Spraying and flue ceramic combination formula activity dust-extraction unit

文档序号:1762660 发布日期:2019-12-03 浏览:9次 中文

阅读说明:本技术 喷雾与烟道陶瓷组合式活动除尘装置 (Spraying and flue ceramic combination formula activity dust-extraction unit ) 是由 张戈 曾晖 李雪涛 陈万福 董洪壮 王念欣 栾吉益 袁宇浩 于 2019-08-22 设计创作,主要内容包括:本发明公开了喷雾与烟道陶瓷组合式活动除尘装置,火切机对应左右两侧分别设有巡检平台,火切机的前端设有线缆槽架,包括抽风部件、移动部件、一线除尘喷枪、二级除尘喷头、三级除尘蜂窝陶瓷、导轨、传送机构、抽风管件、排烟管、电动卷帘门和检修门,移动部件的底部两端分别通过传送机构与导轨滑动连接,移动部件的上部设有抽风部件,抽风部件的出风口通过抽风管件与风机相连;火切机的一侧设有一级除尘喷枪,所述移动部件的上部设有二次除尘喷头,所述抽风部件的出风口内腔设有三级除尘蜂窝陶瓷。该装置集收集和除尘功能于一体,采用多级除尘处理,除尘效果强;结构合理紧凑、设备空间占用小,投资少运营费用低。(The invention discloses spraying and flue ceramic combination formula activity dust-extraction units, fire cuts machine correspondence and is respectively arranged on the left side and the right side inspection platform, the front end that fire cuts machine is equipped with cable truss, including exhausting component, moving parts, a line dust removal spray gun, two-stage dust removal spray head, 3-stage dust-removal ceramic honey comb, guide rail, transport mechanism, exhausting pipe fitting, smoke exhaust pipe, electric rolling door and maintenance door, the bottom both ends of moving parts pass through transport mechanism respectively and are slidably connected with guide rail, the top of moving parts is equipped with exhausting component, and the air outlet of exhausting component is connected by exhausting pipe fitting with blower;The side that fire cuts machine is equipped with primary dust removing spray gun, and the top of the moving parts is equipped with final dusting spray head, and the air outlet inner cavity of the exhausting component is equipped with 3-stage dust-removal ceramic honey comb.The device integrates collection and dedusting function, and using multistage dust removal process, dust removing effects are strong;The structurally reasonable compact, device space occupies small, and small investment running cost is low.)

1. spraying and flue ceramic combination formula activity dust-extraction unit, including inspection platform and cable truss, fire cuts the corresponding left and right of machine Two sides are respectively equipped with inspection platform, and the front end that fire cuts machine is equipped with cable truss, characterized in that further includes exhausting component, moving portion Part, a line dust removal spray gun, two-stage dust removal spray head, 3-stage dust-removal ceramic honey comb, guide rail, transport mechanism, exhausting pipe fitting, smoke exhaust pipe, The inside of electric rolling door and maintenance door, the inspection platform is equipped with guide rail, and the bottom both ends of moving parts pass through transmission respectively Mechanism is slidably connected with guide rail, and the top of the moving parts is equipped with exhausting component, and the air outlet of the exhausting component passes through pumping Air hose part is connected with blower, and the air outlet of the blower is equipped with smoke exhaust pipe, and the end of the smoke exhaust pipe is equipped with dedusting set;Fire cuts machine Side be equipped with primary dust removing spray gun, the top of the moving parts is equipped with final dusting spray head, the outlet air of the exhausting component Mouth inner cavity is equipped with 3-stage dust-removal ceramic honey comb.

2. spraying and flue ceramic combination formula activity dust-extraction unit according to claim 1, characterized in that the moving portion Part includes mobile framework, drag chain roller, location hole, traveling wheel and rack gear, is corresponded on the upper end two sides crossbeam of the mobile framework Multiple drag chain rollers are respectively equipped with, the upper end quadrangle of mobile framework is respectively equipped with location hole, the bottom of the mobile framework four The bottom end of supporting leg is respectively equipped with traveling wheel, and two side bottoms of the mobile framework are slidably connected by transmission mechanism and guide rail.

