阅读说明：本技术 一种双端面磨床修整装置 (Double-ended grinding machine trimming device ) 是由 许亮 薛超 左子铭 李季 唐湘平 于 2021-08-19 设计创作，主要内容包括：一种双端面磨床修整装置,包括主体、动力机构、传动机构和修整机构,动力机构通过传动机构带动修整机构转动,修整机构包括修整轴和修整盘,修整盘安装在修整轴上,修整盘的周向上设有若干块修整油石,修整油石的一端突出修整盘的上表面,修整油石的另一端突出修整盘的下表面,主体上设有调节机构,用于调节修整盘的摆动中心与砂轮旋转中心平行。本发明可使砂轮锋锐度保持性更好,具有更好自锐性,在两次修整频次间能磨削更多工件；能提高加工工件的尺寸精度和表面精度。节省修整时间,提高机床稼动率。修整装置安装至磨床箱体上,采用可调式结构,有利于保证修整中心与下砂轮中心的平行度,从而降低机床的整体制造难度,提高装配效率。(The utility model provides a double-ended grinding machine trimming device, including main part, power unit, drive mechanism and trimming mechanism, power unit passes through drive mechanism and drives trimming mechanism and rotate, trimming mechanism is including trimming axle and trimming disc, trimming disc installs at trimming axle, be equipped with a plurality of blocks of oily stones of trimming on trimming disc's the circumference, the upper surface of the protruding trimming disc of one end of trimming oily stone, the lower surface of the protruding trimming disc of the other end of trimming oily stone, be equipped with adjustment mechanism in the main part, the swing center that is used for adjusting trimming disc is parallel with emery wheel center of rotation. The invention can lead the sharpness retention of the grinding wheel to be better, has better self-sharpening performance and can grind more workpieces between two times of dressing; the dimensional accuracy and the surface accuracy of the machined workpiece can be improved. Save dressing time, improve the lathe and utilize the rate. The dressing device is arranged on the grinding machine box body, and an adjustable structure is adopted, so that the parallelism between the dressing center and the center of the lower grinding wheel is guaranteed, the integral manufacturing difficulty of the machine tool is reduced, and the assembly efficiency is improved.)

1. The utility model provides a bi-polar surface grinding machine trimming device, includes main part, power unit, drive mechanism and repaiies the mechanism, power unit drives through drive mechanism and repaiies the mechanism and rotate its characterized in that: the trimming mechanism comprises a trimming shaft and a trimming disc, the trimming disc is arranged on the trimming shaft, a plurality of trimming oilstones are arranged on the circumference of the trimming disc, one end of the finishing oilstone protrudes out of the upper surface of the finishing disc, the other end of the finishing oilstone protrudes out of the lower surface of the finishing disc, the main body is provided with an adjusting mechanism, the swinging center for adjusting the dressing disc is parallel to the rotating center of the grinding wheel, the main body is provided with a first bearing seat and a second bearing seat, a first bearing is arranged in the first bearing seat, a second bearing is arranged in the second bearing seat, one end of the trimming shaft is arranged in the first bearing, the other end of the trimming shaft is arranged in the second bearing, the transmission mechanism comprises a belt wheel, a synchronous belt wheel and a synchronous belt, the synchronous belt wheel is arranged on the trimming shaft, the belt wheel is arranged on the power mechanism, and the synchronous belt is used for connecting the belt wheel and the synchronous belt wheel.

2. The finishing assembly of a parallel surface grinding machine of claim 1, wherein: the power mechanism comprises a servo motor and a speed reducer, the speed reducer is connected with the servo motor, and the belt wheel is installed on the speed reducer.

3. The dressing apparatus of a double-ended grinding machine according to claim 1 or 2, wherein: the trimming disc is semicircular.

4. A dressing apparatus for a parallel surface grinding machine according to any one of claims 1 to 3, wherein: the adjusting mechanism comprises a conical washer, a threaded sleeve, an adjusting nut, a flat washer, an elastic pad and a bolt which are coaxially mounted, the conical washer is in spherical contact with the threaded sleeve, the threaded sleeve is in threaded connection with the main body, the adjusting nut is in threaded connection with the threaded sleeve, and the adjusting nut, the flat washer and the elastic pad are mounted on the bolt and located between the bolt and the threaded sleeve.

5. The dressing apparatus of a parallel surface grinding machine according to any one of claims 1 to 4, wherein: and a mounting base plate is arranged between the main body and the grinding machine box body, the mounting base plate is fixed on the grinding machine box body, and the bolt is used for fixedly mounting the base plate and the main body.

