阅读说明：本技术 一种拉拉裤及其成型工艺 (Pull-up pants and forming process thereof ) 是由 吴明辉 汤国开 林一速 于 2021-08-03 设计创作，主要内容包括：本发明涉及一次性卫生用品领域,尤其涉及一种拉拉裤,包括基底材料、吸收主体,所述吸收主体包括吸收芯、防漏挡边,所述防漏挡边包括挡边材料层、防漏橡筋,所述防漏挡边夹持于吸收芯与基底材料之间,所述防漏挡边的自由端向上延伸后包覆于吸收芯上端面上形成一次包覆部,所述一次包覆部沿长度方向的两端与吸收芯粘合形成一次粘合部,所述一次包覆部的中部与吸收芯上端面不粘合形成立体护围部,所述吸收芯沿长度方向的中部处设置有两道折痕凹槽,所述折痕凹槽的深度为吸收芯深度的1/5～1/2,所述折痕凹槽的宽度为吸收芯宽度的1/2～4/5。其解决了现有拉拉裤折叠中折痕不稳定、折痕对吸收芯影响较大、容易产生折皱的技术问题。还提出一种基于同一发明构思的拉拉裤成型工艺。(The invention relates to the field of disposable sanitary products, in particular to pull-up pants, which comprise a base material and an absorption main body, the absorption main body comprises an absorption core and a leakage-proof flange, the leakage-proof flange comprises a flange material layer and a leakage-proof rubber band, the leak-proof flange is clamped between the absorption core and the base material, the free end of the leak-proof flange extends upwards and then covers the upper end surface of the absorption core to form a primary covering part, the two ends of the primary coating part along the length direction are bonded with the absorption core to form a primary bonding part, the middle part of the primary coating part is not bonded with the upper end surface of the absorption core to form a three-dimensional enclosure part, the middle part department of absorbent core along length direction is provided with two crease grooves, the degree of depth of crease groove is 1/5 ~ 1/2 of absorbent core degree of depth, the width of crease groove is 1/2 ~ 4/5 of absorbent core width. It has solved the technical problem that crease is unstable, the crease influences absorption core great, produce pincher trees easily among the folding of current pull-up diaper. Also provides a forming process of the pull-up diaper based on the same invention concept.)

1. The utility model provides a pull-up diaper, includes base material (1), locates the absorption main part on base material (1), preceding waistline and back waistline are provided with respectively at the length direction's of base material (1) both ends, the both sides of preceding waistline and the both sides of back waistline bond respectively, form annular elastic waistline, and base material (1) after the bonding forms anter (3) and back part (4) with the absorption main part, its characterized in that: the absorption body comprises an absorption core (21) and leakage-proof flanges arranged at two sides of the absorption core (21), the leakage-proof flanges comprise more than two layers of flange material layers (221) which are arranged in a stacked mode and leakage-proof rubber bands (222) which are clamped between the two flange material layers (221), one side of each leakage-proof flange in the width direction is clamped between the absorption core (21) and a base material (1), the free ends of the leakage-proof flanges extend upwards and then are coated on the upper end face of the absorption core (21) to form a primary coating portion (223), two ends of the primary coating portion (223) in the length direction are bonded with the absorption core (21) to form a primary bonding portion, the middle portion of the primary coating portion (223) is not bonded with the upper end face of the absorption core (21) to form a three-dimensional enclosure portion (224 primary bonding portion, 225), the number of the leakage-proof rubber bands (222) is more than two, one leakage-proof rubber band (222) is arranged at the free end of each leakage-proof flange, the other leakage-proof rubber band (222) is arranged at an interval of 2-5 mm, two crease grooves (211) are formed in the middle of the absorption core (21) along the length direction, the depth of each crease groove (211) is 1/5-1/2 of the depth of the absorption core (21), and the width of each crease groove (211) is 1/2-4/5 of the width of the absorption core (21).

