Mining roller cage shoe fatigue pressure test bed

文档序号:1782095 发布日期:2019-12-06 浏览:15次 中文

阅读说明:本技术 一种矿用滚轮罐耳疲劳压力试验台 (Mining roller cage shoe fatigue pressure test bed ) 是由 王龙 于 2019-10-08 设计创作,主要内容包括:本发明公开了一种矿用滚轮罐耳疲劳压力试验台,它包括基础底板其上部左侧固定有第一箱体且其上固定有固定座,所述固定座上设有伸展臂其上设有转轮,所述转轮通过设置在第一箱体内固定有电机带动旋转,所述基础底板的上部右侧设有可通过升降装置升降的第二箱体且其上设有若干横向工字形滑槽,所述滑槽内通过螺栓固定有矿用滚轮罐耳,在所述滑槽内且在所述安装基座的右侧设有带有顶压触头的顶压座,所述第二箱体的右侧侧壁上设有电动顶杆基座,所述电动顶杆基座上设有与所述顶压触头相接触的电动顶杆,所述滚轮的外侧边缘与所述转轮的外侧边缘相接触;采用上述结构,通过实验可以检测各批次矿用滚轮罐耳的质量和使用寿命。(The invention discloses a mining roller cage shoe fatigue pressure test bed which comprises a foundation bottom plate, wherein a first box body is fixed on the left side of the upper part of the foundation bottom plate, a fixed seat is fixed on the first box body, an extension arm is arranged on the fixed seat, a rotating wheel is arranged on the extension arm, the rotating wheel is arranged in the first box body and is driven by a motor to rotate, a second box body capable of being lifted through a lifting device is arranged on the right side of the upper part of the foundation bottom plate, a plurality of transverse I-shaped sliding grooves are formed in the second box body, a mining roller cage shoe is fixed in each sliding groove through a bolt, a jacking seat with a jacking contact is arranged in each sliding groove and on the right side of an installation base, an electric jacking rod base is arranged on the side wall of the right side of the second box body, an electric jacking rod contacted with the jacking; by adopting the structure, the quality and the service life of each batch of mining roller cage shoe can be detected through experiments.)

1. The utility model provides a mining gyro wheel cage shoe fatigue pressure test platform, it includes foundation slab (1), its characterized in that: the mining trolley is characterized in that a first box body (2) with a first workbench (21) is fixed on the left side of the upper portion of the foundation slab (1), a fixing seat (4) is fixed on the upper surface of the first workbench (21) of the box body, an inverted L-shaped extending arm (5) is integrally arranged on the fixing seat (4), a rotating wheel (6) with a counter is arranged at the inverted L-shaped free end of the extending arm (5), a motor (7) is fixed in the first box body (2) on the upper portion of the foundation slab (1), the motor (7) drives the rotating wheel (6) to rotate through a belt, a second box body (3) with a second workbench (18) and capable of being lifted through a lifting device (17) is arranged on the right side of the upper portion of the foundation slab (1), a plurality of transverse I-shaped sliding grooves 20 are formed in the upper surface of the second workbench (18) of the second box body (3), and mining trolley ears (13) are fixed in the sliding grooves (20) through bolts, the mining roller cage shoe (13) comprises a mounting base (8), rollers (11) arranged on a mounting shaft on the upper portion of the mounting base (8), swing arms (10) arranged on two sides of the mounting shaft, and a hydraulic buffer (9) arranged between the other end of the swing arm (10) and the mounting base (8) through a hinge shaft, wherein a jacking seat (12) with a jacking contact (14) is arranged in the chute (20) and on the right side of the mounting base (8), an electric jacking rod base (15) is arranged on the right side wall of a second workbench (18) of the second box body (3), an electric jacking rod (16) contacted with the jacking contact (14) is arranged on the electric jacking rod base (15), the outer side edge of the roller (11) is contacted with the outer edge of the rotating wheel (6), the upper portions of the first workbench (21) and the second workbench (18) are arranged on the outer side wall of the roller (11) contacted with the rotating wheel (6) The side is equipped with seal box (22), the rear end of foundation slab (1) is equipped with air cooling device (24), induced duct (23) of air cooling device (24) stretch into seal box (22).

