阅读说明：本技术 一种建筑管材自动化智能制造加工生产一体机装置 (Automatic intelligent manufacturing and production all-in-one machine device for building pipes ) 是由 刘小俊 刘奇 王建宇 吴金龙 于 2021-08-12 设计创作，主要内容包括：本发明公开了一种建筑管材自动化智能制造加工生产一体机装置,所述减速器的输出端固定装配有丝杠,所述丝杠的外侧壁上螺接装配有滑动装配在防护框内侧壁上的滑座,所述第一电动伸缩杆的输出端固定装配有和工件管材相适配的去刺筒,两组所述第二电动伸缩杆的输出端均固定装配有切割器,所述第三电动伸缩杆的输出端均固定装配有和工件管材相适配的夹持筒,所述第四电动伸缩杆的输出端固定有驱动箱,所述驱动箱的输出端固定装配有打磨盘,所述固定框的内腔后侧壁上固定有和工件管材相对应的红外传感器,所述固定框的内腔前侧壁上固定有和红外传感器相对应的红外接收板,能够完成切割和打磨地同步进行,工件管材的生产效率较高。(The invention discloses an integrated device for automatic intelligent manufacturing and processing of building pipes, wherein the output end of a speed reducer is fixedly provided with a lead screw, the outer side wall of the lead screw is in threaded assembly with a sliding seat which is slidably assembled on the inner side wall of a protective frame, the output end of a first electric telescopic rod is fixedly provided with a deburring barrel which is matched with a workpiece pipe, the output ends of two groups of second electric telescopic rods are fixedly provided with cutters, the output end of a third electric telescopic rod is fixedly provided with a clamping barrel which is matched with the workpiece pipe, the output end of a fourth electric telescopic rod is fixedly provided with a driving box, the output end of the driving box is fixedly provided with a polishing disc, the rear side wall of an inner cavity of a fixed frame is fixedly provided with an infrared sensor which corresponds to the workpiece pipe, the front side wall of the inner cavity of the fixed frame is fixedly provided with an infrared receiving plate which corresponds to the infrared sensor, can finish cutting and polish ground and go on in step, the production efficiency of work piece tubular product is higher.)

1. The utility model provides an automatic intelligent manufacturing and production all-in-one machine device of building tubular product, includes fixed frame (1), the fixed protective frame (2) that are provided with in left side of fixed frame (1), its characterized in that: the left side of protection frame (2) is fixed with reduction gear (3), the input end of reduction gear (3) is fixed with servo motor (4), the output end of reduction gear (3) is fixed with lead screw (5), the other end of lead screw (5) extends into protection frame (2) internal fixation and assembles on protection frame (2) inner chamber right side wall through bearing activity, the spiro union is equipped with slide (6) of slip assembly on protection frame (2) inside wall on the lateral wall of lead screw (5), slide (6) top is extended protection frame (2) after-fixing and is equipped with solid fixed ring (7), horizontal grafting is equipped with work piece tubular product (8) in solid fixed ring (7), the top spiro union of solid fixed ring (7) is equipped with spacing bolt (9) with work piece tubular product (8) looks adaptation, fixed frame (1) inboard back lateral wall left side is fixed with first electric telescopic handle (10), the output end of the first electric telescopic rod (10) is fixedly provided with a deburring barrel (11) matched with the workpiece pipe (8), the right side of the first electric telescopic rod (10) is provided with a second electric telescopic rod (12) fixed on the front side wall and the rear side wall of the inner side of the fixed frame (1), the output end of the second electric telescopic rod (12) is fixedly provided with a cutter (13), the right side of the second electric telescopic rod (12) is provided with a third electric telescopic rod (14) fixed on the front side wall and the rear side wall of the inner side of the fixed frame (1), the output end of the third electric telescopic rod (14) is fixedly provided with a clamping barrel (15) matched with the workpiece pipe (8), the inner cavity right side wall of the fixed frame (1) is fixed with a fourth electric telescopic rod (16), the output end of the fourth electric telescopic rod (16) is fixed with a driving box (17), the output fixed mounting of drive case (17) has the mill dish (18), be fixed with on the inner chamber rear side wall of fixed frame (1) with work piece tubular product (8) corresponding infrared sensor (19), be fixed with on the inner chamber front side wall of fixed frame (1) with infrared sensor (19) corresponding infrared receiving board (20), be fixed with control panel (21) on the front side wall of fixed frame (1).