Technical Field

The invention relates to a grinding machine, in particular to a finishing device of a parallel surface grinding machine.

Background

The traditional double-end-face grinding machine adopts an oil cylinder to drive a swing arm to drive a diamond pen to finish a grinding wheel; the original trimming structure is only suitable for trimming common corundum grinding wheels. With the wider application of CBN and diamond grinding wheels, the original swing arm dressing mode drives a single oilstone dressing grinding wheel, the dressing time is long, the primary dressing even needs 5-8 hours, and the production efficiency is seriously influenced.

The grinding wheel trimming device generally uses a manual or oil cylinder as a power source, manual trimming is unsafe and low in efficiency, the stroke of trimming oilstones is limited, the path of a single motion track is short, the trimming area is small, and the trimming efficiency is low.

Vertical double-ended grinding machines are generally used for precision surface machining, and double-ended grinding has two machining modes: one is that the lower grinding wheel is kept horizontal, the upper grinding wheel forms a certain angle theta with the lower grinding wheel according to the size of the workpiece and the grinding allowance, the two end faces of the workpiece are simultaneously ground by the end faces of the upper grinding wheel and the lower grinding wheel in the grinding process, the upper grinding wheel and the lower grinding wheel are not fed, but a wedge angle formed between the grinding faces of the grinding wheels when the two grinding wheels are installed is utilized to gradually remove the machining allowance, and the wedge angle grinding is called.

The other machining mode is that the upper grinding wheel is parallel to the lower grinding wheel, the angle theta =0 is adopted, the upper grinding wheel is continuously fed during grinding, the lower grinding wheel is kept still, and the workpiece allowance is gradually removed by utilizing the axial micro-feeding of the upper grinding wheel, which is called feed type grinding.

The grinding wheel can generate the phenomena of particle falling, particle grinding pause and the like in the grinding process, so that the surface quality of a ground workpiece is reduced, and therefore, after the grinding wheel is used for a period of time, the grinding wheel must be trimmed, and the grinding wheel can obtain accurate surface and sharpness. If the trimming method is not good, the following adverse effects are caused: firstly, the sharpness retention of the grinding wheel is poor, and the grinding wheel needs to be dressed again after a small number of workpieces are ground; secondly, the size precision and the surface precision of the ground workpiece can be influenced, and further the production cost and the efficiency of enterprises are influenced. The dressing requirements corresponding to two grinding modes of the double-end-face grinding machine are different, when wedge angle grinding is adopted, the dressing requirement is that the lower grinding wheel is leveled, and the upper grinding wheel needs to keep a special disc shape; when feed grinding is adopted, the upper grinding wheel and the lower grinding wheel are required to be flattened quickly. The traditional double-ended grinding machine dressing mode cannot be both considered, and when the wedge angle grinding mode is used, dressing cannot control the upper grinding wheel disk shape. When feed grinding is used, dressing efficiency is low.

Disclosure of Invention

The invention aims to solve the technical problem of overcoming the defects in the prior art and providing the trimming device of the double-end-face grinding machine, which has large trimming area and high trimming efficiency.

The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a double-ended grinding machine trimming device, includes main part, power unit, drive mechanism and trimming mechanism, power unit passes through drive mechanism and drives trimming mechanism and rotate, trimming mechanism is including trimming axle and trimming disc, trimming disc installs at trimming epaxially, be equipped with a plurality of blocks of oil stone of repairing on trimming disc's the circumference, the upper surface of the protruding trimming disc of one end of repairing oil stone, the lower surface of the protruding trimming disc of the other end of repairing oil stone, be equipped with adjustment mechanism in the main part for the swing center of adjusting trimming disc is parallel with emery wheel center of rotation.

Furthermore, the main body is provided with a first bearing seat and a second bearing seat, a first bearing is arranged in the first bearing seat, a second bearing is arranged in the second bearing seat, one end of the trimming shaft is installed in the first bearing, and the other end of the trimming shaft is installed in the second bearing.

Further, drive mechanism includes band pulley, synchronous pulley and hold-in range, synchronous pulley installs on the trimming shaft, the band pulley is installed on power unit, the hold-in range is used for connecting band pulley and synchronous pulley.

Further, the power mechanism comprises a servo motor and a speed reducer, the speed reducer is connected with the servo motor, and the belt wheel is installed on the speed reducer.

Further, the conditioning disk is semicircular.

