Pelleting formula and processing method of isatis tinctoria seeds

文档序号:1822090 发布日期:2021-11-12 浏览:30次 中文

阅读说明:本技术 一种菘蓝种子的丸粒化配方和加工方法 (Pelleting formula and processing method of isatis tinctoria seeds ) 是由 吴红 李霞 张成霞 丁银花 徐璐 赵嘉豪 程天利 于 2021-08-20 设计创作,主要内容包括:本发明公开了一种菘蓝种子的丸粒化配方,包括粘合剂、填充剂、杀虫剂和着色剂,填充剂采用的材料为粘土和蛭石,粘合剂采用的材料为淀粉和树胶,填充剂中粘土和蛭石的使用量分别为10g~15g和8g~13g,粘合剂中淀粉和树胶的使用量分别为6.8g~8.2g和5.4g~7.6g,杀虫剂采用的材料设置为呋虫胺、噻虫嗪、噻虫胺、氟啶虫酰胺、氯虫苯甲酰胺中的一种或几种,所述种子:粘土:蛭石:淀粉:树胶的用量比为1:3~4:2~2.6:1.9~2.2:1.3~1.8,有益于通过利用不同类型和比例的粘合剂的配合增强包衣对种子丸粒的黏合性,并通过利用粘合剂与粘合剂酶的配合提升丸粒的崩解效果,提升种子的萌芽效果,同时通过完善且严格的加工方法,提高了种子的丸粒化加工效果。(The invention discloses a pelleting formula of an isatis tinctoria seed, which comprises an adhesive, a filling agent, an insecticide and a coloring agent, wherein the filling agent is made of clay and vermiculite, the adhesive is made of starch and gum, the using amounts of the clay and the vermiculite in the filling agent are respectively 10-15 g and 8-13 g, the using amounts of the starch and the gum in the adhesive are respectively 6.8-8.2 g and 5.4-7.6 g, the insecticide is made of one or more of dinotefuran, thiamethoxam, clothianidin, flonicamid and chlorantraniliprole, and the seed is prepared from the following raw materials: clay: vermiculite: starch: the dosage ratio of the gum is 1: 3-4: 2-2.6: 1.9-2.2: 1.3 ~ 1.8 is of value to and strengthens the cohesiveness of coating to seed pill through the cooperation that utilizes the binder of different grade type and proportion to through utilizing the cooperation of binder and binder enzyme to promote the disintegration effect of pill, promote the germination effect of seed, through perfect and strict processing method, improved the pill processing effect of seed simultaneously.)

1. A pelleting formula of isatis tinctoria seeds is characterized in that: the composite fertilizer comprises a binding agent, a filling agent, an insecticide and a coloring agent, wherein the filling agent adopts clay and vermiculite, the binding agent adopts starch and gum, the clay and the vermiculite in the filling agent are respectively used in an amount of 10-15 g and 8-13 g, the starch and the gum in the binding agent are respectively used in an amount of 6.8-8.2 g and 5.4-7.6 g, the insecticide adopts materials such as one or more of dinotefuran, thiamethoxam, clothianidin, flonicamid and chlorantraniliprole, and the seed: clay: vermiculite: starch: the dosage ratio of the gum is 1: 3-4: 2-2.6: 1.9-2.2: 1.3 to 1.8.

2. A pelletization formulation of isatis tinctoria seed according to claim 1, characterized in that: the coloring materials adopted by the coloring agent comprise 3 of carmine, lemon yellow and indigo.

3. A pelletization formulation of isatis tinctoria seed according to claim 1, characterized in that: amylase and hemicellulase may be added to the binder.

4. A pelletization formulation of isatis tinctoria seed according to claim 1, characterized in that: the using amounts of the clay and the vermiculite in the filler are respectively 11 g-14 g and 9 g-12 g.

5. A pelletization formulation of isatis tinctoria seed according to claim 1, characterized in that: the amount of starch and gum used in the adhesive is 5.2g to 6.8g and 3.8g to 6g, respectively.

6. A pelletization formulation of isatis tinctoria seed according to claim 1, characterized in that: the seed: clay: vermiculite: starch: the dosage ratio of the gum is 1: 3.3: 2.4: 2.1: 1.8.

