Steam sterilization system and working method for organic fertilizer particles

文档序号:1867900 发布日期:2021-11-23 浏览:11次 中文

阅读说明:本技术 有机肥颗粒的蒸汽灭菌系统和工作方法 (Steam sterilization system and working method for organic fertilizer particles ) 是由 顾健健 于 2021-08-20 设计创作,主要内容包括:本发明公开了一种机肥颗粒的蒸汽灭菌系统,包括通过支架固定的竖向壳体结构的蒸汽灭菌塔,所述蒸汽灭菌塔的顶部设置有有机肥颗粒进料口,所述蒸汽灭菌塔的底端设置有有机肥颗粒出料口;所述蒸汽灭菌塔的壳体内部为混合蒸汽加热仓:在保证后续灭菌效果的同时,避免更加超高温蒸汽对有机肥的营养成分造成破坏的程度。(The invention discloses a steam sterilization system for organic fertilizer particles, which comprises a steam sterilization tower of a vertical shell structure fixed by a support, wherein the top of the steam sterilization tower is provided with an organic fertilizer particle feeding hole, and the bottom of the steam sterilization tower is provided with an organic fertilizer particle discharging hole; the inside mixed steam heating bin that is of steam sterilization tower's casing: the degree of damage to the nutrient components of the organic fertilizer caused by ultrahigh-temperature steam is avoided while the subsequent sterilization effect is ensured.)

1. The steam sterilization system for the organic fertilizer particles comprises a steam sterilization tower (8) of a vertical shell structure, wherein the steam sterilization tower (8) is fixed through a support (7), an organic fertilizer particle feeding hole (23) is formed in the top of the steam sterilization tower (8), and an organic fertilizer particle discharging hole (29) is formed in the bottom end of the steam sterilization tower (8); the inside mixed steam heating bin that is of the casing of steam sterilization tower (8):

the method is characterized in that: the lower part of the steam sterilization tower (8) is provided with a conical wall (028) with a downward thin end, the inner wall of the conical wall (028) is an organic fertilizer downward sliding slope surface (28), and the bottom end of the conical wall (028) is provided with the organic fertilizer particle discharge hole (29); a bearing hole (0023) is coaxially arranged at the top end of the steam sterilization tower (8), a rotary feeding cylinder (31) which is communicated up and down is coaxially and rotatably arranged in the bearing hole (0023) through a bearing (023), and the rotary feeding cylinder (31) is internally provided with the machine fertilizer particle feeding hole (23);

the outer wall of the upper end of the rotary feeding cylinder (31) is coaxially provided with a synchronizing wheel (5), and the rotary feeding cylinder further comprises a driving device which is in driving connection with the synchronizing wheel (5) through a synchronous driving belt (6);

the steam sterilization tower (8) comprises two bilaterally symmetrical inclined heating pipes (12) in a shell structure, an inclined heating channel (11) is formed in each inclined heating pipe (12), and the upper ends of the two inclined heating pipes (12) are integrally communicated with the rotary feeding cylinder (31) together, so that the bilaterally symmetrical two inclined heating pipes (12) synchronously rotate along with the rotary feeding cylinder (31); the integrated joint of the upper ends of the two inclined heating pipes (12) forms a heating crotch part (60); organic fertilizer particles fed from the organic fertilizer particle feeding hole (23) fall to the heating crotch part (60) and then are shunted to the two inclined heating channels (11) towards two sides.

2. Steam sterilization system of organic fertilizer granules according to claim 1, characterized in that: the lower end of each rotary feeding cylinder (31) is coaxially and integrally communicated with a conical shell-shaped discharging nozzle (20), the axes of the rotary feeding cylinder (31) and the discharging nozzle (20) are vertical to the organic fertilizer downward sliding slope surface (28), a conical bin (21) is arranged in the discharging nozzle (20), and the inclined lower end of the discharging nozzle (20) is provided with a coaxial leaking port (70); the material leakage opening (70) is positioned at the height of the upper end of the organic fertilizer downward sliding slope surface (28), and a material leakage gap (20.1) is formed between the end of the material leakage opening (70) of the discharge nozzle (20) and the organic fertilizer downward sliding slope surface (28);

