阅读说明：本技术 接水盘的加工方法、接水盘及空调器 (Processing method of water pan, water pan and air conditioner ) 是由 黄洪乐 王朴忠 王明俊 丁科 叶润泽 于 2019-08-28 设计创作，主要内容包括：本发明公开了一种接水盘的加工方法、接水盘及空调器,接水盘的加工方法包括步骤：制作边框梁；将所述边框梁通过紧固件连接成边框；所述边框梁的连接处进行密封处理；将所述边框置于接水面板上,并与所述接水面板的四周焊接形成接水盘。本发明提出的接水盘的加工方法,接水盘在焊接时不易变形,可靠性较好,接水盘在使用时,可以作为需收集水的机组的底座来使用,空间利用率较高,使用方便。(the invention discloses a processing method of a water pan, the water pan and an air conditioner, wherein the processing method of the water pan comprises the following steps: manufacturing a frame beam; connecting the frame beams into a frame through fasteners; sealing the joint of the frame beam; and placing the frame on the water receiving panel, and welding the frame and the periphery of the water receiving panel to form a water receiving tray. According to the processing method of the water pan, the water pan is not easy to deform during welding, the reliability is good, the water pan can be used as a base of a unit needing water collection when in use, the space utilization rate is high, and the use is convenient.)

1. A processing method of a water pan is characterized by comprising the following steps:

Manufacturing a frame beam;

Connecting the frame beams into a frame through fasteners;

sealing the joint of the frame beam;

and placing the frame on the water receiving panel, and welding the frame and the periphery of the water receiving panel to form a water receiving tray.

2. the processing method of the water pan according to claim 1, wherein the step of manufacturing the frame beam specifically comprises the steps of:

cutting off a square from four corners of a square metal plate;

Bending the long edge of the square metal plate at a right angle twice, and bending the short edge at a right angle once;

And welding the seam between the bent long edge and the bent short edge.

3. the method for processing the water pan according to claim 1, further comprising the steps of:

Opening a hole on the water receiving panel;

And the opening is fixedly connected with a water receiving box with a water outlet, so that the water receiving box protrudes out of the water receiving panel towards the direction far away from the lower surface of the water receiving panel.

4. The method of manufacturing a drip tray according to claim 1, wherein said joining of the frame beams by means of the fastening means to form the frame is carried out by arranging two frame beams parallel to each other in a first direction and joining two other frame beams parallel to each other by means of the fastening means in a second direction perpendicular to the first direction within the ends of the two frame beams parallel to each other.

5. The processing method of the water pan according to claim 4, further comprising the steps of: the end parts of the two frame beams parallel to each other in the first direction are connected through the outer frame beam along the second direction, and a gap is formed between the outer frame beam and the adjacent frame beam in the second direction.

6. the processing method of the water pan according to claim 4, further comprising the steps of: two frame beams arranged in the first direction are connected by a reinforcing beam in the frame beam in the second direction.

7. The method of claim 6, wherein the reinforcing beam comprises a reinforcing beam located on the upper and/or lower surface of the water-receiving panel, and a gap is provided between the reinforcing beam located on the upper surface of the water-receiving panel and the upper surface of the water-receiving panel.

8. The method for processing the water pan according to claim 6, further comprising the steps of:

And bayonet clamping with the unit is arranged on one side of the reinforcing beam and the frame beam, which is connected with the unit needing to collect water.

9. the method for processing the water pan as claimed in claim 3, wherein the water outlet comprises a water pipe connected with the water pan and a flange arranged at the end part of the water pipe, a plurality of mounting holes are arranged on the flange, and nuts are welded on the mounting holes.

10. A water-receiving tray, characterized in that, the water-receiving tray is manufactured by the processing method of the water-receiving tray as claimed in any one of claims 1 to 9.

11. An air conditioner, includes the unit that needs the collection water, its characterized in that: the unit is secured to a drip tray according to claim 10.