7. a method for pelletization of the Isatis tinctoria seed according to claim 1, which comprises:

s1, purifying and selecting the seeds to be pelletized, and removing sand grains, stones or foreign crop seeds possibly doped in the seeds;

s2, sterilizing the seeds to be pelletized after purification and selection;

s3, sterilizing the seeds according to the weight ratio of 1: adding a filling agent and an adhesive in a ratio of 4:1 to uniformly adhere the mixture to the surface of the seeds to form a uniform and smooth surface structure of the seeds;

s4 enlarging the rolling machine, adding additives and adhesive for several times, repeating coating, rapidly increasing volume or weight, and making the pellet smooth and uniform

S5, screening the seeds after the seeds are formed into pills by using a vibration screening device with a specific screen hole, distinguishing the pills with different sizes, continuously pelleting the unqualified pills, and entering the next procedure if the qualified pills are qualified;

s6, spraying different dyes on the surface of the moving pill to color;

s7, putting the colored pellets into a dryer and observing whether the moisture content reaches the specified moisture content;

and S8, packaging and warehousing.

8. The method of claim 7, wherein the processing method comprises: in the seed disinfection process, the disinfectant can be soaked by carbendazim.

9. The method of claim 8, wherein the processing method comprises: the using amount ratio of the carbendazim to the seeds is 1:250, the soaking time is set to be 1-2 hours, and after soaking is completed, the seeds are cleaned with clear water and dried to complete disinfection.

Technical Field

The invention relates to the technical field of agriculture, in particular to a pelleting formula and a processing method of isatis tinctoria seeds.

Background

Isatis tinctoria, Papaveraceae, Brassicaceae, Isatis tinctoria. The plants are native to China and cultivated in various places of China.

The isatis indigotica fort stem is upright and green, the top of the isatis indigotica fort stem is multi-branched, and the plant is smooth and hairless and has white frost. The plant base leaves are blue-green, oblong or long and round and are in the shape of needles. The woad is yellow and white in petal, wide in wedge shape, nearly truncated at the top end, short-pedicel, nearly oblong in short horn fruit, flat, hairless, finned at the edge, oblong in seed, light brown, flowering phase for 4-5 months, and fruiting phase for 5-6 months, and woad is fond of warm climate, cold-resistant and waterlogging-resistant. The seed pelleting technology is that the seeds are wrapped with nutrient substances to form pills, so that the appearance and the shape of the pelleted seeds are uniform, and the mechanical sowing is facilitated. Meanwhile, because the medicament and the growth hormone are added in the pelleting process, the germination rate of the seeds is high, the seedlings emerge neatly, the seedlings grow strongly, and the material for pelleting the seeds mainly comprises the following components: binders, disintegrants, fillers, colorants, and the like.

Disclosure of Invention

The invention aims to provide a pelleting formula and a processing method of isatis tinctoria seeds, which have the advantages of good bonding effect, high disintegration speed and high seed germination rate and solve the problems in the background art.

In order to achieve the purpose, the invention provides the following technical scheme: a pelleting formula of isatis tinctoria seeds is characterized in that: the composite fertilizer comprises a binding agent, a filling agent, an insecticide and a coloring agent, wherein the filling agent adopts clay and vermiculite, the binding agent adopts starch and gum, the clay and the vermiculite in the filling agent are respectively used in an amount of 10-15 g and 8-13 g, the starch and the gum in the binding agent are respectively used in an amount of 6.8-8.2 g and 5.4-7.6 g, the insecticide adopts materials such as one or more of dinotefuran, thiamethoxam, clothianidin, flonicamid and chlorantraniliprole, and the seed: clay: vermiculite: starch: the dosage ratio of the gum is 1: 3-4: 2-2.6: 1.9-2.2: 1.3 to 1.8.

Preferably, the coloring agent adopts 3 coloring materials of carmine, lemon yellow and indigo.

Preferably, amylase and hemicellulase may be added to the binder.

Preferably, the amount of clay and vermiculite used in the filler is 11g to 14g and 9g to 12g, respectively.

Preferably, the amount of starch and gum used in the adhesive is from 5.2g to 6.8g and from 3.8g to 6g, respectively.

Preferably, the seed: clay: vermiculite: starch: the dosage ratio of the gum is 1: 3.3: 2.4: 2.1: 1.8.

preferably, a processing method for pelletization of the isatis tinctoria seed comprises the following steps:

s1: purifying and selecting the seeds to be pelletized, and removing sand grains, stones or different crop seeds which are possibly doped in the seeds;

s2: sterilizing the purified and selected seeds to be pelletized;

s3: the disinfected seeds are prepared from the following components in parts by weight: adding a filling agent and an adhesive in a ratio of 4:1 to uniformly adhere the mixture to the surface of the seeds to form a uniform and smooth surface structure of the seeds;

s4: enlarging the spheronizer, adding additives and binders for multiple times, repeatedly coating, rapidly increasing the volume or weight, and gradually smoothing and uniformly making the pellets

S5: after the seeds are formed into pills, a vibration screening device with a specific screen hole is used for screening, the pills with different sizes are distinguished, unqualified pills can be continuously pelletized, and qualified pills enter the next procedure;

s6: spraying different dyes on the surface of the moving pill to color;

s7: putting the colored pellets into a dryer and observing whether the moisture content reaches the specified moisture content;

s8: and (7) packaging and warehousing.