a conical annular heat-preservation liner wall (22) is coaxially arranged in the upper part of the steam sterilization tower (8), the upper end of the heat-preservation liner wall (22) is integrally connected with the inner wall at the top end of the steam sterilization tower (8), the lower end of the heat-preservation liner wall (22) is integrally connected with the upper end of the annular conical wall (028), so that an annular heat-preservation cabin (50) is formed between the heat-preservation liner wall (22) and the inner wall at the upper part of the steam sterilization tower (8), and the heat-preservation liner wall (22) is a steam heating cabin (24) in an enclosing range; the two inclined heating pipes (12) are both arranged in the enclosing range of the heat-insulating inner container wall (22);

a rotary sleeve (14) is rotatably arranged on the inner wall of the lower end of the inclined heating pipe (12) through a rotary bearing (13), an annular rolling ring (18) is coaxially arranged on the outer side of the material leakage opening (70) end of the discharging nozzle (20), and the outer ring of the annular rolling ring (18) is in rolling fit with the inner wall of the lower end of the heat-insulating inner container wall (22); a distance (16) is kept between the lower end surface of the annular rolling ring (18) and the fertilizer downward sliding slope surface (28); the inner wall of the annular rolling ring (18) is fixedly connected with a plurality of centrifugal poke rods (17) in a circumferential array; a plurality of stirring rods (19) are distributed in the conical bin (21) in a circumferential array mode, the upper end of each stirring rod (19) is fixedly connected with the inside of the rotary sleeve (14), the lower end of each stirring rod (19) is integrally connected with each centrifugal stirring rod (17) at the position of the material leakage opening (70), and therefore the annular rolling ring (18) and the rotary sleeve (14) are synchronous.

3. Steam sterilization system of organic fertilizer granules according to claim 2, characterized in that: the organic fertilizer downward-sliding slope is characterized in that an upper cone thin wall (40) and a lower cone thin wall (42) are arranged above the organic fertilizer downward-sliding slope (28) in parallel, the upper side of the upper cone thin wall (40) is a conical water centrifugal gasification chamber (97), a conical annular centrifugal combustion chamber (39) is formed between the upper cone thin wall (40) and the lower cone thin wall (42), a conical annular organic fertilizer steam sterilization channel (30) is formed between the lower cone thin wall (42) and the organic fertilizer downward-sliding slope (28), a plurality of sharp-shaped particle stirring sheets (38) are uniformly distributed on the lower surface of the lower cone thin wall (42), and the tips of the sharp-shaped particle stirring sheets (38) are in sliding or clearance fit with the organic fertilizer downward-sliding slope (28).

4. Steam sterilization system of organic fertilizer granules according to claim 3, characterized in that: a central air supply pipe (10) is coaxially arranged in the steam sterilization tower (8), an air guide channel (32) which is communicated up and down is arranged in the central air supply pipe (10), the middle part of the central air supply pipe (10) is integrally connected with the heating crotch part (60), and the upper end of the central air supply pipe (10) coaxially penetrates out from the organic fertilizer particle feed port (23); the outer wall of the lower end of the central blast pipe (10) is integrally connected with the lower end of the upper conical thin wall (40); the lower end of the lower conical thin wall (42) is coaxially and integrally connected with a column body (36), and an air guide gap (37) is formed between the upper end of the column body (36) and the lower end of the central air supply pipe (10), so that the lower end of the air guide channel (32) is communicated with the lower end of the conical annular centrifugal combustion chamber (39) through the air guide gap (37); the water distributor is characterized by further comprising a water guide pipe (34) vertically and integrally connected with the column body (36), wherein the upper end of the water guide pipe (34) is a water outlet end (77), and the lower end of the water guide pipe (34) is a water inlet end (35); the water supply device also comprises a hard soft water supply pipe (9), wherein the leading-out end of the soft water supply pipe (9) is rotatably sleeved with the water inlet end (35) of the water guide pipe (34) through a bearing; the water outlet end (77) of the water guide pipe (34) is communicated with the conical water centrifugal gasification chamber (97).