2. The mining roller cage shoe fatigue pressure test stand of claim 1, characterized in that: and a lifting appliance mounting seat (19) is arranged on the outer wall of the front side of the first box body (2), and a lifting appliance is mounted on the lifting appliance mounting seat.

3. The mining roller cage shoe fatigue pressure test stand of claim 1 or 2, characterized in that: the end part of the electric ejector rod (16) is provided with a pressure sensor, and an installation shaft of the mining roller cage shoe (13) is provided with a revolution counter.

Technical Field

The invention relates to a fatigue pressure test bed for a mining roller cage shoe.

Background

The standard number of the rectangular steel cage guide roller cage shoe published by the State safety production supervision and administration is MT236-2011, the roller cage shoe meeting the standard comprises a bottom frame, a swinging frame, a roller and a buffer device, the swinging frame is connected with the bottom frame through a hinge, the roller is connected with the swinging frame through a revolute pair, a rubber wheel of polyurethane or rubber is arranged on a hub of the roller, the buffer device is arranged between the swinging frame and the bottom frame, the rubber wheel is always close to the steel cage guide along the horizontal direction under the action of the buffer device, the steel cage guide has horizontal thrust, when the steel cage guide is in a place with up and down non-straight and undulated positions, the lifting equipment vibration can be caused, the rubber wheel moves back and forth, the swinging frame swings along with the swinging, the swinging frame transmits the vibration to the buffer device, the elastic element in the buffer device can buffer and absorb vibration, and the rubber wheel is a polyurethane or rubber elastic body and can also buffer and absorb vibration, so that the operation of the lifting equipment tends to be stable. At present, manufacturers basically conform to the standard, but products of all families have characteristics.

In the production process of coal mines, roller cage shoes are often used for installing a guide device which stably runs up and down along a cage guide on a vertical shaft lifting container, and the guide device is one of main components of the lifting container. The roller cage shoe lifting device has the effects that on one hand, the roller cage shoe lifting device is used as a guide wheel for lifting a container to move along a cage guide, on the other hand, the lifting container can be connected, but the quality difference of roller cage shoe manufacturers used at present is large, the roller cage shoes produced by various manufacturers are different, the service life of good quality is long, and various problems are easy to occur when the quality is poor. The service life has great difference and potential safety hazard.

Disclosure of Invention

The invention aims to provide a mining roller cage shoe fatigue pressure test bed which is simple in structure and capable of detecting the quality and service life of each batch.

The invention discloses a mining roller cage shoe fatigue pressure test bed, which comprises a foundation slab 1 and is characterized in that: a first box body 2 with a first workbench 21 is fixed on the left side of the upper portion of the foundation slab 1, a fixed seat 4 is fixed on the upper surface of the first workbench 21 of the box body, an inverted L-shaped extension arm 5 is integrally arranged on the fixed seat 4, a rotating wheel 6 with a counter is arranged at the inverted L-shaped free end of the extension arm 5, a motor 7 is fixed on the upper portion of the foundation slab 1 in the first box body 2, the motor 7 drives the rotating wheel 6 to rotate through a belt, a second box body 3 which is provided with a second workbench 18 and can be lifted through a lifting device 17 is arranged on the right side of the upper portion of the foundation slab 1, a plurality of transverse I-shaped sliding grooves 20 are arranged on the upper surface of the second workbench 18 of the second box body 3, mining roller cage ears 13 are fixed in the sliding grooves 20 through bolts, each mining roller cage ear 13 comprises a mounting base 8 and a roller mounting shaft 11 arranged on the upper portion of the mounting base 8, the hydraulic buffer 9 is arranged between the other end of the swing arm 10 and the mounting base 8 through a hinge shaft, a jacking seat 12 with a jacking contact 14 is arranged in the chute 20 and on the right side of the mounting base 8, an electric jacking rod base 15 is arranged on the right side wall of a second workbench 18 of the second box body 3, an electric jacking rod 16 which is in contact with the jacking contact 14 is arranged on the electric jacking rod base 15, the outer edge of the roller 11 is in contact with the outer edge of the rotating wheel 6, a closed box 22 is arranged on the upper portions of the first workbench 21 and the second workbench 18 and on the outer side where the roller 11 is in contact with the rotating wheel 6, an air cooling device 24 is arranged at the rear end of the base plate 1, and an air guiding pipe 23 of the air cooling device 24 extends into the closed box 22.

