阅读说明：本技术 用于机加工轴承环和制造滚动轴承的方法 (Method for machining a bearing ring and for producing a rolling bearing ) 是由 马丁·布施卡 安德烈·库库克 西尔维奥·恩德 于 2020-04-15 设计创作，主要内容包括：本发明涉及一种用于机加工滚动轴承(1)尤其是轮轴承的轴承环(2、3)的方法,该方法包括以下特征：-将用于制造轴承环(2、3)的坯料夹持到机床中；-通过高进给铣削使轴承环(2、3)的环形表面(10)结构化,所述表面形成密封面。本发明还涉及一种滚动轴承、尤其是轮轴承,该滚动轴承具有作为用于密封件(8)的密封面的经过高进给铣削的表面。(The invention relates to a method for machining a bearing ring (2, 3) of a rolling bearing (1), in particular a wheel bearing, comprising the following features: -clamping a blank for manufacturing a bearing ring (2, 3) into a machine tool; -structuring the annular surface (10) of the bearing ring (2, 3) by high feed milling, said surface forming a sealing surface. The invention also relates to a rolling bearing, in particular a wheel bearing, having a high-feed milled surface as a sealing surface for a seal (8).)

1. Method for machining a bearing ring (2, 3) of a rolling bearing (1), having the following features:

-clamping a blank provided for manufacturing the bearing ring (2, 3) in a machine tool,

-structuring the annular surface (10) of the bearing ring (2, 3) forming the sealing surface by high-feed milling.

2. Method according to claim 1, characterized in that the high feed milling is performed by means of a face of a high feed milling tool (14).

3. Method according to claim 2, characterized in that the faces are guided in an aligned manner at an angle of 0 ° to 10 ° relative to the surface (10) of the bearing ring (2, 3) forming the sealing face.

4. Method according to one of claims 1 to 3, characterized in that in the same clamping process in which the surface (10) of the bearing ring (2, 3) forming a sealing surface is structured, the track (6, 7) of the bearing ring (2, 3) is produced by material removal, wherein the blank is rotated during the two mentioned machining steps.

5. Method according to one of claims 1 to 4, characterized in that during the high feed milling tool (14) is displaced in the axial direction of the bearing ring (2, 3).

6. Method according to one of claims 1 to 4, characterized in that during the high feed milling tool (14) is displaced in the radial direction of the bearing ring (2, 3).

7. The method according to claim 5 or 6, characterized in that during the high-feed milling of the high-feed milling tool (14) a helical or spiral line is traced on the surface (10) to be structured.

8. The method according to claim 5 or 6, characterized in that during the high-feed milling of the high-feed milling tool (14), wavy lines intersecting itself a plurality of times are traced on the surface (10) to be structured.

9. A method for producing a rolling bearing (1), having the following steps:

-providing a bearing ring (2, 3) having a structured surface (10) by means of high feed milling according to claim 1 and a further bearing ring (3, 2),

-arranging a plurality of roller bodies (5) between the bearing rings (2, 3),

-mounting a seal (8) between the bearing rings (2, 3) effectively such that the seal remains on the other bearing ring (3, 2) and in contact with the structured surface (10).

10. A rolling bearing (1) has at least two bearing rings (2, 3), between which a plurality of roller bodies (5) are arranged, and at least one seal (8) which is held on one of the bearing rings (2, 3) and is in contact with a high-feed milled surface (10) of the other bearing ring (3, 2).

11. Rolling bearing according to claim 10, characterized in that the rolling bearing is designed as a wheel bearing.

Technical Field

The invention relates to a method for machining a rolling bearing ring. The invention also relates to a method for producing a rolling bearing, and to a rolling bearing, in particular a wheel bearing.

Background

US 2010/0052262 a1 describes a sealing arrangement arranged for a wheel bearing, the sealing arrangement comprising a resilient sealing element and a metal stop element. The stop element has a surface which is produced by shot peening.

