Rack-and-pinion ejector sleeve machine

文档序号:1769132 发布日期:2019-12-03 浏览:8次 中文

阅读说明:本技术 齿条式推管机 (Rack-and-pinion ejector sleeve machine ) 是由 王瑞 魏秦文 阳小燕 肖鑫源 王圣林 张士明 尹永清 尹永奇 祖宝华 魏昌祥 郭 于 2019-09-06 设计创作,主要内容包括:本发明公开一种齿条式推管机,包括基座,该基座上设有推进机构,该推进机构连接有抱管器;所述推进机构包括推进座、齿条,其中齿条设置在所述基座上,在所述推进座上安装有驱动轴,该驱动轴由动力源驱动旋转,该驱动轴上安装有推进齿轮,该推进齿轮与所述齿条相互啮合;所述抱管器设置在所述推进座上。采用本发明的显著效果是,制造难度和制造成本都较低,设备体积更小,能适应大小各种管径的推管,稳定性更好。(The present invention discloses a kind of rack-and-pinion ejector sleeve machine, including pedestal, which is equipped with propulsive mechanism, which is connected with holding tube device;The propulsive mechanism includes advance seat, rack gear, and middle rack is arranged on the pedestal, is equipped with drive shaft on the advance seat, which is rotated by power source drive, and propulsion gear is equipped in the drive shaft, and the propulsion gear and the rack gear are intermeshed;The holding tube device is arranged on the advance seat.It is that manufacture difficulty and manufacturing cost are all lower, and equipment volume is smaller, adapt to the ejector sleeve of the various calibers of size, and stability is more preferable using remarkable result of the invention.)

1. a kind of rack-and-pinion ejector sleeve machine, is characterized in that: including pedestal (1), which is equipped with propulsive mechanism (2), the propulsion Mechanism (2) is connected with holding tube device (3);

The propulsive mechanism (2) includes advance seat (21), rack gear (22), and middle rack (22) is arranged on the pedestal (1), In Drive shaft is installed on the advance seat (21), which is driven by hydraulic motor (24) rotates, and is equipped in the drive shaft It promotes gear (23), the propulsion gear (23) and the rack gear (22) are intermeshed;

The holding tube device (3) is arranged on the advance seat (21).

2. rack-and-pinion ejector sleeve machine according to claim 1, is characterized in that: the holding tube device (3) includes two and is arranged side by side Holding tube seat (31), two holding tube seats (31) along the rack gear (22) length direction arrange, one of them described holding tube Seat (31) is fixed holding tube seat (31a), another described holding tube seat (31) is movable holding tube socket (31b);

The fixed holding tube seat (31a) is fixed on the advance seat (21), is fixed with tube socket on the movable holding tube socket (31b) Shaft (32) is equipped with axis hole on the advance seat (21), and conical bearing is equipped in the axis hole, and the tube socket shaft (32) is logical Conical bearing is crossed to be mounted on the advance seat (21).

3. rack-and-pinion ejector sleeve machine according to claim 1, is characterized in that: the holding tube seat (31) includes the holding tube bottom of strip Plate (311), the holding tube bottom plate (311) are located above the advance seat (21), also vertical above the holding tube bottom plate (311) to be equipped with two A holding tube column (312), two holding tube column (312) faces settings, the lower end of two holding tube columns (312) respectively with it is corresponding The holding tube bottom plate (311) be fixedly connected, the holding tube bottom plate (311) and corresponding two holding tube columns (312) surround " u "-shaped lumen is formed, is respectively equipped with clamping component on the holding tube column (312);

The tube socket shaft (32), the tube socket are vertically equipped on the holding tube bottom plate (311) of the movable holding tube socket (31b) The upper end of shaft (32) is fixedly connected with the lower surface of the corresponding holding tube bottom plate (311), under the tube socket shaft (32) Portion is mounted on the conical bearing.

4. rack-and-pinion ejector sleeve machine according to claim 1, is characterized in that: the clamping component includes compression hydraulic cylinder (33) It is located on the outside of the holding tube column (312) with the cylinder barrel of clamping slips (34), the compression hydraulic cylinder (33), the compression hydraulic cylinder (33) cylinder barrel is fixed on the corresponding holding tube column (312), and the piston rod of the compression hydraulic cylinder (33) is along the holding tube The length direction of bottom plate (311) stretches out, and inwardly activity passes through the holding tube column to the piston rod of the compression hydraulic cylinder (33) (312), the clamping slips (34) is equipped in the inserting end of the piston rod of the compression hydraulic cylinder (33).

