Rotating ring for rotating disc extraction tower, moving and static ring assembly and rotating disc extraction tower

文档序号:1806528 发布日期:2021-11-09 浏览:23次 中文

阅读说明:本技术 一种转盘萃取塔用动环以及动静环组件和转盘萃取塔 (Rotating ring for rotating disc extraction tower, moving and static ring assembly and rotating disc extraction tower ) 是由 刘新泰 颜昌洪 徐德超 尹胜 于 2021-07-29 设计创作,主要内容包括:本发明公开了一种转盘萃取塔用动环以及动静环组件和转盘萃取塔,该动环为齿轮结构,包括齿轮法面、均匀布设于齿轮法面外圆周的分散齿以及位于中心用于安装转轴的轴孔;分散齿由第一斜边和第二斜边组成,第一斜边的延长线穿过动环的正中心,第二斜边与相邻分散齿上与之相交的第一斜边垂直。该动静环组件包括转轴、动环和静环,动环设置于转轴上,动环和静环上下间隔设置,动环为具有上述结构的动环。该转盘萃取塔包括塔体,塔体内设有上述动环或动静环组件。本发明动环和动静环组件在使用过程中可使物料分散更均匀,粒径分布更窄,提高萃取塔的萃取效率。本发明转盘萃取塔萃取效率高,可广泛适用于不易分层,或易于乳化的体系的萃取分离。(The invention discloses a movable ring for a turntable extraction tower, a movable ring component, a fixed ring component and a turntable extraction tower, wherein the movable ring is of a gear structure and comprises a gear normal surface, dispersing teeth uniformly distributed on the outer circumference of the gear normal surface and a shaft hole positioned in the center and used for installing a rotating shaft; the dispersion teeth are composed of a first bevel edge and a second bevel edge, the extension line of the first bevel edge penetrates through the center of the movable ring, and the second bevel edge is perpendicular to the first bevel edge which is intersected with the adjacent dispersion teeth. The movable ring and the static ring assembly comprise a rotating shaft, a movable ring and a static ring, wherein the movable ring is arranged on the rotating shaft, the movable ring and the static ring are arranged at an upper interval and a lower interval, and the movable ring is of the structure. The rotary disc extraction tower comprises a tower body, wherein the movable ring or the movable and fixed ring component is arranged in the tower body. The movable ring and the movable and static ring assemblies can ensure that the materials are dispersed more uniformly and the particle size distribution is narrower in the using process, thereby improving the extraction efficiency of the extraction tower. The rotary disc extraction tower has high extraction efficiency, and can be widely applied to extraction separation of systems which are not easy to layer or emulsify.)

1. The utility model provides a rotating disc is rotating ring for extraction tower which characterized in that: the movable ring (1) is of a gear structure and comprises a gear normal surface (11), dispersing teeth (12) uniformly distributed on the outer circumference of the gear normal surface (11) and a shaft hole (13) positioned in the center and used for mounting the rotating shaft (3);

the dispersion teeth (12) are composed of a first bevel edge (121) and a second bevel edge (122), the extension line of the first bevel edge (121) passes through the center of the movable ring (1), and the second bevel edge (122) is perpendicular to the first bevel edge (121) which is adjacent to the dispersion teeth (12) and intersects with the dispersion teeth.

2. The rotating ring for a rotating disc extraction tower according to claim 1, wherein: 12 dispersing teeth (12) are uniformly distributed on the outer circumference of the gear normal surface (11).

3. The rotating ring for a rotating disc extraction tower according to claim 1, wherein: the included angle between the first bevel edge (121) and the second bevel edge (122) on the same dispersing tooth (12) is 60 degrees.

4. The rotating ring for a rotating disc extraction tower according to claim 1, wherein: the thickness of the movable ring (1) is 2-6 mm.

5. The rotating ring for a rotating disc extraction tower according to claim 1, wherein: the rotating direction of the rotating ring (1) when the rotating ring works in the rotating disc extraction tower is opposite to the direction of the dispersing teeth (12).

6. The utility model provides a carousel is sound ring subassembly for extraction tower, includes pivot (3), rotating ring (1) and quiet ring (2), rotating ring (1) set up in on pivot (3), quiet ring (2) are ring shape, and its outer fringe is close with the extraction tower inner wall, interval setting its characterized in that about rotating ring (1) and quiet ring (2): the rotating ring (1) is according to any one of claims 1-3.

7. The utility model provides a carousel extraction tower, includes the tower body, its characterized in that: the tower body is internally provided with a movable ring (1) as claimed in any one of claims 1 to 3 or a movable and static ring assembly as claimed in claim 4.