Disclosure of Invention

The object of the invention is to improve the contact surfaces for the efficient production of seals in the rolling bearing technology.

According to the invention, this object is achieved by a method for machining a rolling bearing ring according to claim 1 and a method for manufacturing a rolling bearing according to claim 9. The object is also achieved by a rolling bearing having the features of claim 10. In the following, the embodiments and advantages of the invention described in connection with the rolling bearing also apply correspondingly to the machining method and the manufacturing method, and vice versa.

The method according to the invention for machining a bearing ring of a rolling bearing comprises the following features:

-clamping a blank provided for manufacturing a bearing ring in a machine tool,

structuring the annular surface of the bearing ring forming the sealing surface by high-feed milling.

The annular blank provided for the manufacture of the bearing ring is clamped in a machine tool, for example a milling machine, wherein a non-rotating arrangement of the blank can also be used as an alternative to rotating the blank. The annular surface of the bearing ring forming the sealing surface is structured by high-feed milling.

High-feed milling, also known as HFM (high-feed milling), achieves high cutting performance while having high feed rate and cutting speed. High performance milling tools used herein have a special cutting edge geometry with several cutting edges. These high performance milling tools can be provided with indexable inserts as well as without indexable inserts.

The use of high feed milling for forming the sealing surface enables very specific adjustment of the surface structure and surface roughness, so that the friction between the seal and the sealing surface can be specifically adjusted and minimized.

The publication "High-feed milling for structured tool surfaces for sheet metal forming" Dennis Freiberg, ISBN 978-3-8027-.

Different machining parameters during high-feed milling can be responsible for the appearance and the corresponding roughness depth of each surface structuring. The machining parameters comprise, inter alia, the feed direction of the high-feed milling tool, the feed speed or cutting speed of the high-feed milling tool, the angle of incidence of the axis of rotation of the high-feed milling tool with respect to the surface to be machined, and the depth of cut of the high-feed milling tool. Another optional machining parameter here is the rotational speed of the workpiece or bearing ring to be machined by the high-feed milling.

Depending on the type of metal (brittle or ductile), a preferred cutting speed for the metal is about 50m/min to 300 m/min. It has proven advantageous to set the depth of cut (axial feed) of a high feed milling tool in the range of 1 μm to 500 μm.

The contact seal formed by the structured surface of the bearing ring in the region of the sealing surface and the elastic sealing element has low friction and low vulnerability while at the same time having good sealing effect. The sealing effect is related both to the retention of the lubricant, i.e. grease or oil, in the rolling bearing and to keeping dirt away from the interior of the rolling bearing.

In particular, it has proven useful to perform high-feed milling by means of the faces of a high-feed milling tool (plane)Milling). This makes it possible to set the high-feed milling tool at an angle or at a set angle relative to the surface to be machined. It is particularly preferred that the surface is at an angle β of 0 ° to 10 ° relative to the surface of the bearing ring forming the sealing surface_fIs guided.

It has proven useful to produce the raceway of the bearing ring by cutting in the same clamping process in which the surface of the bearing ring forming the sealing surface is structured, wherein the blank is rotated during the two machining steps mentioned. Alternatively, however, it is of course also possible to machine the bearing ring separately to form the track and the sealing surface, that is to say in a different clamping process. In this case, it is also possible to use spatially separate and/or different machine tools for forming the rails and for forming the sealing surfaces.

If the sealing surface is structured and strengthened while the workpiece is rotating, at least one roller body track of the bearing ring is machined, i.e. in a preferred manner by turning and/or grinding at the same setting as the rotating blank, i.e. the workpiece. The preferred rotational speed of the workpiece to be machined, here a bearing ring, depends on the diameter of the workpiece to be machined, the milling tool position and the surface structure to be achieved.