3. spraying and flue ceramic combination formula activity dust-extraction unit according to claim 1 or 2, characterized in that the biography Motivation structure includes rack gear, gear and motor, and the gear is fixedly mounted on inspection platform, adjacent two in mobile framework two sides Rack gear, the rack and pinion engagement, the motor control gear rotation are respectively equipped between supporting leg.

4. spraying and flue ceramic combination formula activity dust-extraction unit according to claim 1, characterized in that the level-one is removed Dirt spray gun is horizontal spray gun, and horizontal spray gun is mounted on the side that fire cuts machine, and the spray head of horizontal spray gun cuts machine towards fire and generates flue dust Region.

5. spraying and flue ceramic combination formula activity dust-extraction unit according to claim 1 or 2, characterized in that described two Grade dust removal showerhead includes mounting disc, fixed column and jet pipe one, is consolidated at the center of the mounting disc equipped with what is connect with moving parts Fixed column, the circumference side of the mounting disc are uniformly provided with multiple inclined jet pipes one.

6. spraying and flue ceramic combination formula activity dust-extraction unit according to claim 2, characterized in that the movable frame Slidable lifting part is equipped between the crossbeam of frame upper end two.

7. spraying and flue ceramic combination formula activity dust-extraction unit according to claim 1, characterized in that the exhausting portion Part includes exhausting cover, air outlet, locating rod, dee and rolling screen door case, and the exhausting cover is inverted funnel shape, exhausting cover Top center at be equipped with air outlet, strip ceramic honey comb, two sides of correspondence of the exhausting cover are equipped in the air outlet Side is equipped with dee corresponding with drag chain roller, and the opposite ends of exhausting cover are respectively equipped with rolling screen door case, the rolling screen door case Interior to be equipped with electric rolling door, the tetrapod of the exhausting cover is respectively equipped with locating rod, and the side of the exhausting cover is equipped with Sealing baffle, the sealing baffle are equipped at least one maintenance door, and exhausting cover corresponds to the other side of sealing baffle to open State.

8. spraying and flue ceramic combination formula activity dust-extraction unit according to claim 6, characterized in that the draught hood The two sides of the roof air outlet of body are respectively equipped with the lifting lug convenient for handling.

9. spraying and flue ceramic combination formula activity dust-extraction unit according to claim 1, characterized in that the exhaust column Part includes exhaust column, connecting tube and hose, and one end of the exhaust column is connect with the air outlet of exhausting component, the other end with connect Pipe connection, the connecting tube are connected by hose with blower, and supporting element is additionally provided in connecting tube.

10. spraying and flue ceramic combination formula activity dust-extraction unit according to claim 1, characterized in that the dedusting Set is made of mounting ring and multiple jet pipes two, and multiple jet pipes two, each spray are uniformly provided on the outer circle wall of the mounting ring Pipe two works independently, and the mounting ring is nested with smoke evacuation pipe end.

Technical field

The present invention relates to metallurgical environmental protection fields, and in particular to a kind of spraying and flue ceramic combination formula activity dust-extraction unit.

Background technique

In continuous casting line equipment, continuous casting billet needs to carry out scale cutting within the scope of certain length, due to steel billet temperature Degree is high, and fire can only be used to cut machine and cut, when generating a large amount of flue dust, especially some special steel grades cutting in cutting, Flue dust is bigger, and this flue dust belongs to the flue dust of unordered discharge, and when collecting, there are difficulty, if using traditional bag-type dust System is not only invested huge, site space and is occupied greatly, but also running cost is huge in the future, to solve the above problems, needing to use A kind of new structure type solution existing issue.

Summary of the invention

The object of the present invention is to provide one kind to receive by spraying with flue ceramic combination formula activity dust-extraction unit, the dust-extraction unit collection Integrate and dedusting function, using multistage dust removal process, dust removing effects are strong;The structurally reasonable compact, device space occupies small, throwing It is low to provide few running cost.