5. rack-and-pinion ejector sleeve machine according to claim 1, is characterized in that: vertically being set in the inner wall of the holding tube column (312) There is slip groove, clamping slips (34) activity is embedded in the corresponding slip groove.

6. rack-and-pinion ejector sleeve machine according to claim 1, is characterized in that: being equipped on the same holding tube column (312) Two compression hydraulic cylinders (33), the inserting end of the piston rod of two compression hydraulic cylinders (33) are connected with the same synchronization Plate (35), the synchronous plate (35) are equipped with connecting screw (36), the length of the connecting screw (36) and the holding tube bottom plate (311) Direction is parallel, and the outer end of the connecting screw (36) is connect with the synchronous plate (35), corresponds to institute on the clamping slips (34) It states connecting screw (36) and is equipped with docking perforation, the inner end of the connecting screw (36) passes through docking perforation and is arranged with locking screw Mother corresponds to the locking nut on the clamping slips (34) and wears equipped with resigning counterbore, the resigning counterbore and the docking Hole connection, the locking nut are fallen in the resigning counterbore.

7. rack-and-pinion ejector sleeve machine according to claim 1, is characterized in that: the clamping slips (34) includes slip spider, should Slip spider is equipped with cylindrical arc and clamps face, and the slip spider is located in the slip groove, and the arc clamps face backwards Synchronous plate (35) setting.

8. rack-and-pinion ejector sleeve machine according to claim 1, is characterized in that: the holding tube seat (31) further includes anticreep stabiliser bar (313), which is located above the corresponding holding tube bottom plate (311), and the two of the anticreep stabiliser bar (313) End is connected with the upper end of the corresponding two holding tube columns (312) respectively;

It is respectively equipped with support (37) in the upper end of two holding tube columns (312), the support (37) includes two face settings Trunnion, be respectively equipped with the first pin hole on two trunnions, be respectively equipped at the both ends of the anticreep stabiliser bar (313) Second pin hole, the both ends of the anticreep stabiliser bar (313) are connected with the corresponding support (37) respectively;

The end of the anticreep stabiliser bar (313) is fallen between corresponding two trunnions, first pin hole and described Second pin hole face is inserted with the same stabilization in relatively corresponding first pin hole and second pin hole and inserts Pin.

Technical field

The present invention relates to pipeline-laying installations, and in particular to a kind of ejector sleeve machine.

Background technique

Pipeline transportation is one of modern three big means of transportation, since its is high-efficient, at low cost, takes up an area less, not vulnerable to environment The advantages such as influence, in energy supply, petrochemical industry and resident living system using more and more extensive, be the life of modern city Order line.Horizontal directional drilling technology is that current pipeline both at home and abroad is laid with most commonly used technology, still, is returned in directional drilling crossing During dragging, the influence of the factors such as specified pulling force that can bear due to the complexity and drilling rod of geology, however it remains many limits System, heavy caliber, long range, complicated geological river Horizontal directional through-passing in, the problems such as stifled bit freezing, drilling rod are disconnected de- easily occurs. For the above status, Germany's sea Rake combination micro-tunneling construction proposes direct paving with the characteristics of two technologies of horizontal directional drill Tube method, direct laying-out tube process are pipe laying methods more advanced at present, are a kind of novel no-dig technique pipeline construction technology, tool Have that construction area is few, speed is fast, can retract.Prefabricated pipeline can be laid in single continuous pipeline by direct laying-out tube process With the help of thrust device " ejector sleeve machine ", into ground handling.

However, the above ejector sleeve machine directly carries out ejector sleeve using the hydraulic cylinder of long stroke, high thrust, such hydraulic cylinder has Biggish manufacture difficulty and higher manufacturing cost, and deficiency is still remained during directional drilling crossing, such as ejector sleeve machine is set It is standby it is larger cause construction site is larger, ground excavates deeper welding and cost of equipment is higher, pipe diameter it is limited (for compared with Major diameter need to be equipped with biggish mating rock tunnel(ling) machine to cause high cost) the problems such as;And lesser ejector sleeve machine faces The problems such as crossing length is limited, thrust is insufficient, piping laying cannot be too deep;The especially very big journey of discontinuity of pipeline laying Work progress is affected on degree so that ejector sleeve machine needs biggish startup power when originating, stopping, restarting, and then be easy because The problems such as track bending or junk, causes pipeline to meet card.