Technical Field

The invention belongs to the technical field of extraction equipment, and particularly relates to a movable ring, a movable ring component and a fixed ring component for a turntable extraction tower and the turntable extraction tower.

Background

The rotary disc extraction tower is an important chemical mass transfer device and has wide application in the fields of chemical industry, petroleum, environmental protection and the like. The rotary disc extraction tower has the advantages of simple structure, large treatment capacity, low investment and the like. Therefore, since their introduction, they have been widely used in the pharmaceutical, fine, and petrochemical industries.

The basic structure of the rotary disc extraction tower is that a plurality of annular baffles are arranged on the inner wall surface of the tower body at certain intervals, and the annular baffles are called as static rings which divide the tower into a plurality of small spaces. A movable ring is arranged between the two stationary rings. The rotating ring is fixed on a rotating shaft, and the rotating shaft is driven by a motor of the tower. The diameter of the movable ring is smaller than the inner diameter of the stationary ring, so that the movable ring is convenient to assemble and disassemble. During extraction, the moving ring rotates with the rotating shaft at high speed, and the shearing stress generated in the liquid breaks the dispersed phase into many small liquid quotient and generates strong vortex motion in the liquid phase, so that the interphase contact area and the mass transfer coefficient are increased. Meanwhile, the existence of the static ring inhibits axial back mixing to a certain extent, so that the mass transfer efficiency of the rotating disc extraction tower is higher.

The prior art has less research on the aspect of a rotating ring structure, generally adopts a circular ring turntable structure, and has the following defects:

1. wide particle size distribution of the dispersed phase, small tower plate number of the extraction tower and low extraction efficiency.

2. For an easily emulsified system, the wide particle size distribution easily causes emulsification, and the extraction fails because of difficult layering.

Disclosure of Invention

In order to overcome the defects and shortcomings of the prior art, the invention aims to provide a rotating ring for a rotating disc extraction tower, which can enable materials to be dispersed more uniformly and have narrower particle size distribution in the use process, and improve the extraction efficiency of the extraction tower.

The second purpose of the invention is to provide a moving and static ring component for a turntable extraction tower, which can ensure that materials are dispersed more uniformly and the particle size distribution is narrower in the using process, thereby improving the extraction efficiency of the extraction tower.

The third purpose of the invention is to provide a rotary disc extraction tower which has high extraction efficiency and can be widely applied to extraction separation of a system which is not easy to be layered or easy to be emulsified.

In order to achieve the purpose, the invention adopts the following technical scheme:

the invention provides a rotating ring for a turntable extraction tower, which is of a gear structure and comprises a gear normal surface, dispersing teeth uniformly distributed on the outer circumference of the gear normal surface and a shaft hole positioned in the center and used for installing a rotating shaft;

the dispersion tooth comprises first hypotenuse and second hypotenuse, the extension line of first hypotenuse passes the centre of action ring, the second hypotenuse is with adjacent the first hypotenuse that intersects with it on the dispersion tooth is perpendicular.

Furthermore, 12 dispersing teeth are uniformly distributed on the outer circumference of the normal surface of the gear.

Furthermore, the included angle between the first oblique edge and the second oblique edge on the same dispersion tooth is 60 degrees.

Furthermore, the thickness of the movable ring is 2-6 mm.

Further, the rotating direction of the rotating ring in the rotary disc extraction tower is opposite to the direction of the dispersing teeth.

The invention also provides a movable ring component for the rotary disc extraction tower, which comprises a rotating shaft, a movable ring and a stationary ring, wherein the movable ring is arranged on the rotating shaft, the stationary ring is annular, the outer edge of the stationary ring is close to the inner wall of the extraction tower, the movable ring and the stationary ring are arranged at intervals up and down, and the movable ring is the movable ring with the structure.

The invention also provides a rotary disc extraction tower which comprises a tower body, wherein the tower body is internally provided with the movable ring or the movable and fixed ring component with the structure.

The invention has the beneficial effects that:

1. compared with the circular turntable structure in the prior art, the movable ring of the invention has the advantages that the material can be dispersed more uniformly, the particle size distribution is narrower, the phenomenon of excessive dispersion of the material is not obvious, the phenomena of emulsification, non-layering and the like are not easy to occur, and the extraction efficiency can be improved by 30 percent or more.

2. The rotating disc extraction tower adopting the moving ring can be widely applied to extraction and separation of systems which are difficult to layer or easy to emulsify.

Drawings

FIG. 1 is a schematic structural view of a section of a stationary ring component of a rotary disc extraction tower;

FIG. 2 is a schematic view of the structure of the rotating ring of the present invention;

FIG. 3 is a schematic view of a stationary ring structure according to the present invention;

wherein: 1. a moving ring; 11. normal face of gear; 12. dispersing teeth; 121. a first beveled edge; 122. a second beveled edge; 13. a shaft hole; 2. a stationary ring; 3. a rotating shaft; 4. a pillar; 5. a distance tube.