The technical scheme adopted by the invention to solve the technical problem is that: spraying and flue ceramic combination formula activity dedusting fills It sets, structure includes inspection platform and cable truss, and fire cuts machine correspondence and is respectively arranged on the left side and the right side inspection platform, before fire cuts machine End is equipped with cable truss, further includes exhausting component, moving parts, a line dust removal spray gun, two-stage dust removal spray head, 3-stage dust-removal honeycomb Ceramics, guide rail, transport mechanism, exhausting pipe fitting, smoke exhaust pipe, electric rolling door and maintenance door, the inside of the inspection platform are equipped with Guide rail, the bottom both ends of moving parts pass through transport mechanism respectively and are slidably connected with guide rail, and the top of the moving parts is equipped with The air outlet of exhausting component, the exhausting component is connected by exhausting pipe fitting with blower, and the air outlet of the blower is equipped with smoke evacuation The end of pipe, the smoke exhaust pipe is equipped with dedusting set;The side that fire cuts machine is equipped with primary dust removing spray gun, the top of the moving parts Equipped with final dusting spray head, the air outlet inner cavity of the exhausting component is equipped with 3-stage dust-removal ceramic honey comb.

Further, the moving parts includes mobile framework, drag chain roller, location hole, traveling wheel and rack gear, the movement Correspondence is respectively equipped with multiple drag chain rollers on the upper end two sides crossbeam of frame, and the upper end quadrangle of mobile framework is respectively equipped with positioning Hole, the bottom end of four supporting legs in bottom of the mobile framework are respectively equipped with traveling wheel, and two side bottoms of the mobile framework are logical Transmission mechanism is crossed to be slidably connected with guide rail.

Further, the transmission mechanism includes rack gear, gear and motor, and the gear is fixedly mounted on inspection platform, Rack gear, the rack and pinion engagement, the motor control are respectively equipped between two adjacent supporting legs of mobile framework two sides Gear rotation.

Further, the primary dust removing spray gun is horizontal spray gun, and horizontal spray gun is mounted on the side that fire cuts machine, horizontal spray gun Spray head towards fire cut machine generate flue dust region.

Further, the two-stage dust removal spray head includes mounting disc, fixed column and jet pipe one, is set at the center of the mounting disc There is the fixed column connecting with moving parts, the circumference side of the mounting disc is uniformly provided with multiple inclined jet pipes one.

Further, slidable lifting part is equipped between the crossbeam of the mobile framework upper end two.

Further, the exhausting component includes exhausting cover, air outlet, locating rod, dee and rolling screen door case, the pumping Fan housing body is inverted funnel shape, and air outlet is equipped at the top center of exhausting cover, is equipped with strip ceramic honey comb in the air outlet, Two sides of correspondence of the exhausting cover are equipped with dee corresponding with drag chain roller, and the opposite ends of exhausting cover are set respectively There is rolling screen door case, is equipped with electric rolling door in the rolling screen door case, the tetrapod of the exhausting cover is respectively equipped with locating rod, The side of the exhausting cover is equipped with sealing baffle, and the sealing baffle is equipped at least one maintenance door, and exhausting cover is corresponding The other side of sealing baffle is open state.

Further, the two sides of the roof air outlet of the exhausting cover are respectively equipped with the lifting lug convenient for handling.

Further, the exhausting pipe fitting includes exhaust column, connecting tube and hose, one end and the exhausting component of the exhaust column Air outlet connection, the other end connect with connecting tube, and the connecting tube passes through hose and is connected with blower, and branch is additionally provided in connecting tube Support member.

Further, the dedusting set is made of mounting ring and multiple jet pipes two, on the outer circle wall of the mounting ring Even to be equipped with multiple jet pipes two, each jet pipe two works independently, and the mounting ring is nested with smoke evacuation pipe end.

Beneficial effects of the present invention:

1, fire is cut the flue dust generated when machine work by the exhausting cover of inverted funnel formula and carried out by dust-extraction unit of the invention It collects, by multistage dust removal process while collection, finally enters slag bath and washed away by washing slag water, dust removing effects are strong, can be real simultaneously The collection and dedusting of existing flue dust.Whole device is mounted on fire and cuts reasonable compact, small, the small investment of device space occupancy of machine superstructure Running cost is low.