2. A pull-up pant according to claim 1, wherein: when the absorbent core (21) is folded, it is folded along the crease groove (211).

3. A pull-up pant according to claim 2, wherein: the depth of the crease groove (211) is gradually reduced from two sides of the middle part in the width direction.

4. A pull-up pant according to claim 1, 2 or 3, wherein: the primary coating part (223) is folded again to form a secondary coating part (226), the secondary coating part (226) covers the primary coating part (223), and two ends of the secondary coating part (226) along the length direction are bonded with the primary bonding part to form a secondary bonding part (227).

5. A pull-up pant according to claim 4, wherein: the width of the secondary bonding part (227) is gradually reduced from the middle part in the length direction to the outside.

6. A pull-up pant according to claim 1, 2 or 3, wherein: wherein an SAP particle layer (228) is clamped between two flange material layers (221).

7. A process for forming pull-up pants according to claim 1 or 2 or 3, comprising the steps of:

firstly, manufacturing a pull-up diaper base material (1);

secondly, manufacturing an absorption main body, wherein the absorption main body comprises an absorption core (21) and leakage-proof flanges arranged at two sides of the absorption core (21), two crease grooves (211) are arranged at the middle part of the absorption core (21) along the length direction, the depth of each crease groove (211) is 1/5-1/2 of the depth of the absorption core (21), the width of each crease groove (211) is 1/2-4/5 of the width of the absorption core (21), a flange material layer (221) is input and then folded, leakage-proof rubber bands (222) are added during folding, then the flange material layer (221) is compounded at the lower ends of two sides of the absorption core (21) in the width direction, then the flange material layer (221) is folded upwards to cover the absorption core (21) to form a primary covering part (223), and two ends of the primary covering part (223) along the length direction are bonded with the absorption core (21) to form a primary bonding part, then the primary coating part (223) is folded again to form a secondary coating part (226), the secondary coating part (226) covers the primary coating part (223), two ends of the secondary coating part (226) along the length direction are bonded with the primary bonding part to form a secondary bonding part (227), and the leakage-proof rubber band (222) is positioned in the secondary coating part (226);

thirdly, compounding the absorption main body on the base material (1) to form a continuous pull-up diaper body;

fourthly, folding the middle part of the pull-up diaper body along the length direction to form a front piece (3) and a rear piece (4) of the pull-up diaper body, and supporting the folded pull-up diaper body by using a supporting device (5) during folding to enable the front piece (3) and the rear piece (4) to form an interval in the folding process and enable the front piece (3) and the rear piece (4) to form an arc-shaped bending state;

fifthly, folding the pull-up diaper body along the crease groove (211), carrying out primary rolling on the folded pull-up diaper body, then carrying out secondary rolling, and arranging a folding forming device (6) for realizing crease stabilization between the primary rolling and the secondary rolling to realize rolling on the outer side surfaces of the front piece (3) and the back piece (4) so as to form creases between the front piece (3) and the back piece (4);

and sixthly, welding and cutting the pull-up diaper body to form the pull-up diaper.

8. The forming process of the pull-up pant of claim 7, wherein: folding forming device (6) are including separating mechanism and roll-in mechanism, separating mechanism includes that a plurality of intervals set up be used for realizing anter (3) and back part (4) contactless separation roller (61), a plurality of compression roller group that are used for realizing that the crease is firm, separation roller (61) are including the separation roller (61) body and locate arc tip (62) of separation roller (61) body front end, separation roller (61) are drawn relatively and are drawn the rotatable setting of trousers body, compression roller group is including compression roller roll body (63) that set up from top to bottom and locate the roll splenium (64) of each compression roller roll body (63) front end, roll splenium (64) are formed the contraction state by compression roller roll body (63) front end, and each compression roller group is located between two adjacent separation rollers (61) on the horizontal plane, roll splenium (64) are drawn the rotatable setting of trousers body relatively.