With this preferred method several advantages are achieved:

on the one hand, efficient and precise machining is facilitated due to the fact that: the structured surface of the bearing ring is formed at the same setting at which the machining of the bearing ring is also performed. On the other hand, no separate element is required to make sealing contact, for example in the form of a stop disk or a thrust ring to be connected to the bearing ring. In contrast, in rolling bearings, the elastic sealing element fastened to one of the bearing rings is in direct contact with the highly fed milled sealing surface of the other bearing ring. This not only minimizes the number of parts, but also tends to minimize the space required for the rolling bearing, compared to conventional solutions.

In a preferred embodiment of the method, during high feed milling, the high feed milling tool used is displaced in the axial direction of the bearing ring relative to the bearing ring. Alternatively, during high feed milling, the high feed milling tool is displaced in the radial direction of the bearing ring relative to the bearing ring.

For example, such displacement of the machine tool traces a spiral, helical or wavy line intersecting itself a plurality of times on the machined surface. In any case, at the end of the machining process, the recesses produced on the machined surface provided as the sealing surface are approximately evenly distributed, expressed as the number of recesses per unit area.

It has therefore proved itself that, in a high-feed milling process, the high-feed milling tool describes a spiral or helical line on the surface to be structured. Alternatively, it has proven to be advantageous that, during high-feed milling, the high-feed milling tool describes a plurality of intersecting wavy lines on the surface to be structured. In this way, a variety of surface structures and surface roughnesses can be set for the sealing faces, which can be tailored to the specific application and its requirements.

It has proven useful to use at least one smoothing aftertreatment process in the region of the surface of the sealing surface formed by high-feed milling. Brushing, sandblasting, etching, etc. are suitable as the post-treatment method. As a result, burrs or sharp edges in the region of the surface of the sealing surface formed by high-feed milling are reduced, which leads to a longer service life of the seal in contact with the sealing surface. The risk of the seal being damaged or roughened on its contact surface with the sealing surface is significantly reduced.

The method for producing a rolling bearing comprises the following steps:

providing a bearing ring having a surface structured by means of high-feed milling as a sealing surface and a further bearing ring,

-arranging a plurality of roller bodies between the bearing rings,

-mounting the seal between the bearing rings effectively such that the seal is retained on the further bearing ring and in contact with the structured surface.

The contact seal formed by the structured surface of the bearing ring in the region of the sealing surface and the elastic sealing element has low friction and low vulnerability while at the same time having good sealing effect. The sealing effect is related both to the retention of the lubricant, i.e. grease or oil, in the rolling bearing and to keeping dirt away from the interior of the rolling bearing.

The rolling bearing according to the invention comprises at least two bearing rings, between which a plurality of roller bodies are arranged, and has at least one seal which is held on one of the bearing rings and contacts the highly fed milled surface of the other bearing ring.

The balls as well as the needles or rollers, such as barrel rollers, barrel rollers or tapered rollers, can be provided as roller bodies of the rolling bearing. The rolling bearing can be designed as a single-row or multi-row bearing and can comprise two bearing rings or a greater number of bearing rings, for example three bearing rings. For example, rolling bearings are wheel bearings for motor vehicles.

In particular, the structured surface, that is to say the sealing surface subjected to high-feed milling, has depressions with a roughness depth R of at most 100 μm_t. This ensures that the sealing effect of the seal, which extends until it abuts against the structured surface or the sealing surface, is maintained, and at the same time an optimization of the friction generated between the seal and the structured surface or the sealing surface is achieved. It is particularly preferred to select a roughness depth R of the structured surface of at most 10 μm_t. In particular a roughness depth R in the range of 3 μm to 5 μm_tWhich has proven itself here.

Although one of the bearing rings of the rolling bearing in the region of the sealing surface is machined by high-feed milling, the other bearing ring is usually not provided with such machining. The rolling bearing may be sealed on one side or may be sealed on both sides. Each of the bearing rings may be a one-piece bearing ring or may be a split bearing ring.

In a typical configuration, the bearing ring of the rolling bearing milled by high feed is the inner ring. Either the inner ring or the outer ring may be provided as a rotating bearing ring. The bearing ring with the high-feed milled sealing surface can therefore in principle be either an inner ring or an outer ring.