2, it realizes and fire is cut by primary dust removing spray gun, two-stage dust removal spray head, 3-stage dust-removal ceramic honey comb and dedusting set The flue dust that machine generates carries out the dedusting of level Four, improves dust removing effects.

3, since two-stage dust removal spray head uses quincunx spray head, and the cant of the jet being arranged in mounting disc circumferential edge is set It sets, being dusted to the flue dust of rising for energy large area prevents flue dust from slipping away from gap.

4, by the way that drag chain roller is arranged in mobile framework, the drag chain for making fire cut machine is placed on roller, works as mobile framework When mobile, the rotation of roller rotates drag chain on roller, has not only solved the problems, such as drag chain placement, but also drag chain can be prevented excessive Abrasion.

Detailed description of the invention

Fig. 1 is usage state diagram of the invention;

Fig. 2 is the top view of Fig. 1;

Fig. 3 is the axonometric drawing of another angle of Fig. 1;

Fig. 4 is exhausting modular construction schematic diagram;

Fig. 5 is another angle axonometric drawing of Fig. 4;

Fig. 6 is Fig. 4 top view;

Fig. 7 is the main view of exhausting component;

Fig. 8 is the axonometric drawing of Fig. 7;

Fig. 9 is the axonometric drawing of another angle of Fig. 8;

Figure 10 is the main view of two-stage dust removal spray head;

Figure 11 is the axonometric drawing of Figure 10;

Figure 12 is the axonometric drawing of another angle of Figure 10;

Figure 13 is the main view of dedusting set;

Figure 14 is the axonometric drawing of Figure 13;

Figure 15 is the structural schematic diagram of supporting element.

In figure:

1 inspection platform, 2 cable truss, 3 primary dust removing spray guns, 4 exhausting components, 41 exhausting covers, 42 air outlets, 43 are hung Ear, 44 locating rods, 45 dees, 46 rolling screen door casees, 5 moving parts, 51 mobile frameworks, 52 drag chain rollers, 53 location holes, 54 rows Walk wheel, 55 rack gears, 56 lifting parts, 6 guide rails, 7 two-stage dust removal spray heads, 71 mounting discs, 72 fixed columns, 73 jet pipes one, 8 gears, 9 pumpings Air hose, 10 connecting tubes, 11 blowers, 12 smoke exhaust pipes, 13 maintenance doors, 14 electric rolling doors, 15 supporting elements, 151 fixed rings, 152 Strut, 16 dedusting sets, 161 mounting rings, 162 jet pipes two.

Specific embodiment

Of the invention is said with flue ceramic combination formula activity dust-extraction unit in detailed below by spraying referring to Figure of description It is bright.

As shown in Figure 1 to Figure 3, spraying and flue ceramic combination formula activity dust-extraction unit of the invention, which can be simultaneously The flue gas for cutting machine generation to more fire is dusted, including inspection platform 1 and cable truss 2, and fire cuts the corresponding left and right sides point of machine Not She You inspection platform 1, fire cut machine front end be equipped with cable truss 2, dust-extraction unit further include exhausting component 4, moving parts 5, One line dust removal spray gun 3, two-stage dust removal spray head 7,3-stage dust-removal ceramic honey comb, guide rail 6, transport mechanism, exhausting pipe fitting 9, smoke exhaust pipe 12, electric rolling door 14 and maintenance door 13, the inside of the inspection platform 1 are equipped with guide rail 6, the bottom both ends point of moving parts 5 Not Tong Guo transport mechanism be slidably connected with guide rail 6, moving parts 5 can be moved along guide rail, realize the cigarette that generates to different location Gas is dusted.The top of the moving parts 5 is equipped with exhausting component 4, and the air outlet 42 of the exhausting component 4 passes through exhaust column Part 9 is connected with blower 11, and the air outlet of the blower 11 is equipped with smoke exhaust pipe 12, and the end of the smoke exhaust pipe 12 is equipped with dedusting set 16;The side that fire cuts machine is equipped with primary dust removing spray gun 3, and the top of the moving parts 5 is equipped with final dusting spray head 7, the pumping 42 inner cavity of air outlet of wind part 4 is equipped with 3-stage dust-removal ceramic honey comb, and the dedusting set 16 of 12 end of smoke exhaust pipe is arranged in as most Whole level Four dedusting, using multistage dedusting, good dedusting effect.