9. The forming process of the pull-up pant of claim 8, wherein: the separation roller (61) and/or the roller press (64) is/are provided on the circumferential outer side with a first layer of a low-friction material, the roller pressing part (64) is detachably arranged at the front end of the roller body (63) of the pressing roller, a gap (A) is formed between the free end of the roller pressing part (64) and the free end of the arc-shaped end part (62) in the vertical direction, the size of the gap (A) is 10-50 mm, the rolling part (64) can rotate relative to the roller bodies (63), each roller body (63) is driven by the roller driving device to realize synchronous rotation, the arc-shaped end parts (62) can rotate relative to the separating roller bodies (61), each separating roller body (61) is driven by the separating roller (61) driving device to synchronously rotate, the roller group close to one end of the supporting device (5) is a heating roller group, and the roller group far away from one end of the supporting device (5) is a cooling roller group.

10. The forming process of the pull-up pant of claim 7, wherein: strutting arrangement (5) include backing roll (51) that a plurality of intervals set up, and the tip of each backing roll (51) supports to lean on the folding middle mark when drawing the trousers body and folding, and each backing roll (51) draws the trousers body rotatable setting relatively, be provided with arc support end (52) on the tip of backing roll (51), be provided with the low coefficient of friction material layer of second on the surface of backing roll (51), the diameter of backing roll (51) is by both sides to middle crescent, and guarantees that each backing roll (51) all with the medial surface contact of drawing the body open, the axle center of each backing roll (51) is located same horizontal plane.

Technical Field

The invention relates to the field of disposable sanitary products, in particular to pull-up pants and a forming process thereof.

Background

At present, in the production process of the pull-up pants, a folding process is often needed, which is a necessary process before the welding of the waist of the pull-up pants, such as the Chinese patent application number: CN201910633868.8 discloses a manufacturing process of pull-up pants, which comprises the following steps: a first step of making an absorbent core; secondly, compounding the first path of non-woven fabric and the liquid-tight film to form a bottom layer material, and bonding waistline rubber bands on the bottom layer material; thirdly, compounding the absorption core with a bottom layer material; fourthly, bonding the second path of non-woven fabric with a three-dimensional enclosure, an enclosure rubber band and a plane rubber band to form a surface layer material, and compounding the surface layer material on a complex of the absorption core and the bottom layer material; fifthly, longitudinally folding to form a front piece and a back piece of the pull-up diaper; sixthly, opening the front piece and the rear piece, enlarging the distance between the front piece and the rear piece of the folded semi-finished pull-up pants, and simultaneously carrying out rolling conveying on the front piece and the rear piece; and seventhly, welding and cutting the front piece and the rear piece of the pull-up diaper to form the pull-up diaper. It has solved the technical problem that current pull-up diaper has pincher trees situation when the finished product.

In the existing folding process of the pull-up pants, the crease of the front piece and the back piece of the pull-up pants is mostly pressed, and the crease of the pull-up pants can be formed by the method, and the crease condition can also be reduced.

It is also the direction of the applicant's research how to make the folding according to a design so that the impact on the absorbent core can be reduced.

Disclosure of Invention

Therefore, aiming at the problems, the invention provides pull-up pants, which solve the technical problems that the folding line is unstable, the folding line has large influence on an absorption core and the existing pull-up pants are easy to wrinkle in the folding process. Also provides a forming process of the pull-up diaper based on the same invention concept.