Further, adjustment mechanism includes coaxial arrangement's conical surface packing ring, thread bush, adjusting nut, plain washer, bullet pad and bolt, conical surface packing ring and thread bush spherical surface contact, the thread bush and the main part spiro union, adjusting nut and thread bush spiro union, adjusting nut, plain washer and bullet pad are installed on the bolt, are located between bolt and the thread bush.

Further, an installation base plate is arranged between the main body and the grinding machine box body and fixed on the grinding machine box body, and the bolt is used for fixedly installing the base plate and the main body.

The invention can lead the sharpness retention of the grinding wheel to be better, has better self-sharpening performance and can grind more workpieces between two times of dressing; and secondly, the dimensional accuracy and the surface accuracy of the machined workpiece can be improved.

According to the invention, the plurality of dressing oilstones are arranged on the dressing disc, so that the dressing efficiency can be obviously improved, and the swing speed and angle of the dressing disc can be accurately controlled by the driving of the servo motor, so that the grinding wheel can be better dressed.

The dressing of the CBN grinding wheel and the diamond grinding wheel is more favorably realized. Save dressing time, improve the lathe and utilize the rate.

The dressing device is arranged on the grinding machine box body, and adopts an adjustable structure, so that the parallelism between the dressing center and the center of the lower grinding wheel is guaranteed, the integral manufacturing difficulty of a machine tool is reduced, and the assembly efficiency is improved.

Drawings

FIG. 1 is a schematic structural diagram of an embodiment of the present invention;

FIG. 2 is a top view of a structure according to an embodiment of the present invention;

FIG. 3 is a cross-sectional view of structure E-E of the embodiment shown in FIG. 2;

FIG. 4 is an enlarged schematic view of the adjustment mechanism of the embodiment of FIG. 2;

FIG. 5 is a schematic diagram of the operation of the dressing mode during wedge angle grinding according to the present invention;

FIG. 6 is a schematic diagram of the dressing mode of the feed grinding of the present invention.

In the figure: 1. the device comprises a trimming seat body, 2, a trimming disc, 3, a trimming shaft, 4, an upper bearing seat, 5, a lower bearing seat, 6, a lower bearing, 7, an upper bearing, 8, a servo motor, 9, a synchronous pulley, 10, a speed reducer, 11, a pulley, 12, a synchronous belt, 13, a grinding wheel, 1301, a lower grinding wheel, 1302, an upper grinding wheel, 14, an adjusting mechanism, 1401, a conical washer, 1402 thread bush, 1403, an adjusting nut, 1404, a flat washer, 1405, an elastic pad, 1406, a bolt, 15, an installation base plate, 201 and a trimming oilstone.

Detailed Description

The invention is described in further detail below with reference to the figures and the embodiments.

As shown in fig. 1-3, the present embodiment includes the trimming seat body 1, the trimming seat body 1 has a flange seat and is fixed on the mounting pad 15, the trimming seat body 1 has a through hole, an upper bearing seat 4, a lower bearing seat 5 and a trimming shaft 3 are arranged in the through hole, an upper bearing 7 is arranged in the upper bearing seat 4, a lower bearing 6 is arranged in the lower bearing seat 5, the upper and lower ends of the trimming shaft 3 are respectively sleeved with the upper bearing 7 and the lower bearing 6, the upper end of the trimming shaft 3 is provided with a synchronous pulley 9, the middle part of the trimming shaft 3 is connected with a trimming disk 2 through a screw, the trimming disk 2 is semicircular, and a plurality of trimming oilstones 201 are arranged on the trimming disk 2 in the circumferential direction.

The movement mode of the trimming device is that the servo motor 8 drives the speed reducer 10 to rotate, the speed reducer 10 is provided with the belt wheel 11, the synchronous belt wheel 9 is driven to rotate through the synchronous belt 12, the trimming shaft 3 and the trimming disc 2 are driven to swing or rotate, and then the trimming oilstone 21 is in contact with the upper grinding wheel and the lower grinding wheel, so that the grinding wheels are trimmed.

When the dressing seat body 1 is installed on a machine tool box body, the swinging center of the dressing disk 2 and the rotating center of the grinding wheel 13 need to be parallel, and the four adjusting mechanisms 14 are adopted in the invention, so that the dressing device can be conveniently adjusted to enable the swinging axis of the dressing disk 2 to be parallel to the rotating axis of the grinding wheel 13.