In the technical scheme of the invention, a lifting appliance mounting seat 19 is arranged on the outer wall of the front side of the first box body 2, and a lifting appliance is mounted on the lifting appliance mounting seat.

In the technical scheme of the invention, a pressure sensor is arranged at the end part of the electric ejector rod 16, and a revolution counter is arranged on a mounting shaft of the mining roller cage shoe 13.

The mining trolley has the advantages that the left side of the upper part of the foundation slab 1 is fixedly provided with the first box body 2 with the first workbench 21, the upper surface of the first workbench 21 of the box body is fixedly provided with the fixed seat 4, the fixed seat 4 is integrally provided with the inverted L-shaped extending arm 5, the inverted L-shaped free end of the extending arm 5 is provided with the rotating wheel 6 with the counter, the upper part of the foundation slab 1 is fixedly provided with the motor 7 in the first box body 2, the motor 7 drives the rotating wheel 6 to rotate through the belt, the right side of the upper part of the foundation slab 1 is provided with the second box body 3 with the second workbench 18 and capable of being lifted through the lifting device 17, the upper surface of the second workbench 18 of the second box body 3 is provided with a plurality of transverse I-shaped sliding grooves 20, the mining trolley can ears 13 are fixedly arranged in the sliding grooves 20 through bolts, the mining trolley can ears 13 comprise the mounting base 8, a roller 11 arranged on the mounting shaft at the upper part of the mounting base 8, swing arms 10 arranged at both sides of the mounting shaft, a hydraulic buffer 9 provided between the other end of the swing arm 10 and the mounting base 8 by a hinge shaft, a pressing seat 12 with a pressing contact 14 is arranged in the sliding groove 20 and at the right side of the mounting base 8, an electric mandril base 15 is arranged on the right side wall of the second workbench 18 of the second box body 3, the electric mandril base 15 is provided with an electric mandril 16 which is contacted with the jacking contact 14, the outer edge of the roller 11 is contacted with the outer edge of the rotating wheel 6, a closed box 22 is arranged at the upper part of the first working platform 21 and the second working platform 18 and at the outer side where the roller 11 is contacted with the rotating wheel 6, the rear end of the foundation bottom plate 1 is provided with an air cooling device 24, and an induced draft pipe 23 of the air cooling device 24 extends into the closed box 22; before testing, an electric ejector rod 16 with a force sensor is started to stretch and press against a jacking contact 14 through a PLC control panel, as a jacking seat 12 is close to a mounting base 8, a mining roller cage 13 is displaced along a chute 20 under the action of the electric ejector rod 16, the outer edge of a roller 11 is in close contact with the outer edge of the roller 6 under a certain pressure (1-50 tons of pressure), at the moment, testing is carried out, a motor 7 is started and the roller 6 is driven to rotate, so that the roller 11 passively rotates under a certain pressure, the number of rotation turns of the roller 11 under the pressure is recorded through a counter until the roller 11 is worn and is transmitted to a display of the control panel, meanwhile, an air cooling device 24 is started and conveys cold air to a closed box 22 to neutralize heat generated by the rotation friction of the roller 11 and the roller 6, and the temperature of the closed box 22 is kept within 20 degrees +/-DEG, the quality and the service life of each batch of mining roller cage ears can be detected through experiments.