12. the air conditioner of claim 11, wherein the unit comprises an air-cooled screw, a rooftop unit, or an air-cooled unit.

Technical Field

The invention relates to the technical field of air conditioners, in particular to a processing method of a water pan, the water pan and an air conditioner.

Background

At present, the water pan of large units such as large central air-conditioning evaporation cooling units is generally large in appearance, a thin-wall metal plate is bent into a box shape through numerical control bending, a rectangular pentahedron is formed and then welded, and due to the fact that the metal plate is thin, the length of a welding seam is long and the like, the metal plate is easy to deform after being welded and cooled, the deformation is large, the appearance is irregular, the appearance is not attractive, the reliability is poor, and the frame assembly of subsequent units can be influenced.

In addition, current water collector, the function is single, when using, need with evaporate the unit bottom frame complicacy connection that the cold unit etc. collected water, space utilization is not high, uses inconvenience inadequately.

Disclosure of Invention

The invention provides a processing method of a water pan, the water pan and an air conditioner, and aims to solve the problems that the water pan in the prior art is easy to deform during welding, and the space utilization rate is low and the use is inconvenient when the water pan is connected with a water collection unit.

in order to achieve the purpose, the technical scheme of the invention is as follows:

A processing method of a water pan is characterized by comprising the following steps:

manufacturing a frame beam;

Connecting the frame beams into a frame through fasteners;

Sealing the joint of the frame beam;

And placing the frame on the water receiving panel, and welding the frame and the periphery of the water receiving panel to form a water receiving tray.

the frame beam manufacturing method specifically comprises the following steps:

cutting off a square from four corners of a square metal plate;

Bending the long edge of the square metal plate at a right angle twice, and bending the short edge at a right angle once;

and welding the seam between the bent long edge and the bent short edge.

further comprising the steps of:

Opening a hole on the water receiving panel;

And the opening is fixedly connected with a water receiving box with a water outlet, so that the water receiving box protrudes out of the water receiving panel towards the direction far away from the lower surface of the water receiving panel.

the frame beams are connected into the frame through the fasteners, specifically, two parallel frame beams are arranged along a first direction, and the other two parallel frame beams are connected through the fasteners in a second direction perpendicular to the first direction within the end parts of the two parallel frame beams.

Further comprising the steps of: the end parts of the two frame beams parallel to each other in the first direction are connected through the outer frame beam along the second direction, and a gap is formed between the outer frame beam and the adjacent frame beam in the second direction.

Further comprising the steps of: two frame beams arranged in the first direction are connected by a reinforcing beam in the frame beam in the second direction.

the stiffening beam comprises a stiffening beam positioned on the upper surface and/or the lower surface of the water receiving panel, and a gap is formed between the stiffening beam positioned on the upper surface of the water receiving panel and the upper surface of the water receiving panel.

Further comprising the steps of:

and bayonet clamping with the unit is arranged on one side of the reinforcing beam and the frame beam, which is connected with the unit needing to collect water.

The outlet is in including connecting the water pipe of water receiving box and setting the flange of water pipe tip, be equipped with a plurality of mounting hole on the flange, the welding has the nut on the mounting hole.

In addition, the invention also provides a water pan which is manufactured by adopting the processing method of the water pan.

Moreover, the invention also provides an air conditioner which comprises a unit needing to collect water, wherein the unit is fixed on the water receiving tray.

The unit comprises an air-cooled screw, a roof machine or an air-cooled unit.

compared with the prior art, the invention has the following beneficial effects:

The processing method of the water pan provided by the invention has the advantages that the water pan is not easy to deform during welding, the reliability is good, the water pan can be used as a base of a unit needing to collect water during use, the space utilization rate is high, and the use is convenient.

Drawings

fig. 1 is a front view of the present invention.

Fig. 2 is a sectional view a-a of fig. 1.

Fig. 3 is a perspective view of the present invention.