Preferably, in the seed disinfection process, the disinfectant solution can be soaked by carbendazim.

Preferably, the using amount ratio of the carbendazim to the seeds is 1:250, the soaking time is set to be 1-2 hours, and after soaking, the seeds are washed with clean water and dried to complete disinfection.

1. Compared with the prior art, the invention has the following beneficial effects: according to the invention, the adhesion of the coating to the seed pellets is enhanced by utilizing the matching of adhesives of different types and proportions, and meanwhile, the reaction between amylase and starch and the reaction between hemicellulase and gum are utilized, so that the pellets can be quickly disintegrated after meeting water, the disintegration speed of the adhesive is accelerated, the seeds are quickly lost to wrap and enter the germination stage, the problem that the adhesion effect is poor or the seeds are not easy to disintegrate due to poor effect of the adhesive in the traditional seed pelleting is solved, and the effect of improving the germination probability of the seeds is achieved.

2. Compared with the prior art, the invention has the following beneficial effects: the invention adopts a perfect and strict processing method, and completes the automatic industrial production and processing of seed pelleting from the industrial processes of material selection, disinfection, processing, screening, polishing and coloring, drying, metering and packaging, thereby improving the pelleting processing effect of the seeds and enhancing the germination effect of the seeds.

Drawings

FIG. 1 is a process flow chart of a processing method for pelletization of Isatis tinctoria seeds according to the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1:

referring to fig. 1, a method for processing isatis tinctoria seeds into pellets includes the following steps:

s1, purifying and selecting the seeds to be pelletized, and removing sand grains, stones or foreign crop seeds possibly doped in the seeds;

s2, sterilizing the seeds to be pelletized after purification and selection;

s3, sterilizing the seeds according to the weight ratio of 1: adding a filling agent and an adhesive in a ratio of 4:1 to uniformly adhere the mixture to the surface of the seeds to form a uniform and smooth surface structure of the seeds;

s4, enlarging the rolling device, adding the additive and the adhesive for many times, repeatedly coating, rapidly increasing the volume or the weight, and gradually rounding and uniformly forming the pills;

s5, screening the seeds after the seeds are formed into pills by using a vibration screening device with a specific screen hole, distinguishing the pills with different sizes, continuously pelleting the unqualified pills, and entering the next procedure if the qualified pills are qualified;

s6, spraying different dyes on the surface of the moving pill to color;

s7, putting the colored pellets into a dryer and observing whether the moisture content reaches the specified moisture content;

s8: and (7) packaging and warehousing.

Example 2:

referring to fig. 1, a method for processing isatis tinctoria seeds into pellets includes the following steps:

s1, purifying and selecting the seeds to be pelletized, and removing sand grains, stones or foreign crop seeds possibly doped in the seeds;

s2, sterilizing the seeds to be pelletized after purification and selection;

s3, sterilizing the seeds according to the weight ratio of 1: adding a filling agent and an adhesive in a ratio of 4:1 to uniformly adhere the mixture to the surface of the seeds to form a uniform and smooth surface structure of the seeds;

s4, enlarging the rolling device, adding the additive and the adhesive for many times, repeatedly coating, rapidly increasing the volume or the weight, and gradually rounding and uniformly forming the pills;

s5, screening the seeds after the seeds are formed into pills by using a vibration screening device with a specific screen hole, distinguishing the pills with different sizes, continuously pelleting the unqualified pills, and entering the next procedure if the qualified pills are qualified;

s6, spraying different dyes on the surface of the moving pill to color;

s7, putting the colored pellets into a dryer and observing whether the moisture content reaches the specified moisture content;

s8: and (7) packaging and warehousing.

Example 3:

referring to fig. 1, a method for processing isatis tinctoria seeds into pellets includes the following steps:

s1, purifying and selecting the seeds to be pelletized, and removing sand grains, stones or foreign crop seeds possibly doped in the seeds;

s2, sterilizing the seeds to be pelletized after purification and selection;

s3, sterilizing the seeds according to the weight ratio of 1: adding a filling agent and an adhesive in a ratio of 4:1 to uniformly adhere the mixture to the surface of the seeds to form a uniform and smooth surface structure of the seeds;

s4, enlarging the rolling device, adding the additive and the adhesive for many times, repeatedly coating, rapidly increasing the volume or the weight, and gradually rounding and uniformly forming the pills;

s5, screening the seeds after the seeds are formed into pills by using a vibration screening device with a specific screen hole, distinguishing the pills with different sizes, continuously pelleting the unqualified pills, and entering the next procedure if the qualified pills are qualified;

s6, spraying different dyes on the surface of the moving pill to color;

s7, putting the colored pellets into a dryer and observing whether the moisture content reaches the specified moisture content;

s8: and (7) packaging and warehousing.