Drawings

FIG. 1 is a schematic structural view of the present invention

FIG. 2 is a top view of FIG. 1

In fig. 1 to 2, 1 is a foundation slab, 2 is a first box, 3 is a second box, 4 is a fixed seat, 5 is an extending arm, 6 is a rotating wheel, 7 is a motor, 8 is an installation base, 9 is a hydraulic buffer, 10 is a swinging arm, 11 is a roller, 12 is a jacking seat, 13 is a mining roller cage shoe, 14 is a jacking contact, 15 is an electric jacking rod base, 16 is an electric jacking rod, 17 is a lifting device, 18 is a second workbench, 19 is a lifting appliance installation seat, 20 is a sliding chute, 21 is a first workbench, 22 is a closed box, 23 is an air guide pipe, 24 is an air cooling device.

Detailed Description

According to the drawings 1 to 2, the invention relates to a mining roller cage shoe fatigue pressure test bed, which comprises a base plate 1, wherein a first box body 2 with a first workbench 21 is fixed on the left side of the upper part of the base plate 1, a sling mounting seat 19 is arranged on the outer wall of the front side of the first box body 2, a sling is mounted on the sling, a fixed seat 4 is fixed on the upper surface of the first workbench 21 of the box body, an inverted L-shaped extension arm 5 is integrally arranged on the fixed seat 4, a rotating wheel 6 with a counter is arranged at the free end of the inverted L-shaped extension arm 5, a motor 7 is fixed on the upper part of the base plate 1 and in the first box body 2, the motor 7 drives the rotating wheel 6 to rotate through a belt, a second box body 3 which is provided with a second workbench 18 and can be lifted through a lifting device 17 is arranged on the right side of the upper part of the base plate 1, a plurality of transverse H-shaped sliding grooves 20 are arranged on the upper surface of the second workbench 18 of the second, a mining roller cage shoe 13 is fixed in the chute 20 through bolts, the mining roller cage shoe 13 comprises a mounting base 8, a roller 11 arranged on a mounting shaft on the upper portion of the mounting base 8, swing arms 10 arranged on two sides of the mounting shaft, and a hydraulic buffer 9 arranged between the other end of the swing arm 10 and the mounting base 8 through a hinge shaft, a jacking seat 12 with a jacking contact 14 is arranged in the chute 20 and on the right side of the mounting base 8, an electric ejector rod base 15 is arranged on the right side wall of a second worktable 18 of the second box body 3, an electric ejector rod 16 in contact with the jacking contact 14 is arranged on the electric ejector rod base 15, the outer edge of the roller 11 is in contact with the outer edge of the rotating wheel 6, a sealing box 22 is arranged on the upper portions of the first worktable 21 and the second worktable 18 and on the outer side of the roller 11 in contact with the rotating wheel 6, the rear end of the foundation bottom plate 1 is provided with an air cooling device 24, and an induced draft pipe 23 of the air cooling device 24 extends into the closed box 22; the irregular mine roller cage shoe can be tested by lifting the second box body 3, in addition, the end part of the electric ejector rod 16 is provided with a pressure sensor, and the mounting shaft of the mine roller cage shoe 13 is provided with a revolution counter; before testing, an electric ejector rod 16 with a force sensor is started to stretch and press against a jacking contact 14 through a PLC control panel, as a jacking seat 12 is close to a mounting base 8, a mining roller cage 13 is displaced along a chute 20 under the action of the electric ejector rod 16, the outer edge of a roller 11 is in close contact with the outer edge of the roller 6 under a certain pressure (1-50 tons of pressure), at the moment, testing is carried out, a motor 7 is started and the roller 6 is driven to rotate, so that the roller 11 passively rotates under a certain pressure, the number of rotation turns of the roller 11 under the pressure is recorded through a counter until the roller 11 is worn and is transmitted to a display of the control panel, meanwhile, an air cooling device 24 is started and conveys cold air to a closed box 22 to neutralize heat generated by the rotation friction of the roller 11 and the roller 6, and the temperature of the closed box 22 is kept within 20 degrees +/-DEG, the quality and the service life of each batch of mining roller cage ears can be detected through experiments.

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