Drawings

Two exemplary embodiments of the invention are explained in more detail below by means of the figures. In the drawings:

figure 1 shows a schematic view of machining the surface of a bearing ring by high feed milling,

figure 2 shows a perspective view of a bearing ring machined with the method according to figure 1,

figure 3 shows a rolling bearing designed as a deep groove ball bearing comprising a bearing ring according to figure 2,

fig. 4 shows a section through a rolling bearing designed as a wheel bearing with a bearing ring machined according to fig. 1, an

Fig. 5 shows different surface structuring formed by high-feed milling on a surface made of a metallic material.

Detailed Description

The following description refers to all exemplary embodiments unless otherwise indicated. Throughout the drawings, portions or structures that correspond to each other or have substantially the same effect are denoted by the same reference numerals.

The rolling bearing, which is designated as a whole by reference numeral 1, is designed as a ball bearing and comprises an inner ring 2 and an outer ring 3 (compare fig. 3). The rolling bearing 1 shown in fig. 3 is a deep groove ball bearing, whereas the rolling bearing 1 shown only partially in fig. 4 is a double-row angular contact ball bearing, i.e. a wheel bearing for a motor vehicle. In this case the flange of the inner ring 2 is indicated with 4.

In both cases, the balls roll as roller bodies 5 between the bearing rings 2, 3. The roller bodies 5 can be guided in a not shown cage. The track 6 of the inner ring 2 in contact with the roller body 5 and the track 7 of the outer ring 3 in contact with the roller body 5 can be seen.

A seal 8 with a sealing lip 9 is held on the outer ring 3. The sealing lip 9 is in contact with a surface 10 of the inner ring 2, which surface is oriented parallel to the central axis M and depicts a cylindrical shape concentric with the central axis of the rolling bearing 1 in the case of fig. 3. On the other hand, in the case of fig. 4, the surface 10 lies on a plane oriented perpendicularly to the central axis M. In both cases, the seal 8 is a contact seal. In a manner not shown, the seal 8 may have more than one sealing lip 9.

The surface 10 contacted by the sealing lip 9 is structured by means of high feed milling as shown in fig. 1 and provides a surface structuring 11. The method is used for producing the inner ring 2 of the rolling bearing 1 according to fig. 3 and for producing the inner ring 2 of the rolling bearing 1 according to fig. 4. The surface 10 provided as a sealing surface is not subjected to a smooth finishing after high feed milling.

For producing the inner ring 2, a blank, the basic shape of which corresponds to the shape of the subsequent inner ring 2, is clamped into a not shown machine tool, in particular a milling machine. During the subsequent machining, the blank, that is to say the inner ring 2, is then cut at a certain cutting speed v about its central axis M_cAnd (4) rotating. Machining of the blank while clamped in the machine tool includes machining the roller body track 6.

In the example shown in fig. 1 to 3, the rolling bearing 1 is sealed on only one side. The rolling bearing 1 therefore has only a single cylindrical surface 10, which serves as a sealing surface in the fully assembled rolling bearing 1 (fig. 3). The surface structuring 11 of the surface 10 shown in fig. 2 is also provided in the exemplary embodiment according to fig. 4. The surface structuring 11 has the form of a plurality of recesses 12. The roughness depth R of the structured surface 10 is in this case_tIn the range from 3 to 5 μm.

A tool 13 in the form of a high-feed milling tool 14 is used for producing the recess 12. The tool 13 is mounted on a machine tool.

The high-feed milling tool 14 may be oriented in an XYZ coordinate system (see fig. 1) with respect to a central axis M in the XY plane and/or in an angular manner as seen in the YZ plane. The high-feed milling tool 14 is axially advanced in the Y-axis direction, that is, material is removed by advancing in the direction of the rotation axis M.

