32 and gel coat 42 quality rather than The weighing apparatus of corresponding discharge.

Fig. 2 is the schematic diagram of the transmission of the material and information between example components shown in FIG. 1 among.It should infuse Meaning, between all parts shown in line be shown merely for a kind of possible configuration being transmitted between these components.

In the diagram of material flowing shown in Fig. 2, resin 32 is via resin carrier 50 from being connected to flowmeter 52 Resin source of supply 54 is supplied to applicator 30.Equally, glass 34 is supplied to painting from glass source of supply 64 by glass transportation device 60 Cover device 30.Gel coat 42 is supplied to applicator 40 from gel coat source of supply 74 by gel coat carrier 70.To coating The supply of the gel coat 42 of device 40 is also connected to the sensor 72 in applicator 40.As previously mentioned, recognizing in certain realities It applies and identical equipment can be used in example to apply resin 32 and glass 34 (together as glass fibre) and gel coat 42 In the case of, applicator 30 and applicator 40 are expressed as single component.

Solve information flow as depicted in Figure 2 now, flowmeter 52 is provided to control module 80 about from resin source of supply 54 are supplied to the data of the actual amount of the resin 32 of applicator 30.Equally, weighing apparatus 62 is provided to control module 80 about from glass Source of supply 64 is supplied to the data of the actual amount of the glass 34 of applicator 30.Sensor 72 in applicator 40 is to control module 80 The data of actual amount about the gel coat 42 for being supplied to applicator 40 from gel coat source of supply 74 are provided.

In an illustrated embodiment, control module 80 includes that (it can also be by for processor 82 and non-transitory memory 84 Referred to as non-transitory computer-readable medium), it is each of therein to be communicated with another.Specification 20 is also illustrated as and control module 80 communications.In one embodiment, specification 20 stores in storage 84.Memory 84 can also store one or more calculating Machine program or executable code are to be conducive to communication described herein.

Control module 80 is also communicated with pointer device 90, and is configured to that pointer device 90 is caused to mention to operator For the Real-time Feedback about data, which is such as respectively supplied to applicator 30 relative to the desired amount provided in specification 20 With the actual amount of the resin 32 of applicator 40, glass 34 and gel coat 42.As shown in Figure 1, operator can be by using defeated Enter equipment 86 (such as keyboard and mouse) to interact with control module 80 and pointer device 90.Fig. 2 is returned to, control module 80 goes back quilt It is shown as communicating with stock model 100.In one embodiment, control module 80 is transmitted in certain period of time to applicator 30 And/or applicator 40 supply resin 32, glass 34 and/or gel coat 42 total amount.Although stock model 100 is optional , but this information can management for accountant controls and raw material it is useful.

Fig. 3 is shown according to the disclosure for manufacturing the exemplary process flow of ship part.Process flow reuses The example of hull is manufactured, but is suitable for the manufacture of any glass fibre part.In step 300, limiting in specification 20 will apply Mold 1 is added to manufacture the desired amount of the glass fibre of given hull.In step 302, applicator 30 is provided, is configured to By resin 32 and the combination of glass 34 to form glass fibre and glass fibre is applied to mold 1.The coating being known in the art In device, operator usually applies glass fibre by the trigger on pressing applicator.In step 304, resin fortune is provided Defeated device 50 and glass transportation device 60, so that resin 32 and glass 34 are supplied to applicator 30 respectively.Applicator 30 is by resin 32 It is combined into glass fibre with glass 34, composition is applied or is sprayed in mold 1 within step 306 simultaneously.During this period, Measurement is supplied to the resin 32 of applicator 30 and the actual amount of glass 34 in step 308.In the step 310, based in step The actual amount of the resin 32 and glass 34 that are measured in 308, by the actual amount of the glass fibre applied by applicator 30 and from step The desired amount of rapid 300 glass fibre limited by specification 20 is compared.In step 312, instruction is provided to show by applying The actual amount of the glass fibre of the application of device 30 is covered compared with the desired amount of the glass fibre from step 310, and is based on this The surplus of the glass fibre to be applied to mold 1 compared.

Fig. 4 shows exemplary indicator equipment 90 (being in this example display), to indicate relative to institute in specification 20 Limit the actual amount of the glass fibre for being applied to mold 1 of desired amount.This display is provided to operator about being applied to mold 1 Glass fibre Real-time Feedback of the actual amount relative to the desired amount limited by specification 20.In an illustrated embodiment, aobvious Show the current region for being applied glass fibre that ship parts pattern is shown on device to identify mold.Ship parts pattern Various features (including but not limited to color and text message) can the actual amount based on the glass fibre for being applied to mold it is opposite The desired amount that limits in specification changes.Present inventor have determined that this Real-time Feedback improve final ship part thickness, The precision and accuracy of weight and overall quality, and other foregoing manufacture measurements.