In order to achieve the purpose, the invention adopts the following technical scheme: a pull-up diaper comprises a base material and an absorption body arranged on the base material, wherein a front waistline and a rear waistline are respectively arranged at two ends of the base material in the length direction, two sides of the front waistline and two sides of the rear waistline are respectively bonded to form an annular elastic waistline, the bonded base material and the absorption body form a front piece and a rear piece, the absorption body comprises an absorption core and leakage-proof flanges arranged at two sides of the absorption core, each leakage-proof flange comprises more than two flange material layers which are stacked and a leakage-proof rubber band clamped between the two flange material layers, one side of each leakage-proof flange in the width direction is clamped between the absorption core and the base material, the free end of each leakage-proof flange extends upwards and then is coated on the upper end face of the absorption core to form a primary coating part, and the two ends of the primary coating part in the length direction are bonded with the absorption core to form a primary bonding part, the middle part of once cladding portion does not bond with absorption core up end and forms three-dimensional fender portion, the quantity of leak protection rubber band is more than two, and the free end department on leak protection flange is located to one of them leak protection rubber band, and another leak protection rubber band interval 2-5 mm sets up, the middle part department of absorbing the core along length direction is provided with twice crease recess, the degree of depth of crease recess is 1/5 ~ 1/2 of absorbing the core degree of depth, the width of crease recess is 1/2 ~ 4/5 of absorbing the core width.

Further, when the absorbent core is folded, it is folded along the crease grooves.

Furthermore, the depth of the crease groove is gradually reduced from two sides of the middle part in the width direction.

Furthermore, the primary coating part is folded again to form a secondary coating part, the secondary coating part covers the primary coating part, and two ends of the secondary coating part along the length direction are bonded with the primary bonding part to form a secondary bonding part.

Further, the width of the secondary bonding portion is gradually reduced from the middle portion in the length direction to the outside.

Further, an SAP particle layer is clamped between the two rib material layers.

A forming process of pull-up pants based on the same invention concept comprises the following steps:

firstly, manufacturing a pull-up diaper base material;

secondly, manufacturing an absorption main body, wherein the absorption main body comprises an absorption core and leak-proof flanges arranged on two sides of the absorption core, two crease groove are arranged in the middle of the absorption core along the length direction, the depth of the crease groove is 1/5-1/2 of the depth of the absorption core, the width of the crease groove is 1/2-4/5 of the width of the absorption core, a flange material layer is input and then folded, leak-proof rubber bands are added during folding, then the flange material layer is compounded at the lower ends of the two sides of the absorption core along the width direction, then the flange material layer is folded upwards and covered on the absorption core to form a primary covering part, two ends of the primary covering part along the length direction are bonded with the absorption core to form a primary bonding part, then the primary covering part is folded again to form a secondary covering part, two ends of the secondary covering part along the length direction are bonded with the primary bonding part to form a secondary bonding part, the leakage-proof rubber band is positioned in the secondary coating part;

thirdly, compounding the absorption main body on the base material to form a continuous pull-up diaper body;

fourthly, folding the middle part of the pull-up diaper body along the length direction to form a front piece and a rear piece of the pull-up diaper body, and supporting the folded pull-up diaper body by using a supporting device during folding to form an interval between the front piece and the rear piece during folding and form an arc-shaped bending state between the front piece and the rear piece;

fifthly, folding the pull-up diaper body along the crease groove, carrying out primary rolling on the folded pull-up diaper body, and then carrying out secondary rolling, wherein a folding forming device for realizing the stability of the crease is arranged between the primary rolling and the secondary rolling, so that the outer side surfaces of the front piece and the rear piece are rolled, and the crease is formed between the front piece and the rear piece;

and sixthly, welding and cutting the pull-up diaper body to form the pull-up diaper.

Further, the folding forming device comprises a separating mechanism and a roller pressing mechanism, wherein the separating mechanism comprises a plurality of separating rollers which are arranged at intervals and used for realizing the non-contact of the front piece and the rear piece, and a plurality of pressing roller groups used for realizing the stability of the crease marks, the separating rollers comprise separating roller bodies and arc-shaped end portions arranged at the front ends of the separating roller bodies, the separating rollers can rotate relative to the pull-up trousers body, the pressing roller groups comprise pressing roller bodies arranged up and down and rolling portions arranged at the front ends of the pressing roller bodies, the pressing portions are formed in a shrinkage state by the front ends of the pressing roller bodies, each pressing roller group is located between two adjacent separating rollers on the horizontal plane, and the pressing portions can rotate relative to the pull-up trousers body.