Example 4:

referring to fig. 1, a method for processing isatis tinctoria seeds into pellets includes the following steps:

s1, purifying and selecting the seeds to be pelletized, and removing sand grains, stones or foreign crop seeds possibly doped in the seeds;

s2, sterilizing the seeds to be pelletized after purification and selection;

s3, sterilizing the seeds according to the weight ratio of 1: adding a filling agent and an adhesive in a ratio of 4:1 to uniformly adhere the mixture to the surface of the seeds to form a uniform and smooth surface structure of the seeds;

s4, enlarging the rolling device, adding the additive and the adhesive for many times, repeatedly coating, rapidly increasing the volume or the weight, and gradually rounding and uniformly forming the pills;

s5, screening the seeds after the seeds are formed into pills by using a vibration screening device with a specific screen hole, distinguishing the pills with different sizes, continuously pelleting the unqualified pills, and entering the next procedure if the qualified pills are qualified;

s6, spraying different dyes on the surface of the moving pill to color;

s7, putting the colored pellets into a dryer and observing whether the moisture content reaches the specified moisture content;

s8: and (7) packaging and warehousing.

Example 5:

referring to fig. 1, a method for processing isatis tinctoria seeds into pellets includes the following steps:

s1, purifying and selecting the seeds to be pelletized, and removing sand grains, stones or foreign crop seeds possibly doped in the seeds;

s2, sterilizing the seeds to be pelletized after purification and selection;

s3, sterilizing the seeds according to the weight ratio of 1: adding a filling agent and an adhesive in a ratio of 4:1 to uniformly adhere the mixture to the surface of the seeds to form a uniform and smooth surface structure of the seeds;

s4, enlarging the rolling device, adding the additive and the adhesive for many times, repeatedly coating, rapidly increasing the volume or the weight, and gradually rounding and uniformly forming the pills;

s5, screening the seeds after the seeds are formed into pills by using a vibration screening device with a specific screen hole, distinguishing the pills with different sizes, continuously pelleting the unqualified pills, and entering the next procedure if the qualified pills are qualified;

s6, spraying different dyes on the surface of the moving pill to color;

s7, putting the colored pellets into a dryer and observing whether the moisture content reaches the specified moisture content;

s8: and (7) packaging and warehousing.

Example 6:

referring to fig. 1, a method for processing isatis tinctoria seeds into pellets includes the following steps:

s1, purifying and selecting the seeds to be pelletized, and removing sand grains, stones or foreign crop seeds possibly doped in the seeds;

s2, sterilizing the seeds to be pelletized after purification and selection;

s3, sterilizing the seeds according to the weight ratio of 1: adding a filling agent and an adhesive in a ratio of 4:1 to uniformly adhere the mixture to the surface of the seeds to form a uniform and smooth surface structure of the seeds;

s4, enlarging the rolling device, adding the additive and the adhesive for many times, repeatedly coating, rapidly increasing the volume or the weight, and gradually rounding and uniformly forming the pills;

s5, screening the seeds after the seeds are formed into pills by using a vibration screening device with a specific screen hole, distinguishing the pills with different sizes, continuously pelleting the unqualified pills, and entering the next procedure if the qualified pills are qualified;

s6, spraying different dyes on the surface of the moving pill to color;

s7, putting the colored pellets into a dryer and observing whether the moisture content reaches the specified moisture content;

s8: and (7) packaging and warehousing.

Example 7:

referring to fig. 1, a method for processing isatis tinctoria seeds into pellets includes the following steps:

s1, purifying and selecting the seeds to be pelletized, and removing sand grains, stones or foreign crop seeds possibly doped in the seeds;

s2, sterilizing the seeds to be pelletized after purification and selection;

s3, sterilizing the seeds according to the weight ratio of 1: adding a filling agent and an adhesive in a ratio of 4:1 to uniformly adhere the mixture to the surface of the seeds to form a uniform and smooth surface structure of the seeds;

s4, enlarging the rolling device, adding the additive and the adhesive for many times, repeatedly coating, rapidly increasing the volume or the weight, and gradually rounding and uniformly forming the pills;

s5, screening the seeds after the seeds are formed into pills by using a vibration screening device with a specific screen hole, distinguishing the pills with different sizes, continuously pelleting the unqualified pills, and entering the next procedure if the qualified pills are qualified;

s6, spraying different dyes on the surface of the moving pill to color;

s7, putting the colored pellets into a dryer and observing whether the moisture content reaches the specified moisture content;

s8: and (7) packaging and warehousing.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

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