It is previously discussed as, control module 80 is configured to the reality of resin 32 in application, glass 34 and gel coat 42 It measures compared with real-time perfoming between the desired amount of each limited by specification 20 on border.Specification 20 can be directed to the given zone of mold 1 Domain (specific region corresponding to ship part produced) further limits the desired amount for being applied to the glass fibre of mold 1, For example, different regions may need thicker application, or establishes and be applied with previous.

Fig. 4 shows pointer device 90, the instruction sequence 25 for being used to manufacture ship part that display is limited by specification 20 The exemplary first stage.In an illustrated embodiment, filling circle indicates that the current production phase is the first stage, i.e., without Stage in past through completing, and have the forthcoming generations next to be completed.This first stage of instruction sequence 25 corresponds to system The first area A of shipbuilding oceangoing ship part.For the resin 32 of first area A and the desired amount of glass 34 (together as glass fibre) It is shown by pointer device 90.In an illustrated embodiment, display also indicates resin comparison result 95 and glass comparison result 96, it shows relative to the desired amount for being directed to A restriction in first area in specification 20, is already applied in the A of first area The resin 32 of mold 1 and the actual amount of glass 34.In an illustrated embodiment, resin comparison result 95 and glass comparison result 96 Further include visually indicating: the percentage relative to desired amount, the resin 32 and glass 34 that are applied to first area A is currently component Deficiency, component is enough or component is excessive.As described above, this allows operator to do when producing the first area A of ship part It determines in real time out, such as determines more glass fibres being applied to first area A, or be advanced to next in instruction sequence 25 Stage.

In the exemplary display of the pointer device 90 shown in, additional information also is provided to operator, including be based on phase The weight progress 24 of the weight 94 of the glass fibre of mold 1 is applied to for desired value.Pointer device 90 is also shown relatively Residue (or excessive) amount of the desired amount that is limited in specification 20 and the glass fibre 91 of (or having been subjected to more applications) to be applied.It is aobvious Show Start Date and time, and to be produced zero in the pitch time (expeced time) of the distribution for limiting in specification 20 The remaining time 93 in part or region.It also shows up to the present for the station of part production, operation, cutting material (cutting section In glass 34) and resin 32 list.

Other letters helpful to operator can also be provided in the comment field 26 on the display of pointer device 90 Breath.In an illustrated embodiment, comment field 26 provides text prompt for producing first area according to specification 20 to operator A.It is added it should be appreciated that (note that such as operator oneself includes) for example can also be explained for other using input equipment 86 To comment field 26.In short, pointer device 90 allows operator's real-time perfoming to adjust to provide and have accurately relative to specification 20 The ship part of degree and accuracy.Alternatively, in one embodiment, when the glass fibre in the past region for being applied to mold When reaching threshold quantity from the desired amount deviation limited by specification, control module 80 automatically generates the building plan of modification.These are adjusted It is whole can also across part progress, thus the mistake weight of a part can by mitigate in identical ship part another zero The weight of part is offset.

Fig. 5 shows the display of pointer device 90 corresponding with the second stage of instruction sequence 25.In this embodiment, Second stage corresponds to the production of second area B.Display further includes the corresponding part of specification 20 and the note for second area B Solve the corresponding prompt in column 26.

As shown in fig. 6, the display of pointer device 90 can also show the different views of ship part, such as it is illustrated as referring to Enable the cross-sectional view of the phase III of sequence 25.Fig. 7 shows the display of pointer device 90, shows the ship part being partially completed Port side.Specifically, the fourth stage of instruction sequence 25 is shown, wherein additional materials are limited by specification 20 to be added to " window Mouth region domain ", " chasing notch in sea " and " non-core region ".It in fig. 5-7, usually will also be for phase Tongfang described in Fig. 4 Formula provides additional data on the right side of display.It also may include comment field 26 although not showing in figure 6 and figure 7, because It is helpful or necessary.

It should be appreciated that more or fewer stages in instruction sequence 25 can be incorporated into pointer device 90, this Level of detail helpful for operator and instruction in real time depending on the particular boat part for producing.In addition, Although pointer device 90 is properly viewed as display, such as computer monitor, describe relative to being limited in specification 20 Desired amount and other visual depictions for being applied to the actual amount of the glass fibre of mold 1 are also known in the art.

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