Furthermore, a first low-friction-coefficient material layer is arranged on the outer side of the circumference of the separation roller and/or the rolling portion, the rolling portion is detachably arranged at the front end of the roller body, a gap is formed between the free end of the rolling portion and the free end of the arc-shaped end portion in the vertical direction, the size of the gap is 10-50 mm, the rolling portion is rotatable relative to the roller body, each roller body is driven by the roller driving device to synchronously rotate, the arc-shaped end portion is rotatable relative to the roller body, each separation roller body is driven by the separation roller driving device to synchronously rotate, the roller group close to one end of the supporting device is a heating roller group, and the roller group far away from one end of the supporting device is a cooling roller group.

Further, strutting arrangement includes the backing roll that a plurality of intervals set up, and the tip of each backing roll supports to lean on the folding middle trace when drawing the trousers body and folding, and each backing roll draws the rotatable setting of trousers body relatively, be provided with the arc on the tip of backing roll and support the end, be provided with the low coefficient of friction material layer of second on the surface of backing roll, the diameter of backing roll is by increasing gradually to the centre by both sides, and guarantees that each backing roll all contacts with the medial surface that pulls open the body, and the axle center of each backing roll is located same horizontal plane.

By adopting the technical scheme, the invention has the beneficial effects that:

1. this scheme can be so that when the pull-up diaper is folding through setting up the setting of crease recess, can carry out effectual folding according to the folding mode that expects for the folding effect of pull-up diaper is better, and the crease is more firm. And through the setting of once cladding portion, once bonding portion, can be so that prevent that the effect of edge leakage is better, form better three-dimensional fender portion. The depth of crease recess diminishes gradually by width direction's middle part both sides is for the shape of cooperation pull-up diaper for when the junction of anter and back part formed the arc, there is better folding effect, and difficult production pincher trees. The secondary cladding portion and the secondary bonding portion are arranged, so that the three-dimensional enclosure portion can have a better side leakage prevention effect. And through the setting of SAP granular layer, can make the side leakage effect of preventing of leak protection flange better.

2. Through the setting of absorbing the main part, can be so that play the effect of direction for subsequent folding, and can be so that the product prevent that the edge leakage effect is better. The adoption is to the roll-in of outside face to realize fashioned, and support the product of folding in-process earlier through strutting arrangement, main purpose still can not be because of the folding of suddenly nature in order to guarantee to absorb the special construction of main part, and constantly twist and move and lead to being destroyed at folding in-process, through supporting, can be so that anter and back piece formation interval among the folding process, and make anter and back piece formation arc bending state, thereby reduce the special construction that absorbs the main part and can not be impaired. When the crease forming is carried out, the special structure of the absorption main body is adapted to be folded, so that the crease forming effect can be better. In addition, the mode of adopting the folding and rolling of the outer side surface can reduce the damage of the special structure of the absorption body to the maximum extent. The primary rolling aims at clamping the folded pull-up pants, namely the rolling pressure of the pull-up pants only needs to meet the clamping conveying requirement, the rolling pressure is not required, and even the rolling pressure is reduced to the maximum extent on the basis of keeping the clamping conveying.