2. The automatic intelligent manufacturing and production all-in-one machine device for the building pipes as claimed in claim 1, wherein: the control panel (21) is electrically connected with the servo motor (4), the first electric telescopic rod (10), the second electric telescopic rod (12), the cutter (13), the third electric telescopic rod (14), the fourth electric telescopic rod (16) and the driving box (17) respectively.

3. The automatic intelligent manufacturing and production all-in-one machine device for the building pipes as claimed in claim 2, wherein: cutterbar (13) include with the guard box of the fixed assembly of second electric telescopic handle (12) output, the guard box internal fixation is provided with the cutting motor, and the fixed cutting cutter dish that is equipped with of output of cutting motor, drive case (17) internal fixation is equipped with grinding motor, and grinding motor's output passes behind drive case (17) and the fixed assembly of grinding dish (18).

4. The automatic intelligent manufacturing and production all-in-one machine device for the building pipes as claimed in claim 1, wherein: the deburring barrel (11) comprises a fixed barrel (111) arranged on the outer side wall of the workpiece pipe (8), a reinforcing rib plate (112) is fixedly assembled on the inner side wall of the fixed barrel (111), a deburring convex block (113) is uniformly and fixedly assembled on the inner side wall of the reinforcing rib plate (112), and the deburring convex block (113) is a trapezoidal clamping block.

5. The automatic intelligent manufacturing and production all-in-one machine device for the building pipes as claimed in claim 1, wherein: a centre gripping section of thick bamboo (15) is including fixing half grip block (151) at third electric telescopic handle (14) output, fixed being equipped with buffering cystosepiment (152) on the inside wall of half grip block (151), fixed being equipped with wear-resisting centre gripping cover (153) on the inside wall of buffering cystosepiment (152), just wear-resisting centre gripping cover (153) and the arc of work piece tubular product (8) lateral wall radian looks adaptation.

6. The automatic intelligent manufacturing and production all-in-one machine device for the building pipes as claimed in claim 1, wherein: the limiting bolt (9) penetrates through the fixing ring (7) and then is attached to the outer side wall of the workpiece pipe (8) in a fastening mode, and the polishing disc (18) corresponds to the workpiece pipe (8).

Technical Field

The invention relates to the technical field of integrated machine devices for processing and producing building pipes, in particular to an integrated machine device for automatically and intelligently manufacturing, processing and producing building pipes.

Background

The existing copper pipe forming step comprises smelting, stretching after smelting, stretching into a long strip shape, cutting a long strip into a plurality of cylindrical copper blocks with the same size, extruding the cylindrical copper pipes by one end under stress to form a U-shaped copper pipe, sealing one end of the U-shaped copper pipe, opening one end of the U-shaped copper pipe, cutting off one end of the sealed copper pipe by a special machine, wherein each process needs to be operated by a special person, the degree of automation is low, the material turnover quantity is large, the production cost is high, the processing quality is greatly influenced by human factors, the raw material utilization rate is not high, the processing consistency is poor, and the synchronous grinding treatment cannot be carried out during cutting.