As shown in Figure 4, Figure 5 and Figure 6, the moving parts 5 includes mobile framework 51, drag chain roller 52, location hole 53, row Wheel 54 and rack gear 55 are walked, correspondence is respectively equipped with multiple drag chain rollers 52, drag chain on the upper end two sides crossbeam of the mobile framework 51 Drag chain of the roller 52 for fire to cut machine rolls on.The upper end quadrangle of mobile framework is respectively equipped with location hole 53, is convenient for exhausting The installation of component.The bottom end of four supporting legs in bottom of the mobile framework is respectively equipped with traveling wheel 54, and the traveling wheel is band The traveling wheel on the edge of a wing, makes traveling wheel put together with guide rail card, and traveling wheel is slided along guide rail, two side bottoms of the mobile framework It is slidably connected by transmission mechanism and guide rail.

The transmission mechanism includes rack gear 55, gear 8 and motor, and the gear 8 is fixedly mounted on inspection platform 1, is moved It is respectively equipped with rack gear 55 between two adjacent supporting legs of dynamic 51 two sides of frame, the rack gear 55 is engaged with gear 8, the motor Control gear rotation.The linear movement of rack gear is realized in the rotation of gear, so that moving parts 5 be made to slide along guide rail.

The primary dust removing spray gun 3 is horizontal spray gun, and horizontal spray gun is mounted on the side that fire cuts machine, the spray head of horizontal spray gun Machine, which is cut, towards fire generates flue dust region.The difference that machine quantity is cut according to fire, cuts machine side in each fire and installs a water respectively Flat spray gun, as shown in Figure 1, the depositing dust processing that machine carries out flue dust is cut to three fire simultaneously, so pacifying in the side that three fire cut machine Three horizontal spray guns are filled, each horizontal spray gun is directed at a flue, cuts the flue dust generated when machine work to each fire and carries out one Grade dedusting.

As shown in Figure 10, Figure 11 and Figure 12, the two-stage dust removal spray head 7 includes mounting disc 71, fixed column 72 and jet pipe one 73, the fixed column 72 connecting with moving parts 5 is equipped at the center of the mounting disc 71, the circumference side of the mounting disc is uniform Equipped with multiple inclined jet pipes 1.Each jet pipe independently works, and continues to rise by the flue gas of primary dust removing, due to spray Pipe tilts down setting, can carry out final dusting to the flue gas of rising.

Slidable lifting 56 is additionally provided between the crossbeam of mobile framework 51 upper end two.The lifting part is a lifting Plate, lifting board ends are slidably connected with the sliding slot on the inside of mobile framework respectively, and the effect of lifting part is easy for hooker when maintenance Tool uses.

As shown in Figure 7, Figure 8 and Figure 9, the exhausting component 4 includes exhausting cover 41, air outlet 42, locating rod 44, drag chain Slot 45 and rolling screen door case 46, the exhausting cover 41 are inverted funnel shape, are equipped with air outlet 42, institute at the top center of exhausting cover It states and is equipped with strip ceramic honey comb (not shown) in air outlet, two sides of correspondence of the exhausting cover 41 are equipped with and drag chain The corresponding dee 45 of roller, fire cuts drag chain on machine and route is passed through out of dee, dust-extraction unit in moving process not The normal use of drag chain and route, drag chain cylinder support drag chain and route are influenced, since drag chain roller can be freely rotated, so Dust-extraction unit in the process of moving will not wear drag chain and route.The opposite ends of exhausting cover are respectively equipped with volume Curtain door case 46, the rolling screen door case is interior to be equipped with electric rolling door 14, by the opening and closing of remote control electric rolling door, is carrying out cigarette Dirt can prevent flue dust from dispersing from mobile framework side when collecting, when not in use pack up electric rolling door, be not take up space, also just In maintenance.The tetrapod of the exhausting cover is respectively equipped with locating rod.The locating rod is determined with mobile framework top quadrangle Position hole cooperates grafting, and exhausting component uses when installing with moving parts.The side of the exhausting cover 41 is equipped with sealing baffle, institute Sealing baffle is stated equipped at least one maintenance door 13, the quantity of maintenance door 13 can be arranged according to the size of mobile framework It is multiple.The other side that exhausting cover corresponds to sealing baffle is open state.The two sides of the roof air outlet of the exhausting cover point The lifting lug 43 of handling She You be convenient for.