3. Through separating mechanism, the cooperation of roll-in mechanism forms the folding forming device, can realize that anter and back part have open part and have the position that receives the roll-in, can realize the shaping of crease like this more effectively, the roll-in portion is formed the contraction state by the compression roller roll body front end in addition, should contract into natural transition, can form the curve shape of preferred to realize better roll-in, can effectively protect the special construction who absorbs the main part. The pull-up diaper body is rotatable to the relative pull-up diaper body of separation roller, and the rotatable setting of pull-up diaper body of roll splenium can effectively guarantee can not lead to the friction because of separation roller and compression roller set in pull-up diaper transportation process. And the friction can be effectively reduced by arranging the first low-friction-coefficient material layer. Because the thickness of the pull-up diaper of difference is different, and different absorption main parts also can lead to the difference of thickness, and different rolling thickness also can be required to different special construction, can realize comparatively accurately for making the roll-in, and for the convenience in the installation of equipment, dismantlement, locates compression roller roll body front end with roll-in portion detachably, can realize the improvement of adaptability effectively. A gap is formed between the free end of the rolling part and the free end of the arc-shaped end part in the vertical direction, and the size of the gap is 10-50 mm, so that the stretched part and the rolled part can be naturally transited, crease forming can be well realized, and the special structure of the absorption main body can be better stabilized. The relative compression roller roll body of roll-in portion is rotatable, and each compression roller roll body realizes synchronous rotation by compression roller drive arrangement drive, the relative separation roll body of arc tip is rotatable, and each separation roll body realizes synchronous rotation by separation roller drive arrangement drive, realizes synchronous rotation when the compression roller roll body is realized by compression roller drive arrangement drive, and the relative compression roller roll body of roll-in portion is rotatable, can effectively realize frictional reduction like this, can guarantee moreover when causing the compression roller roll body not to rotate because of hindering, the roll-in portion still can draw the trousers rotation relatively, keeps the low friction to carry. The same is true of the arcuate end portions. The roller group close to one end of the supporting device is a heating roller group, and the roller group far away from one end of the supporting device is a cooling roller group, so that the crease can be effectively fixed in the process of realizing rolling.

4. The end parts of the supporting rollers abut against the folding middle mark when the pull-up diaper body is folded, and the supporting rollers are rotatably arranged relative to the pull-up diaper body, so that the supporting can be well realized. Be provided with the arc on the tip of backing roll and support the end, be provided with the low coefficient of friction material layer of second on the surface of backing roll, can be so that the supporting effect is better, and can realize the reduction of effectual frictional force. The diameter of backing roll is by increasing gradually in the middle of by both sides, and guarantees that each backing roll all contacts with the medial surface that pulls open the body, and aim at makes this flow of folding have better stable effect to the special construction who absorbs the main part like this. The axes of the support rollers are located on the same horizontal plane, so that this effect is maintained.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic cross-sectional view at B-B in FIG. 1;

FIG. 3 is a schematic cross-sectional view at C-C in FIG. 1;

FIG. 4 is a schematic structural view of a pull-up pant forming process of the present invention;

FIG. 5 is a schematic view of the fold forming apparatus;

FIG. 6 is a schematic structural view of the support device;

FIG. 7 is a schematic view of the configuration of the supporting rollers in engagement with the front and rear rows;

FIG. 8 is a schematic view of the folding and forming apparatus in a state of being engaged with the front and rear rows.

Reference numerals:

1. a base material; 21. an absorbent core; 211. a crease groove; 221. a rib material layer; 222. leak-proof rubber bands; 223. a primary coating portion; 224 a primary adhesive portion; 225. a three-dimensional enclosure part; 226. a secondary coating part; 227. a secondary bonding section; 228. a layer of SAP particles; 3. a front panel; 4. a rear panel; 5. a support device; 51. a support roller; 52. an arc-shaped support end; 6. a fold forming device; 61. a separation roller; 62. an arcuate end portion; 63. a compression roller body; 64. a roll-pressing portion; A. a gap; 7. a primary rolling mechanism; 8. and a secondary rolling mechanism.

Detailed Description

The invention will now be further described with reference to the accompanying drawings and detailed description.