As shown in fig. 4, the adjusting mechanism 14 is composed of a conical washer 1401, a threaded sleeve 1402, an adjusting nut 1403, a flat washer 1404, a spring washer 1405 and a bolt 1406 which are coaxially arranged. The mounting backing plate 15 is fixed on a grinding machine box body (not shown), the dressing seat body 1 is connected with the mounting backing plate 15 through an adjusting mechanism 14, the conical washer 1401 is in spherical contact with the threaded sleeve 1402, the threaded sleeve 1402 is in threaded fit with the dressing seat body 1, the adjusting nut 1403 is in threaded connection with the threaded sleeve 1402, and the adjusting nut 1403, the flat washer 1404 and the elastic pad 1405 are arranged on the mounting bolt 1406 and located between the bolt 1406 and the threaded sleeve 1402. When the adjustment is performed, the bolt 1406 is loosened, the adjusting nut 1403 is rotated clockwise or counterclockwise, the adjusting nut 1403 simultaneously drives the threaded sleeve 1402 to rotate, the 4 adjusting nuts 1403 are adjusted simultaneously, and after the swing center of the dressing disk 2 and the rotation center of the lower grinding wheel 1301 are detected to be parallel, the bolt 1406 is locked, and the adjustment is completed.

As shown in fig. 5 to 6, the dressing method (in wedge grinding) employed in the present invention is that the movements of the dressing disk 2, the upper grinding wheel 1302 and the lower grinding wheel 1301 are all fed by servo motors, all of which are controlled by a numerical control system. After the oilstone is used for setting the tool, the upper grinding wheel and the lower grinding wheel respectively advance by 0.01mm, the swing arm drives the oilstone to move from a to c at a fixed linear speed of 300mm/min, and the upper grinding wheel 1302 performs advance compensation or retreat compensation during the swing arm movement, such as advance compensation of 0.005 mm. Then the upper grinding wheel and the lower grinding wheel respectively advance 0.01mm, the swing arm drives the oilstone to return to a from c through b at the same linear velocity, and the upper grinding wheel 1302 advances for compensation 0.005 mm. And the loss of the upper end of the oilstone is 100 multiplied by 2 multiplied by (0.01 + 0.005) =3mm, and the loss of the lower end of the oilstone is 100 multiplied by 2 multiplied by 0.01=2mm after 100 times of reciprocating swing from a to c and further 1 time from c to a. In this way, in each swing process, different compensation values are set for the upper grinding wheel, the swing arm movement and the feeding movement of the upper grinding wheel 1302 are carried out simultaneously, and the upper grinding wheel can be trimmed into any required disc shape by interpolation under the control of a numerical control system, so that the durability of the grinding wheel is improved, and the service life of the grinding wheel is prolonged.

In the original dressing method (wedge angle grinding), after the oilstone is used for setting a cutter, an upper grinding wheel and a lower grinding wheel respectively enter 0.01mm, a swing arm drives the oilstone to move from a to c at a fixed linear speed of 300mm/min, then the upper grinding wheel and the lower grinding wheel respectively enter 0.01mm, and the swing arm drives the oilstone to return to a from c to b at the same linear speed. The loss of the upper end of the oilstone is 100 multiplied by 2 multiplied by 0.01=2mm and the loss of the lower end of the oilstone is 100 multiplied by 2 multiplied by 0.01=2mm after 100 times of reciprocating swing, wherein the oilstone is counted from a to c and then from c to a for 1 time. In a machine tool structure, the rotation center of a dressing arm in a dressing device is usually fixed with the center of a grinding wheel, if a dressing track is dressed from the small opening end (-X2-Y2X 2) of the grinding wheel, after dressing, the surface of an upper grinding wheel is convex; if the dressing track is dressed from the big opening end (-X2Y 2X 2), the surface of the upper grinding wheel is concave after dressing, and the size of the concave-convex surface is fixed under the condition that the opening wedge angle is fixed and cannot be adjusted.

The dressing method (feed type grinding) adopted by the invention is characterized in that after the cutter is set by using the dressing oilstone 201, the dressing disc 2 drives a plurality of dressing oilstones 201 to continuously rotate at a fixed linear speed of 300mm/s, the upper grinding wheel and the lower grinding wheel are continuously fed at a feeding speed respectively, for example, at a speed of 0.15mm/min, the dressing schematic diagram is shown in figure 6, and compared with the swinging arm reciprocating motion of a single oilstone, the dressing efficiency is high. During dressing, a plurality of (5-7) dressing oilstones 201 can be installed to rotate continuously, and compared with the swinging arm reciprocating motion of a single oilstone, the dressing efficiency is high.

Various modifications and variations of the present invention may be made by those skilled in the art, and they are also within the scope of the present invention provided they are within the scope of the claims of the present invention and their equivalents.

What is not described in detail in the specification is prior art that is well known to those skilled in the art.