阅读说明：本技术 一种牛仔成衣雾化水洗处理方法 (Atomizing and washing treatment method for denim garment ) 是由 曾学活 许诚 许泽彬 肖保文 于 2021-07-23 设计创作，主要内容包括：本发明公开了一种牛仔成衣雾化水洗处理方法,创新地将退浆以及酵素石磨洗简化为一步雾化方法,缩短了工艺流程且省浮石、省水、省蒸汽、省化工助剂及人工等各种成本,得到的产品花度细腻均匀饱和、底色鲜艳、立体感强以及整体纹路清晰,解决了现有技术步骤繁琐且不节能不环保的问题。(The invention discloses an atomizing and water-washing treatment method for denim garments, which innovatively simplifies desizing and enzyme stone-washing into a one-step atomizing method, shortens the process flow, saves various costs of pumice, water, steam, chemical auxiliaries, manpower and the like, obtains products with fine, smooth and uniform and saturated flower degree, bright ground color, strong stereoscopic impression and clear overall lines, and solves the problems of complicated steps, energy saving and environmental protection in the prior art.)

1. A denim garment atomization water washing treatment method is characterized by comprising the following steps: putting the unwashed jean ready-made clothes which is well done manually and has good color separation into a dryer for preheating for 5 minutes, then turning the clothes for 15 minutes by cold air, taking the clothes out and putting the clothes into an atomizer, spraying an atomizing agent for atomizing for 20 to 50 minutes for aligning, and continuing the subsequent rinsing process after the clothes meet the requirements; the atomizing agent comprises components A, B and C according to the total volume percentage of 100%, wherein the volumes of the components A, B and C are respectively as follows: a: 25-35%, B15-30%, C40-45%; the component A comprises 5-40% of cellulase, 3-25% of guar gum, 0.1-5% of glycerol and the balance of filler, wherein the filler comprises kieselguhr, inorganic salt, silicon dioxide and a mixture thereof, and the total mass percentage is 100%; the component B comprises 60-90% of cellulase, 5-25% of fatty alcohol-polyoxyethylene ether and the balance of purified water and inorganic salt according to the total mass percent of 100%; the component C comprises 5-40% of hydrophilic cation modified polyester, 5-60% of fatty alcohol-polyoxyethylene ether, 5-45% of isomeric tridecanol polyoxyethylene ether and the balance of purified water, wherein the total mass percentage is 100%.

2. The method for treating jean garment by atomized water washing according to claim 1, wherein a little of glue balls or stones are added during atomization.

3. The method for processing the jean garment through atomized water washing according to claim 1, wherein the manual work comprises hang grinding, hand rubbing of cat whiskers and pricking of flowers.

The technical field is as follows:

the invention relates to an atomization washing treatment method for denim garment.

Background art:

the conventional procedures of washing the jeans by water in the prior art comprise: manual (hanging grinding, manually wiping cat whiskers, pricking flowers and the like), desizing, enzyme stone grinding and washing, rinsing (potassium permanganate bleaching, sodium hypochlorite bleaching and hydrogen peroxide bleaching), neutralization washing, crumpling finishing (namely resin finishing), chromatography, soft finishing and the like. The traditional denim desizing and enzyme stone-washing processes are carried out in two steps, desizing is carried out first, and then enzyme stone-washing is carried out, so that the process is complex, the cost is high, and a large amount of water resources are consumed.

The invention content is as follows:

the invention aims to provide an atomization washing treatment method for denim ready-made clothes, which innovatively simplifies desizing and enzyme stone-milling washing into a one-step atomization method, shortens the process flow, saves various costs of pumice, water, steam, chemical auxiliaries, manpower and the like, obtains products with fine, uniform and saturated flower degree, bright ground color, strong stereoscopic impression and clear integral grains, and solves the problems of complicated steps, energy conservation and environmental pollution in the prior art.