Disclosure of Invention

The invention aims to provide an automatic intelligent manufacturing, processing and producing integrated machine device for building pipes, which aims to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: an automatic intelligent manufacturing and processing production integrated machine device for building pipes comprises a fixing frame, wherein a protection frame is fixedly arranged on the left side of the fixing frame, a speed reducer is fixedly arranged on the left side of the protection frame, a servo motor is fixedly assembled at the input end of the speed reducer, a lead screw is fixedly assembled at the output end of the speed reducer, the other end of the lead screw extends into the protection frame and is fixedly assembled on the right side wall of an inner cavity of the protection frame through a bearing in a movable manner, a slide seat which is assembled on the inner side wall of the protection frame in a sliding manner is assembled in a threaded manner on the outer side wall of the lead screw, a fixing ring is fixedly assembled after the top of the slide seat extends out of the protection frame, a workpiece pipe is transversely inserted and assembled in the fixing ring, a limit bolt which is matched with the workpiece pipe is assembled in a threaded manner on the top of the fixing ring, a first electric telescopic rod is fixedly arranged on the left side of the rear side wall on the inner side of the fixing frame, a deburring barrel which is matched with the workpiece pipe is fixedly assembled at the output end of the first electric telescopic rod, the right side of the first electric telescopic rod is provided with a second electric telescopic rod fixed on the front and rear side walls of the inner side of the fixed frame, the output ends of two groups of the second electric telescopic rods are fixedly provided with cutters, the right side of the two groups of the second electric telescopic rods is provided with a third electric telescopic rod fixed on the front and rear side walls of the inner side of the fixed frame, the output ends of the third electric telescopic rods are fixedly provided with clamping cylinders matched with the workpiece pipes, a fourth electric telescopic rod is fixed on the right side wall of the inner cavity of the fixing frame, a driving box is fixed at the output end of the fourth electric telescopic rod, the output end of the driving box is fixedly provided with a polishing disc, the rear side wall of the inner cavity of the fixing frame is fixedly provided with an infrared sensor corresponding to a workpiece pipe, an infrared receiving plate corresponding to the infrared sensor is fixed on the front side wall of the inner cavity of the fixing frame, and a control panel is fixed on the front side wall of the fixing frame.

Preferably, the control panel is electrically connected with the servo motor, the first electric telescopic rod, the second electric telescopic rod, the cutter, the third electric telescopic rod, the fourth electric telescopic rod and the driving box respectively.

Preferably, the cutterbar includes the guard box of the fixed assembly of second electric telescopic handle output, and the guard box internal fixation is provided with the cutting motor, and the fixed cutting cutter dish that is equipped with of output of cutting motor, the fixed grinding motor that is equipped with in the drive box, and grinding motor's output passes behind the drive box and the fixed assembly of grinding dish.

Preferably, the deburring barrel comprises a fixed barrel arranged on the outer side wall of the workpiece pipe, a reinforcing rib plate is fixedly assembled on the inner side wall of the fixed barrel, a deburring convex block is uniformly and fixedly assembled on the inner side wall of the reinforcing rib plate, and the deburring convex block is a trapezoidal clamping block.

Preferably, the centre gripping section of thick bamboo is including fixing the half grip block at third electric telescopic handle output, fixed being equipped with the buffering cystosepiment on the inside wall of half grip block, fixed being equipped with wear-resisting centre gripping cover on the inside wall of buffering cystosepiment, just wear-resisting centre gripping cover and the arc of work piece tubular product lateral wall radian looks adaptation.

Preferably, the limiting bolt penetrates through the fixing ring and then is attached to and tightly assembled on the outer side wall of the workpiece pipe, and the polishing disc corresponds to the workpiece pipe.

Compared with the prior art, the invention has the beneficial effects that:

the invention has reasonable structural design, the control panel controls the first electric telescopic rod to extend outwards to drive the deburring barrel to move, so that a workpiece pipe can conveniently pass through the deburring barrel, burrs and burrs on the outer wall of the workpiece pipe are removed through the deburring barrel, the surface smoothness of the pipe is improved, along with the feeding of the workpiece pipe, when the right end of the workpiece pipe just cuts off infrared rays emitted by the infrared sensor, namely when an infrared receiving plate cannot receive a transmitting signal of the infrared sensor, the control panel controls the second electric telescopic rod, the third electric telescopic rod and the fourth electric telescopic rod to extend outwards, the third electric telescopic rod drives the clamping barrel to fixedly clamp the workpiece pipe, then the second electric telescopic rod drives the cutter to cut the workpiece pipe, meanwhile, the fourth electric telescopic rod drives the driving box to move, so that the polishing disc is driven by the driving box to polish the end face of the workpiece pipe, therefore, cutting and polishing can be completed synchronously, the production efficiency of the workpiece pipe is high, the infrared receiving plate cannot receive the emission signal of the infrared sensor as a reference, the distance from the cutting point of the cutter to the right end of the workpiece pipe is relatively fixed, the length of the cut workpiece is ensured to be consistent, and the cutting quality of the workpiece is improved.