The exhausting pipe fitting 9 includes exhaust column 9, connecting tube 10 and hose, and one end of the exhaust column by flange and is taken out The air outlet of wind part connects, and the other end is connect with connecting tube, and the connecting tube is connected by hose with blower 11, in connecting tube It is additionally provided with supporting element 15.The supporting element 15 is made of fixed ring 151 and support rod 152, and the upper end of the support rod is equipped with Fixed ring, the fixed ring are nested with and fix with connecting tube, and the lower end of support rod is fixed on inspection platform, play support connection The effect of pipe.

As shown in Figure 13, Figure 14 and Figure 15, dedusting set 16 is made of mounting ring 161 and multiple jet pipes 2 162, the peace It fills and is uniformly provided with multiple jet pipes 2 162 on the outer circle wall of ring, each jet pipe 2 162 works independently, the mounting ring 161 and row 12 end of smoke pipe is nested with.Each jet pipe respectively connects dedusting agent and is dusted work.

When work, the mobile framework 51 of moving parts 5 is mounted on fire and cuts on the guide rail 6 of machine region south and north flanks, makes two sides Rack gear 55 engaged respectively with the gear 8 being mounted on inspection platform 1, fire cuts the drag chain that machine drag chain is placed on the top of mobile framework 51 On roller 52.Then the air outlet 42 of exhaust column 9 and draught hood is passed through 41 4 jiaos of the positioning of exhausting cover by flanged joint Bar 44 is mounted in the location hole 53 of 51 top quadrangle of mobile framework, after installing exhausting cover, then 9 other end of exhaust column with Connecting tube 10 connects, and is nested with supporting element 15 in connecting tube, then connecting tube is finally attached with blower by hose.

As shown in Fig. 2, cutting machine region west side in fire, three groups of primary dust removing spray guns 3 are installed, three fire is respectively aligned to and cuts machine, Level-one depositing dust for horizontal spraying is handled, and four sets of two-stage dust removal spray heads 7 are installed on the open side crossbeam of mobile framework, are used for The processing of second level depositing dust is carried out to dust remaining after primary dust removing.By the remaining dust of final dusting, through exhaust column 9 by Blower is extracted out out of draught hood, and 3-stage dust-removal ceramic honey comb is installed at draught hood air outlet, is carried out to via dust herein 3-stage dust-removal, then residue dust is taken away through blower, carries out level Four by the jet pipe 2 162 of dedusting set 16 in 12 exit of smoke exhaust pipe Dedusting subsequently enters slag bath, is washed away by washing slag water.Entire collection and dust removal process can pass through controller and control transmission mechanism fire The dust of machine generation is cut by level Four dust removal process, good dedusting effect.

Fire is cut the flue dust generated when machine work by the exhausting cover of inverted funnel formula and received by dust-extraction unit of the invention Collection finally enters slag bath and is washed away by washing slag water, dust removing effects are strong, realize flue dust by multistage dust removal process while collection Collection and dedusting function.Whole device is mounted on fire and cuts reasonable compact, small, the small investment operation of device space occupancy of machine superstructure Expense is low.

The above, only explain through diagrams some principles of the invention, and this specification is not intended to limit to the present invention In the shown specific structure and the scope of application, therefore all corresponding modifications that may be utilized and equivalent, Belong to the applied the scope of the patents of the present invention.

In addition to the technical characteristic described in the specification, remaining technical characteristic is technology known to those skilled in the art.

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