Summary of the invention

In order to solve the above technical problems, the present invention provides a kind of rack-and-pinion ejector sleeve machine.

Technical solution is as follows:

A kind of rack-and-pinion ejector sleeve machine, key are: including pedestal, which is equipped with propulsive mechanism, which connects It is connected to holding tube device;

The propulsive mechanism includes advance seat, rack gear, and middle rack is arranged on the pedestal, pacifies on the advance seat Equipped with drive shaft, which is rotated by power source drive, and propulsion gear is equipped in the drive shaft, the propulsion gear with it is described Rack gear intermeshing;

The holding tube device is arranged on the advance seat.

Using above technical scheme, relative to hydraulic cylinder straight line ejector sleeve, advance seat is promoted by rack pinion, first may be used Greatly to reduce the volume of promotion part;Secondly, biggish startup power can be provided on startup as power using hydraulic motor.

The holding tube device includes two holding tube seats arranged side by side, length direction of two holding tube seats along the rack gear Arrangement, one of them described holding tube seat are fixed holding tube seat, another described holding tube seat is movable holding tube socket;

The fixed holding tube seat is fixed on the advance seat, tube socket shaft is fixed on the movable holding tube socket, in institute It states advance seat and is equipped with axis hole, conical bearing is installed in the axis hole, the tube socket shaft is mounted on described by conical bearing On advance seat.

Using above technical scheme, fixed holding tube seat and movable holding tube socket clamp pipeline simultaneously and carry out ejector sleeve operation, pipeline Can deflect during ejector sleeve, and movable holding tube socket can be servo-actuated with pipeline, avoid stress concentrate and caused by Pipeline damage.

The holding tube seat includes the holding tube bottom plate of strip, which is located above the advance seat, the holding tube bottom plate Top is also vertically set there are two holding tube column, two holding tube column faces settings, the lower end of two holding tube columns respectively with it is right The holding tube bottom plate answered is fixedly connected, and the holding tube bottom plate and corresponding two holding tube columns surround to form " u "-shaped lumen, Clamping component is respectively equipped on the holding tube column;

The tube socket shaft, the upper end of the tube socket shaft are vertically equipped on the holding tube bottom plate of the movable holding tube socket It is fixedly connected with the lower surface of the corresponding holding tube bottom plate, the lower part of the tube socket shaft is mounted on the conical bearing.

Using above technical scheme, using above technical scheme, movable holding tube socket can be with pipeline left-right rotation.

The clamping component includes compression hydraulic cylinder and clamps slips, and the cylinder barrel of the compression hydraulic cylinder is located at the holding tube On the outside of column, the cylinder barrel of the compression hydraulic cylinder is fixed on the corresponding holding tube column, the piston rod edge of the compression hydraulic cylinder The length direction of the holding tube bottom plate stretches out, and inwardly activity passes through the holding tube column to the piston rod of the compression hydraulic cylinder, in institute The inserting end for stating the piston rod of compression hydraulic cylinder is equipped with the clamping slips.

It is vertically equipped with slip groove in the inner wall of the holding tube column, the clamping slips activity is embedded in the corresponding slips In slot.

The compression hydraulic cylinder there are two being set on the same holding tube column, the piston rod of two compression hydraulic cylinders Inserting end be connected with the same synchronous plate, which is equipped with connecting screw, the connecting screw and the holding tube bottom plate Length direction is parallel, and the outer end of the connecting screw is connect with the synchronous plate, corresponds to the connection spiral shell on the clamping slips Bar is equipped with docking perforation, and the inner end of the connecting screw passes through docking perforation and is arranged with locking nut, blocks in the clamping The corresponding locking nut is equipped with resigning counterbore on watt, and the resigning counterbore is connected to docking perforation, the locking nut It falls in the resigning counterbore.

Above technical scheme is conveniently replaceable the slips of different size.

The clamping slips includes slip spider, which is equipped with cylindrical arc and clamps face, the slips seat In in the slip groove, the arc clamps face and is arranged backwards to the synchronous plate.