Drawings

FIG. 1 is a top view of the overall structure of the present invention;

FIG. 2 is a front view of the overall structure of the present invention;

FIG. 3 is a schematic view of the structure of the deburring barrel of the present invention;

FIG. 4 is a schematic view of a clamping cylinder according to the present invention.

In the figure: 1. a fixing frame; 2. a protective frame; 3. a speed reducer; 4. a servo motor; 5. a lead screw; 6. a slide base; 7. a fixing ring; 8. a workpiece tube; 9. a limit bolt; 10. a first electric telescopic rod; 11. removing the burr cylinder; 111. a fixed cylinder; 112. reinforcing rib plates; 113. removing the burr bump; 12. a second electric telescopic rod; 13. a cutter; 14. a third electric telescopic rod; 15. a clamping cylinder; 151. a half clamping plate; 152. a cushioning foam board; 153. a wear-resistant clamping sleeve; 16. a fourth electric telescopic rod; 17. a drive box; 18. grinding disc; 19. an infrared sensor; 20. an infrared receiving plate; 21. a control panel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 and fig. 2, the present invention provides a technical solution: an automatic intelligent manufacturing and processing production integrated machine device for building pipes comprises a fixed frame 1, a protective frame 2 is fixedly arranged on the left side of the fixed frame 1, a speed reducer 3 is fixed on the left side of the protective frame 2, a servo motor 4 is fixedly assembled at the input end of the speed reducer 3, a lead screw 5 is fixedly assembled at the output end of the speed reducer 3, the other end of the lead screw 5 extends into the protective frame 2 and is fixedly assembled on the right side wall of the inner cavity of the protective frame 2 through a bearing in a movable manner, a slide seat 6 which is assembled on the inner side wall of the protective frame 2 in a sliding manner is assembled on the outer side wall of the lead screw 5 in a threaded manner, a fixing ring 7 is fixedly assembled after the top of the slide seat 6 extends out of the protective frame 2, a workpiece pipe 8 is transversely inserted and assembled in the fixing ring 7, a limit bolt 9 which is matched with the workpiece pipe 8 is assembled in a threaded manner is assembled at the top of the fixing ring 7, a first electric telescopic rod 10 is fixed on the left side wall on the inner side of the fixed frame 1, the output end of the first electric telescopic rod 10 is fixedly provided with a deburring barrel 11 matched with the workpiece pipe 8, the right side of the first electric telescopic rod 10 is provided with second electric telescopic rods 12 fixed on the front and rear side walls of the inner side of the fixed frame 1, the output ends of the two groups of second electric telescopic rods 12 are respectively fixedly provided with a cutter 13, the right sides of the two groups of second electric telescopic rods 12 are provided with third electric telescopic rods 14 fixed on the front and rear side walls of the inner side of the fixed frame 1, the output end of each third electric telescopic rod 14 is respectively fixedly provided with a clamping barrel 15 matched with the workpiece pipe 8, the right side wall of the inner cavity of the fixed frame 1 is fixedly provided with a fourth electric telescopic rod 16, the output end of the fourth electric telescopic rod 16 is fixedly provided with a driving box 17, the output end of the driving box 17 is fixedly provided with a polishing disk 18, the rear side wall of the inner cavity of the fixed frame 1 is fixedly provided with an infrared sensor 19 corresponding to the workpiece pipe 8, an infrared receiving plate 20 corresponding to the infrared sensor 19 is fixed on the front side wall of the inner cavity of the fixed frame 1, and a control panel 21 is fixed on the front side wall of the fixed frame 1.