Referring to fig. 1 to 3, the present embodiment provides a pair of pull-up pants, including a base material 1, and an absorbent main body disposed on the base material 1, wherein a front waistline and a rear waistline are respectively disposed at two ends of the base material 1 in a length direction, two sides of the front waistline and two sides of the rear waistline are respectively bonded to form an annular elastic waistline, the front sheet 3 and the rear sheet 4 are formed by the base material 1 and the absorbent main body after bonding, the absorbent main body includes an absorbent core 21 and two or more leakproof ribs disposed at two sides of the absorbent core 21, the leakproof ribs include two or more laminated rib material layers 221, and leakproof rubber strings 222 disposed between the two rib material layers 221, one side of the leakproof ribs in a width direction is sandwiched between the absorbent core 21 and the base material 1, free ends of the leakproof ribs extend upward and then cover the upper end surface of the absorbent core 21 to form a primary covering portion 223, two ends of the primary coating part 223 along the length direction are bonded with the absorption core 21 to form a primary bonding part, and the middle part of the primary coating part 223 is not bonded with the upper end surface of the absorption core 21 to form a primary bonding part of the three-dimensional enclosure part 224; 225, the number of the leakage-proof rubber bands 222 is more than two, wherein one leakage-proof rubber band 222 is arranged at the free end of the leakage-proof rib, the other leakage-proof rubber band 222 is arranged at an interval of 2-5 mm, and a third leakage-proof rubber band 222 is further arranged in the scheme and is positioned at the joint of the primary coating portion 223 and the secondary coating portion 226. The middle part department of absorbent core 21 along length direction is provided with twice crease recess 211, the degree of depth of crease recess 211 is 1/5 ~ 1/2 of absorbent core 21 degree of depth, the width of crease recess 211 is 1/2 ~ 4/5 of absorbent core 21 width, and the size of crease recess 211 can set up according to actual need. When the absorbent core 21 is folded, it is folded along the crease groove 211. The depth of the crease groove 211 is gradually reduced from both sides of the middle portion in the width direction. The primary covering part 223 is folded again to form a secondary covering part 226, the secondary covering part 226 covers the primary covering part 223, and two ends of the secondary covering part 226 in the length direction are bonded with the primary bonding part to form a secondary bonding part 227. The width of the secondary bonding portion 227 is gradually reduced from the middle portion in the length direction outward. Wherein a layer of SAP particles 228 is sandwiched between two layers of the flange material 221.

In the above scheme, the layer of the flange material layer 221 close to the absorbent core 21 is a hydrophilic nonwoven fabric, and the layer far from the absorbent core 21 is a water repellent nonwoven fabric or water repellent material. The upper surface of the absorbent core 21 may also have special structures, such as drug-added chips, holes, grooves, etc.

In fig. 1, the first adhesive portion 224 and the second adhesive portion 227 are actually overlapped, and are shown by respectively indicating for better illustration. The size and distribution density of the SAP particle layer 228 may be selected according to actual needs.

Referring again to fig. 4 to 8, a forming process of pull-up pants based on the same inventive concept comprises the following steps:

firstly, manufacturing a pull-up diaper base material 1;

secondly, manufacturing an absorption main body, wherein the absorption main body comprises an absorption core 21 and leak-proof flanges arranged at two sides of the absorption core 21, two crease groove 211 are arranged at the middle part of the absorption core 21 along the length direction, the depth of the crease groove 211 is 1/5-1/2 of the depth of the absorption core 21, the width of the crease groove 211 is 1/2-4/5 of the width of the absorption core 21, a flange material layer 221 is input and folded, leak-proof rubber bands 222 are added during folding, then the flange material layer 221 is compounded at the lower ends of two sides of the absorption core 21 along the width direction, then the flange material layer 221 is folded upwards to cover the absorption core 21 to form a primary coating part 223, two ends of the primary coating part 223 along the length direction are bonded with the absorption core 21 to form a primary bonding part, then the primary coating part 223 is folded again to form a secondary coating part 226, the secondary coating part 226 covers the primary coating part 223, two ends of the secondary coating part 226 along the length direction are bonded with the primary bonding part to form a secondary bonding part 227, and the leakage-proof rubber band 222 is positioned in the secondary coating part 226;

thirdly, compounding the absorption main body on the base material 1 to form a continuous pull-up diaper body;