The holding tube seat further includes anticreep stabiliser bar, which is located above the corresponding holding tube bottom plate, should The both ends of anticreep stabiliser bar are connected with the upper end of the corresponding two holding tube columns respectively;

It is respectively equipped with support in the upper end of two holding tube columns, the support includes the trunnion of two faces setting, In It is respectively equipped with the first pin hole on two trunnions, is respectively equipped with the second pin hole, institute at the both ends of the anticreep stabiliser bar The both ends for stating anticreep stabiliser bar are connected with the corresponding support respectively;

The end of the anticreep stabiliser bar is fallen between corresponding two trunnions, first pin hole and described Two pin hole faces are inserted with the same stabilization in relatively corresponding first pin hole and second pin hole and insert Pin.

Using above scheme, anticreep stabiliser bar, holding tube bottom plate and two holding tube columns surround closed frame like structure, to mention The stability of high holding tube column;And upper opening escape of the pipeline from " u "-shaped lumen can be prevented.

The utility model has the advantages that manufacture difficulty and manufacturing cost are all lower, and equipment volume is more using rack-and-pinion ejector sleeve machine of the invention It is small, the ejector sleeve of the various calibers of size is adapted to, stability is more preferable.

Detailed description of the invention

Fig. 1 is schematic perspective view of the invention;

Fig. 2 is the portion the i enlarged drawing of Fig. 1;

Fig. 3 is planar structure schematic diagram of the invention;

Fig. 4 is the right view of Fig. 1;

Fig. 5 is the A-A cross-sectional view of Fig. 3;

Fig. 6 is the B-B cross-sectional view of Fig. 3;

When Fig. 7 a is ejector sleeve operation, status diagram when pipeline g is not deviated;

When Fig. 7 b is ejector sleeve operation, status diagram when pipeline g is deviated to the right;

When Fig. 7 c is ejector sleeve operation, status diagram when pipeline g is deviated to the left.

Specific embodiment

Below with reference to embodiment and attached drawing, the invention will be further described.

As shown in Fig. 1,2,3,4,5,6, a kind of rack-and-pinion ejector sleeve machine, including pedestal 1, the pedestal 1 are equipped with propulsive mechanism 2, which is connected with holding tube device 3;

Specifically, the propulsive mechanism 2 includes advance seat 21, rack gear 22, the pedestal 1 is in horizontally disposed strip, The rack gear 22 is provided along its length on the pedestal 1, the advance seat 21 is located at 1 top of pedestal, described Drive shaft is vertically installed on advance seat 21, which is mounted on the advance seat 21 by bearing, the drive shaft The output axis connection of upper end and hydraulic motor 24, the shell of the hydraulic motor 24 are mounted on the upper surface of the advance seat 21, The lower end of the drive shaft, which is pierced by the advance seat 21 and is equipped with, promotes gear 23, which nibbles with the rack gear 22 It closes;The output shaft of the hydraulic motor 24, which drives, promotes gear 23 to rotate, thus moving advance seat 21 along rack gear 22, in order to Stability is improved, is additionally provided with rolling groove on the pedestal 1, which extends along the length direction of the pedestal 1, the rolling Slot is parallel with the rack gear 22, is equipped on the advance seat 21 and stablizes roller bearing 41, one end of the stable roller bearing 41 and advance seat 21 is fixed, and the other end is equipped with idler wheel 42, which is located in the rolling groove, length direction of the idler wheel 42 along rolling groove It rolls.

The holding tube device 3 is arranged on the advance seat 21, and the holding tube device 3 includes two holding tube seats arranged side by side 31, two holding tube seats 31 are arranged along the length direction of the rack gear 22, as a kind of specific form of implementation, the holding tube Seat 31 includes the holding tube bottom plate 311 of strip, and the holding tube bottom plate 311 is horizontally disposed, and the holding tube bottom plate 311 and the pedestal 1 are mutually Vertically, which is located at 21 top of the advance seat, also vertically sets that there are two holding tube columns above the holding tube bottom plate 311 312, two 312 faces of holding tube column settings, the lower end of two holding tube columns 312 respectively with the corresponding holding tube bottom plate 311 are fixedly connected, and the holding tube bottom plate 311 and corresponding two holding tube columns 312 surround to form " u "-shaped lumen, described Clamping component is respectively equipped on holding tube column 312;