Detailed Description

To better illustrate the objects, aspects and advantages of the present invention, the present invention will be further described with reference to specific embodiments. This invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete and will fully convey the concept of the invention to those skilled in the art, and the present invention will only be defined by the appended claims.

The invention provides a rotating ring for a rotary disc extraction tower, wherein the rotating ring 1 is of a gear structure and comprises a gear normal surface 11, dispersing teeth 12 uniformly distributed on the outer circumference of the gear normal surface 11 and a shaft hole 13 positioned in the center and used for mounting a rotating shaft 3; the rotating ring 1 is connected with the rotating shaft 3 in a welding mode.

The dispersion teeth 12 are composed of a first inclined edge 121 and a second inclined edge 122, an extension line of the first inclined edge 121 passes through the center of the rotating ring 1, and the second inclined edge 122 is perpendicular to the first inclined edge 121 intersected with the adjacent dispersion teeth 12.

Furthermore, the included angle between the first inclined edge 121 and the second inclined edge 122 on the same dispersed tooth 12 is 60 °, that is, 12 dispersed teeth 12 are uniformly distributed on the circumference of the gear normal plane 11. Experiments prove that the particle size distribution of the dispersed phase formed under the dispersion action is narrow, and the particle size distribution is within 5-8 mm, so that the number of the tower plates of the extraction tower can be maximized.

Furthermore, the thickness of the rotating ring 1 is 2-6mm, and the rotating ring is made of 304 stainless steel.

Further, the rotating ring 1 rotates in the opposite direction to the dispersion teeth 12 when operating in the rotating disc extraction column.

The invention also provides a movable ring assembly and a static ring assembly for the rotary disc extraction tower, which comprise a rotating shaft 3, a movable ring 1 and a static ring 2, wherein the movable ring 1 is arranged on the rotating shaft 3, the static ring 2 is annular, the outer edge of the static ring 2 is connected with the inner wall of the extraction tower, the movable ring 1 and the static ring 2 are arranged at intervals up and down, and the number of the static rings 2 is 1 more than that of the movable rings 1. The rotating ring 1 is a rotating ring having the above structure.

Furthermore, the moving ring 1 and the static ring 2 are both made of 304 stainless steel materials, and the thickness is 2-6 mm. The rotary disc extraction tower shown in figure 1 is provided with 30 static rings 2 and 29 dynamic rings 1. The static rings 2 are connected through three support columns 4, and the plates are separated through distance pipes 5. The distance tube 5 is a hollow structure, and the support 4 is arranged in the distance tube 5.

The invention also provides a rotary disc extraction tower which comprises a tower body, wherein the tower body is internally provided with the movable ring 1 with the structure or the movable and fixed ring component with the structure.

The experimental effect of the present invention was analyzed with reference to the following experimental examples:

experimental example 1: comparative experiment of dispersing effect

Subject: the experimental group extraction tower adopts the movable ring, the comparison group extraction tower adopts the circular disc in the prior art, and other parts have the same structure.

Raw materials: optical monomer (CR 39).

Extracting liquid: pure water.

The experimental conditions are as follows: 200 g/min of optical monomer was fed to the upper feed port, and 200 g/min of pure water was fed to the lower feed port.

The results of the experiments are shown in tables 1 and 2 below:

table 1: comparison result of dispersion effect at 300 rpm

Table 2: comparative results of dispersion effect at 400 rpm

And (4) conclusion: experiments show that compared with the prior art, the gear moving ring has the following obvious advantages: 1. the material is dispersed evenly and the particle size distribution is narrow. 2. The material is not obviously over-dispersed, and the phenomena of emulsification, no layering and the like are not easy to occur.

Experimental example 2: comparative experiment of extraction effect

Subject: the experimental group extraction tower adopts the movable ring, the comparison group extraction tower adopts the circular disc in the prior art, and other parts have the same structure.

Raw materials: the acid content of the optical monomer (CR39) was 2%.

Extracting liquid: pure water.

The experimental conditions are as follows: the optical monomer is fed into the upper feed inlet, and the pure water is fed into the lower feed inlet at a speed of 100 g/min and 300 r/min.

The results of the experiments are shown in tables 3 and 4 below:

table 3: comparison result of extraction effect of pure water feeding 100 g/min

Table 4: comparison of extraction efficiency with pure water feed at 200 g/min

And (4) conclusion: experiments show that compared with the prior art, the gear moving ring has the following obvious advantages: 1. the extraction efficiency is high. 2. The usage amount of the extraction solvent is small.

It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.

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