In order to produce the surface structuring 11 of the inner ring 2 according to fig. 4, the tool 13 is moved radially slowly and uniformly, for example from the inside to the outside or from the outside to the inside. The depressions 12 thus produced are theoretically located on a spiral line. On the other hand, if the tool 13 is moved at a relatively high frequency between a first extreme point radially inward and a second extreme point representing the radially outer boundary of the surface 10, those wave forms of the surface structuring 11 which lie in a single plane, i.e. the plane of the surface 10, occur first. During several rotations of the inner ring 2, these waveforms overlap several times on a principle comparable to the exemplary embodiment according to fig. 1, so that in this case also a high degree of uniformity of the distribution of the depressions 12 within the surface 10 is achieved.

Fig. 5 shows fig. 5a) to 5e) five different surface structures 11a to 11e formed by means of high-feed milling on a planar surface made of a metallic material, in particular steel. The different machining parameters during high-feed milling are responsible for the resulting appearance and the corresponding roughness depth of each surface structuring 11a to 11 e. For each surface structuring 11a to 11e, the following parameters are given: cutting speed v_cAxial feed a_eRadial feed a_pFeed per tooth f_zAnd a set angle beta_fThese parameters are used to form the individual surface structuring with the same milling tool.

Fig. 5 a):

v_c＝100m/min

a_e＝1mm

a_p＝100μm

f_z＝0.05mm

β_f＝0.1°

fig. 5 b):

v_c＝100m/min

a_e＝3mm

a_p＝100μm

f_z＝0.3mm

β_f＝5°

fig. 5 c):

v_c＝100m/min

a_e＝1mm

a_p＝100μm

f_z＝0.1mm

β_f＝0.1°

fig. 5 d):

v_c＝100m/min

a_e＝1mm

a_p＝100μm

f_z＝0.15mm

β_f＝0.1°

fig. 5 e):

v_c＝100m/min

a_e＝1mm

a_p＝100μm

f_z＝0.3mm

β_f＝0.5°

the appearance of the sealing surface can be designed in such a way that: the parallel machining path 110 of the high-feed milling tool 14 is shown in a longitudinal configuration which extends in the direction of the feed direction, wherein an arc-shaped or partially circular milling path 111 can be seen within such a machining path 110 as a transverse configuration which is formed substantially perpendicular to the longitudinal configuration (compare fig. 5a), 5b) and 5 e)). However, it is also possible to produce more uniform surface structuring which is not shown as a distinct longitudinal structure (compare fig. 5c), fig. 5 d)).

The XYZ coordinate system shown as an example in fig. 5e) is intended to illustrate the machining parameters. Given cutting speed v in the cutting direction along the Z axis_cGiving axial feed a in the direction of the Y-axis_eGiving a radial feed a in the direction of the X-axis_pIndicating per-tooth feed f in the direction of the Z-axis_zAnd indicates the angle of incidence β of the axis of rotation R of the high-feed milling tool 14 (see fig. 1) with respect to the XZ plane_f。

By some experiments with varying machining parameters during high feed milling, different surfaces can be generated that are best suited for use as surface structuring for the sealing surfaces. It should be noted, however, that different designs of the milling cutter tool used with respect to the number of cutting edges (or number of teeth) and the arrangement of the cutting edges also have an influence on the obtained surface structure. Different surface structures are achieved using the same machining parameters but using different milling tool geometries. However, a person skilled in the art is readily able to find a suitable surface structure for the sealing surface of the bearing ring while changing the machining parameters by means of some experiments during high feed milling with a given milling tool.

Description of the reference numerals

1 rolling bearing

2 inner ring

3 outer ring

4 Flange

5 roller body

6 track of inner ring

7 outer ring of rails

8 sealing element

9 sealing lip

10 surface of

11. 11a to 11e surface structuring

110 processing track

111 milling rail

12 recess part

13 tool

14 high feed milling tool

M center axis

R axis of rotation

X X coordinates

Y Y coordinates

Z Z coordinates.