The holding tube seat 31 further includes anticreep stabiliser bar 313, which is located at the corresponding holding tube bottom plate 311 tops, the both ends of the anticreep stabiliser bar 313 are connected with the upper end of the corresponding two holding tube columns 312 respectively;In two institutes The upper end for stating holding tube column 312 is respectively equipped with support 37, and the support 37 includes the trunnion of two faces setting, in two branch It is respectively equipped with the first pin hole on ear, is respectively equipped with the second pin hole at the both ends of the anticreep stabiliser bar 313, the anticreep is steady The both ends of fixed pole 313 are connected with the corresponding support 37 respectively;

The end of the anticreep stabiliser bar 313 is fallen between corresponding two trunnions, first pin hole and institute The second pin hole face is stated, is inserted with the same stabilization in relatively corresponding first pin hole and second pin hole Bolt.

Further, the clamping component includes compression hydraulic cylinder 33 and clamping slips 34, the compression hydraulic cylinder 33 Cylinder barrel be located at 312 outside of the holding tube column, the cylinder barrel of the compression hydraulic cylinder 33 is fixed on the corresponding holding tube column 312 On, the piston rod of the compression hydraulic cylinder 33 is stretched out along the length direction of the holding tube bottom plate 311, the compression hydraulic cylinder 33 Inwardly activity passes through the holding tube column 312 to piston rod, is equipped with the folder in the inserting end of the piston rod of the compression hydraulic cylinder 33 Tight slips 34, is vertically equipped with slip groove in the inner wall of the holding tube column 312,34 activity of clamping slips is embedded in corresponding institute It states in slip groove.

There are two the compression hydraulic cylinders 33 for distribution along the vertical direction on the same holding tube column 312, described in two The inserting end of the piston rod of compression hydraulic cylinder 33 is connected with the same synchronous plate 35, which is located in the slip groove, The synchronous plate 35 is equipped with connecting screw 36, and the connecting screw 36 is parallel with the length direction of the holding tube bottom plate 311, the connection The outer end of screw rod 36 is connect with the synchronous plate 35, and the connecting screw 36 is corresponded on the clamping slips 34 and is worn equipped with docking Hole, the inner end of the connecting screw 36 passes through docking perforation and is arranged with locking nut, corresponding on the clamping slips 34 The locking nut is equipped with resigning counterbore, and the resigning counterbore is connected to docking perforation, and the locking nut falls in described In resigning counterbore;The clamping slips 34 includes slip spider, which is equipped with cylindrical arc and clamps face, the slips Seat is located in the slip groove, and the arc clamps face and is arranged backwards to the synchronous plate 35.

In two holding tube seats 31, one is fixed holding tube seat 31a, another is movable holding tube socket 31b;

The holding tube bottom plate 311 of the fixed holding tube seat 31a is fixed on the advance seat 21, the movable holding tube socket On the holding tube bottom plate 311 of 31b vertically be equipped with the tube socket shaft 32, the upper end of the tube socket shaft 32 with corresponding described armful The lower surface of tube bottom plate 311 is fixedly connected, and the tube socket shaft 32 is corresponded on the advance seat 21 equipped with axis hole, the tube socket The lower part of shaft 32 is protruded into the axis hole, is equipped with conical bearing between the tube socket shaft 32 and axis hole.

When Fig. 7 a, 7b and 7c illustrate ejector sleeve operation, the different conditions of pipeline g, wherein arrow direction is ejector sleeve side To.At the beginning of operation, the state of pipeline g is as shown in Figure 7a, and fixed holding tube seat 31a and movable holding tube socket 31b is left to the clamping of pipeline g Right balance;And after starting ejector sleeve, by external force, pipeline g may be deviated to the right or to the left relative to direction of advance, respectively such as Shown in Fig. 7 b and 7c, movable holding tube socket 31b at this moment adapts to the offset of pipeline g and rotates, and eliminates fixed holding tube seat 31a and work The stress of the pipeline g between dynamic holding tube seat 31b, it is damaged to avoid pipeline g, and after completing first time ejector sleeve, it unclamps and fixes Holding tube seat 31a and movable holding tube socket 31b both makes to return to ejector sleeve initial position, carries out the by clamping pipeline g shown in Fig. 7 a again Secondary ejector sleeve.

Finally, it should be noted that foregoing description is only the preferred embodiment of the present invention, the ordinary skill people of this field Member under the inspiration of the present invention, without prejudice to the purpose of the present invention and the claims, can make multiple similar tables Show, such transformation is fallen within the scope of protection of the present invention.

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