fourthly, folding the middle part of the pull-up diaper body along the length direction to form a front piece 3 and a rear piece 4 of the pull-up diaper body, and supporting the folded pull-up diaper body by using a supporting device 5 during folding, so that the front piece 3 and the rear piece 4 are separated in the folding process, and the front piece 3 and the rear piece 4 are in an arc-shaped bending state;

fifthly, folding the pull-up diaper body along the crease groove 211, carrying out primary rolling on the folded pull-up diaper body by using a primary rolling mechanism 7, then carrying out secondary rolling by using a secondary rolling mechanism 8, and arranging a folding forming device 6 for realizing stable crease between the primary rolling and the secondary rolling to roll the outer side surfaces of the front piece 3 and the back piece 4 so as to form the crease between the front piece 3 and the back piece 4;

and sixthly, welding and cutting the pull-up diaper body to form the pull-up diaper.

The folding forming device 6 comprises a separating mechanism and a roller pressing mechanism, wherein the separating mechanism comprises a plurality of separating rollers 61 which are arranged at intervals and used for realizing the non-contact of the front sheet 3 and the rear sheet 4, and a plurality of pressing roller sets used for realizing the stability of creases, each separating roller 61 comprises a separating roller 61 body and an arc-shaped end part 62 arranged at the front end of the separating roller 61 body, the separating rollers 61 can be rotatably arranged relative to the pull-up diaper body, each pressing roller set comprises a pressing roller body 63 arranged up and down and a rolling part 64 arranged at the front end of each pressing roller body 63, each pressing part 64 is in a contraction state formed by the front end of each pressing roller body 63, each pressing roller set is positioned between two adjacent separating rollers 61 on the horizontal plane, and each pressing part 64 can be rotatably arranged relative to the pull-up diaper body. The separation roller 61 and/or the roller pressing part 64 are/is provided with a first low-friction-coefficient material layer on the outer side of the circumference, the roller pressing part 64 is detachably arranged at the front end of a roller body 63 of the roller, a gap A is formed between the free end of the roller pressing part 64 and the free end of the arc-shaped end part 62 in the vertical direction, the size of the gap A is 10-50 mm, the roller pressing part 64 can rotate relative to the roller body 63 of the roller, each roller body 63 of the roller is driven by a roller driving device to synchronously rotate, the arc-shaped end part 62 can rotate relative to the separation roller body 61, each separation roller body 61 is driven by the separation roller driving device to synchronously rotate, the roller group close to one end of the supporting device 5 is a heating roller group, and the roller group far away from one end of the supporting device 5 is a cooling roller group.

The shape of the rolling part can be adjusted according to actual requirements, the shape is not unique, and the dismounting mode can adopt a quick joint mode, such as a saw blade mounting and mounting mode of an electric cutting machine and a grinding wheel mounting mode of a grinding machine. The number of the heating roller groups and the number of the cooling roller groups can be adjusted according to actual needs, and in the scheme, the front three roller groups can be set to be heated, and the rear three roller groups can be set to be cooled.

Support arrangement 5 includes the backing roll 51 that a plurality of intervals set up, and the tip of each backing roll 51 leans on the folding middle mark when drawing the trousers body and folding, and each backing roll 51 is drawing the trousers body rotatable setting relatively, be provided with arc support end 52 on the tip of backing roll 51, be provided with the low coefficient of friction material layer of second on the surface of backing roll 51, the diameter of backing roll 51 is by increasing gradually to the centre by both sides, and guarantees that each backing roll 51 all contacts with the medial surface that draws the body open, and the axle center of each backing roll 51 is located same horizontal plane.

When the SAP particle layer 228 needs to be clamped between the two rib material layers 221, the SAP particle layer 228 is added in the process of adding the leakage-proof rubber band 222 during folding after the SAP particle layer 221 is input in the second step, and the spreading density and range can be controlled according to actual needs.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.

In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.

While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.