Fig. 4 is an exploded view of the present invention.

Detailed Description

In order to make the technical problems to be solved, the technical solutions to be adopted, and the technical effects to be achieved easily understandable, the present invention is described in detail below with reference to the accompanying drawings and examples. It should be understood that the following specific examples are only for illustrating the present invention and are not to be construed as limiting the present invention.

It should be noted that, for the convenience of description, only a part of the structure related to the present invention is shown in the drawings, not the whole structure.

In the embodiment shown in fig. 1 and 2, the invention provides a processing method of a water pan, which comprises the following steps:

manufacturing frame beams (3, 9);

Connecting the frame beams into a frame through fasteners;

Sealing the joint of the frame beam;

and placing the frame on the water receiving panel 2, and welding the frame and the periphery of the water receiving panel 2 to form a water receiving tray.

the frame beam manufacturing method specifically comprises the following steps:

Cutting off a square from four corners of a square metal plate;

Bending the long edge of the square metal plate at a right angle twice, and bending the short edge at a right angle once;

and welding the seam between the bent long edge and the bent short edge.

specifically, the frame beam comprises a transverse beam 3 arranged transversely and a longitudinal beam 9 arranged longitudinally, and the transverse beam 3 and the longitudinal beam 9 are perpendicular to each other.

As shown in fig. 3 and 4, the water receiving panel 2 may be provided with an upward bent edge 21, and the welding effect with the frame through the bent edge 21 is good and is not easy to deform.

As shown in fig. 2 and 3, the method further comprises the following steps: the water receiving panel 2 is provided with a hole 22;

A water receiving box 7 with a water outlet 71 is fixedly connected to the opening hole 22, so that the water receiving box 7 protrudes out of the water receiving panel 2 towards the direction away from the lower surface of the water receiving panel 2.

the frame beams are connected into a frame through fasteners, specifically, two parallel cross beams 3 are arranged along a transverse first direction, and the other two parallel longitudinal beams 9 are connected within the end parts of the two parallel cross beams 3 along a second direction perpendicular to the cross beams 3 through fasteners.

Further comprising the steps of: the ends of two transverse beams 3 parallel to each other in the first direction are connected by an outer frame beam 10 along the second direction, and a gap is provided between the outer frame beam 10 and the adjacent longitudinal beam 9 in the second direction. The gap may be used for threading or threading, etc.

Further comprising the steps of: two cross members arranged in the first direction are connected in the frame rail 10 in the second direction by a reinforcing beam.

The stiffening beam comprises stiffening beams (1, 8) positioned on the upper surface and/or the lower surface of the water receiving panel (2), and a gap is formed between the stiffening beam (1) positioned on the upper surface of the water receiving panel (2) and the upper surface of the water receiving panel (2). The water convenient for collection circulates on the water receiving panel 2.

The method also comprises the following steps: bayonets (11, 12) clamped with the unit are arranged on one side of the reinforcing beams (1, 8) and the frame beams (3, 9) connected with the unit needing to collect water.

The water outlet 71 comprises a water pipe 5 connected with the water receiving box 7 and a flange 6 arranged at the end part of the water pipe 5, a plurality of mounting holes are formed in the flange 6, and nuts 4 are welded on the mounting holes. The bolt can pass through the mounting hole and be in threaded connection with the nut, so that the flange 6 can be conveniently connected with external equipment.

In addition, the invention also provides a water pan which is manufactured by adopting the processing method of the water pan.

Moreover, the invention also provides an air conditioner which comprises a unit needing to collect water, wherein the unit is fixed on the water receiving tray.

the unit comprises an air-cooled screw, a roof machine or an air-cooled unit.

the above embodiments and drawings are only for illustrating the technical solutions of the present invention and do not limit the present invention. It should be noted that, a person skilled in the art may modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for part or all of the technical features, and such modifications or substitutions are included in the scope of the claims of the present invention.