The invention is realized by the following technical scheme:

an atomization washing treatment method for denim garment, comprising the following steps: putting the dyed unwashed jean ready-made clothes which are manually (hanging and grinding, manually rubbing cat whiskers, pricking flowers and the like) into a dryer for preheating for 5 minutes, then turning for 15 minutes by cold air, taking out and putting into an atomizer, spraying an atomizing agent for atomizing for 20-50 minutes for aligning, and continuing a subsequent rinsing process after the requirements are met; the atomizing agent comprises components A, B and C according to the total volume percentage of 100%, wherein the volumes of the components A, B and C are respectively as follows: a: 25-35%, B15-30%, C40-45%; the component A comprises 5-40% of cellulase, 3-25% of guar gum, 0.1-5% of glycerol and the balance of filler, wherein the filler comprises kieselguhr, inorganic salt, silicon dioxide and a mixture thereof, and the total mass percentage is 100%; the component B comprises 60-90% of cellulase, 5-25% of fatty alcohol-polyoxyethylene ether and the balance of purified water and inorganic salt according to the total mass percent of 100%; the component C comprises 5-40% of hydrophilic cation modified polyester, 5-60% of fatty alcohol-polyoxyethylene ether, 5-45% of isomeric tridecanol polyoxyethylene ether and the balance of purified water, wherein the total mass percentage is 100%; a small amount of rubber balls or stones can be added during atomization.

See CN 106397754 a example 1 for a preparation method of hydrophilic cationic modified polyester.

The invention has the following beneficial effects: the invention innovatively simplifies desizing and enzyme stone washing into a one-step atomization method, shortens the process flow, saves various costs of pumice, water, steam, chemical additives, manpower and the like, obtains the product with fine, uniform and saturated flower degree, bright background color, strong stereoscopic impression and clear integral grains, and solves the problems of complicated steps, energy conservation and environmental protection in the prior art.

The specific implementation mode is as follows:

the following is a further description of the invention and is not intended to be limiting.

Example 1:

an atomization washing treatment method for denim garment, comprising the following steps: loading 80KG (160 pieces) of the dyed unwashed denim garment which is manually (hanging and grinding, manually brushing cat whiskers, pricking flowers and the like) into a dryer for preheating for 5 minutes, then turning for 15 minutes by cold air, taking out and loading into an atomizer, spraying an atomizing agent for atomizing for 20-50 minutes, then aligning, and continuing a subsequent rinsing process after the requirement is met; the atomizing agent comprises components A, B and C according to the total volume percentage of 100%, wherein the volumes of the components A, B and C are respectively as follows: 33.3% of A, 16.7% of B and 50% of C; the component A comprises 5 percent of cellulase, 3 percent of guar gum, 0.1 percent of glycerol and the balance of filler, wherein the filler is diatomite, and the total mass percentage is 100 percent; the component B comprises 90 percent of cellulase, 5 percent of fatty alcohol-polyoxyethylene ether, and the balance of purified water and inorganic salt Na according to the total mass percentage of 100 percent₂SO₄(ii) a The component C comprises 5 percent of hydrophilic cation modified polyester, 60 percent of fatty alcohol-polyoxyethylene ether, 5 percent of isomeric tridecanol polyoxyethylene ether and the balance of purified water according to the total mass percent of 100 percent.

Comparative example 1:

the traditional process of desizing and then enzyme stone washing is adopted.

The embodiment 1 and the comparative example 1 show that the method saves various costs of pumice, water, steam, chemical auxiliary agents, labor and the like, and the obtained product has fine, uniform and saturated degree of flower, bright ground color, strong stereoscopic impression and clear integral grains.

Example 2:

reference example 1, notThe method is characterized in that: the component A comprises 40% of cellulase, 25% of guar gum, 5% of glycerol and the balance of filler, wherein the filler is inorganic salt and silicon dioxide, and the total mass percentage is 100%; the component B comprises 60 percent of cellulase, 25 percent of fatty alcohol-polyoxyethylene ether, and the balance of purified water and inorganic salt Na according to the total mass percent of 100 percent₂SO₄(ii) a The component C comprises 40 percent of hydrophilic cation modified polyester, 5 percent of fatty alcohol-polyoxyethylene ether, 45 percent of isomeric tridecanol polyoxyethylene ether and the balance of purified water according to the total mass percent of 100 percent.