The control panel 21 is respectively and electrically connected with the servo motor 4, the first electric telescopic rod 10, the second electric telescopic rod 12, the cutter 13, the third electric telescopic rod 14, the fourth electric telescopic rod 16 and the driving box 17;

the cutter 13 comprises a protection box fixedly assembled with the output end of the second electric telescopic rod 12, a cutting motor is fixedly arranged in the protection box, a cutting cutter disc is fixedly assembled at the output end of the cutting motor, a polishing motor is fixedly assembled in the driving box 17, and the output end of the polishing motor penetrates through the driving box 17 and then is fixedly assembled with the polishing disc 18;

referring to fig. 3, the deburring barrel 11 includes a fixing barrel 111 disposed on the outer side wall of the workpiece tube 8, a reinforcing rib plate 112 is fixedly assembled on the inner side wall of the fixing barrel 111, deburring convex blocks 113 are uniformly and fixedly assembled on the inner side wall of the reinforcing rib plate 112, and the deburring convex blocks 113 are trapezoidal clamping blocks, so that the deburring strength of the deburring convex blocks 113 is provided by the reinforcing rib plate 112, burrs and burrs on the outer wall of the workpiece tube 8 are removed by the deburring convex blocks 113, and the surface finish of the tube is improved;

referring to fig. 4, the clamping cylinder 15 includes a half clamping plate 151 fixed at the output end of the third electric telescopic rod 14, a buffer foam plate 152 is fixedly assembled on the inner side wall of the half clamping plate 151, a wear-resistant clamping sleeve 153 is fixedly assembled on the inner side wall of the buffer foam plate 152, and the wear-resistant clamping sleeve 153 and an arc-shaped plate matched with the radian of the outer side wall of the workpiece tube 8 realize the fixed clamping of the workpiece tube 8 through the wear-resistant clamping sleeve 153, and the buffer foam plate 152 provides the extrusion force of the wear-resistant clamping sleeve 153 to the workpiece tube 8 through compression, so as to improve the clamping force;

referring to fig. 1, the limit bolt 9 penetrates through the fixing ring 7 and then is attached and tightly assembled on the outer side wall of the workpiece pipe 8, and the polishing disc 18 corresponds to the workpiece pipe 8, so that the polishing disc 18 corresponds to the workpiece pipe 8.

The working principle is as follows:

s1: the workpiece pipe 8 is inserted and assembled in the fixing ring 7, then the limiting bolt 9 is screwed, the workpiece pipe 8 can be limited, meanwhile, the control panel 21 starts the servo motor 4, the screw 5 is driven to rotate through the speed reducing function of the speed reducer 3, the slide 6 is driven to move in the protective frame 2 through the screw connection assembly function of the screw 5 and the slide 6, and therefore the workpiece pipe 8 is driven to feed through the fixing ring 7;

s2: in the feeding process of the workpiece tube 8, the control panel 21 controls the first electric telescopic rod 10 to extend outwards to drive the deburring barrel 11 to move, so that the workpiece tube 8 can conveniently pass through the deburring barrel 11, burrs and burrs on the outer wall of the workpiece tube 8 are removed through the deburring barrel 11, the surface smoothness of the tube is improved, along with the feeding of the workpiece tube 8, when the right end of the workpiece tube 8 just cuts off infrared rays emitted by the infrared sensor 19, namely when the infrared receiving plate 20 cannot receive a transmitting signal of the infrared sensor 19, the control panel 21 controls the second electric telescopic rod 12, the third electric telescopic rod 14 and the fourth electric telescopic rod 16 to extend outwards, the third electric telescopic rod 14 drives the clamping barrel 15 to fixedly clamp the workpiece tube 8, then the second electric telescopic rod 12 drives the cutter 13 to cut the workpiece tube 8, and meanwhile, the fourth electric telescopic rod 16 drives the driving box 17 to move, the end face of the workpiece pipe 8 is polished by the polishing disc 18 driven by the driving box 17, so that cutting and polishing can be synchronously performed, and the production efficiency of the workpiece pipe 8 is high;

s3: meanwhile, when the right end of the workpiece pipe 8 just cuts off the infrared rays emitted by the infrared sensor 19, namely the infrared receiving plate 20 cannot receive the emission signals of the infrared sensor 19 as a reference, the distance from the cutting point of the cutter 13 to the right end of the workpiece pipe 8 is relatively fixed, so that the consistent length of the cut workpieces can be ensured, the cutting quality of the workpieces is improved, and meanwhile, the linearity of the workpiece pipe 8 can be ensured.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.