5. Steam sterilization system of organic fertilizer granules according to claim 4, characterized in that: the lower end profile of the central blast pipe (10) is fixedly connected with the upper end of the column body (36) through a plurality of connecting pieces (43).

6. Steam sterilization system of organic fertilizer granules according to claim 5, characterized in that: the device also comprises a horizontal annular flow guide disc (41), wherein the outer ring of the annular flow guide disc (41) is integrally connected with the inner contour of the upper end of the lower conical thin wall (42); the annular guide disc (41) is higher than the upper end of the upper conical thin wall (40); inner circle integration fixedly connected with of annular guiding plate (41) is heat flow cylinder (26) that link up from top to bottom, heat flow that link up from top to bottom in heat flow cylinder (26) gathers upwelling passageway (27), the heat flow gathers the upper end intercommunication of upwelling passageway (27) steam heated warehouses (24), just heating crotch portion (60) are in the heat flow gathers upwelling passageway (27) directly over.

7. Steam sterilization system of organic fertilizer granules according to claim 6, characterized in that: the air outlet device is characterized by also comprising an air feeder (2) fixedly installed through a fan bracket (3), wherein an air outlet cylinder (4) with the air feeder (2) facing downwards is rotatably sleeved with the upper end of the central air supply pipe (10) through a bearing; the air outlet device is characterized by also comprising an ethanol supply pipe (1), wherein the outlet end of the ethanol supply pipe (1) is communicated with the inside of the air outlet cylinder (4), and a valve is arranged on the ethanol supply pipe (1); an ignition device is arranged in the conical annular centrifugal combustion chamber (39).

8. Steam sterilization system of organic fertilizer granules according to claim 7, characterized in that:

the ethanol supply pipe (1) continuously supplies a predetermined amount of liquid into the pipe of the air outlet cylinder (4), then the ethanol liquid flows into the air guide channel (32) under the action of gravity, and then the ethanol liquid in the air guide channel (32) flows into the conical annular centrifugal combustion chamber (39) through the air guide gap (37) until the ethanol in the conical annular centrifugal combustion chamber (39) fills one third of the volume of the conical annular centrifugal combustion chamber (39); then closing a valve on the ethanol supply pipe (1); the driving device drives the synchronizing wheel (5) through a synchronous driving belt (6), so that the upper conical thin wall (40), the lower conical thin wall (42) and the two inclined heating pipes (12) rotate along the axis of the synchronizing wheel (5); meanwhile, the ethanol liquid in the conical annular centrifugal combustion chamber (39) forms a rotational flow under the rotation driving of the lower conical thin wall (42), so that the ethanol liquid in the conical annular centrifugal combustion chamber (39) which rotates and flows uniformly spreads on the upper surface of the upper conical thin wall (40) under the action of centrifugal force, and the ethanol liquid level in the conical annular centrifugal combustion chamber (39) is a conical liquid level parallel to the upper conical thin wall (40);

starting the blower (2) to continuously guide the external combustion-supporting air downwards through the air guide channel (32) and the air guide gap (37) into the conical annular centrifugal combustion chamber (39), so that fresh combustion-supporting air continuously flows above the ethanol liquid level in the conical annular centrifugal combustion chamber (39); the ignition device ignites the liquid level of the ethanol in the conical ring-shaped centrifugal combustion chamber (39), so that the whole conical ring-shaped centrifugal combustion chamber (39) is continuously filled with uniform combustion flame, the upper conical thin wall (40) is in a continuous high-temperature state, and high-temperature mixed gas of carbon dioxide and water vapor with the temperature of more than 300 ℃ is formed after the ethanol is combusted and continuously flows upwards;

meanwhile, the soft water supply pipe (9) guides softened water into the conical water centrifugal gasification chamber (97) through the water outlet end (77) of the water guide pipe (34), the water entering the conical water centrifugal gasification chamber (97) forms rotational flow due to the rotation of the upper conical thin wall (40), so that the water rotating and flowing in the conical water centrifugal gasification chamber (97) is uniformly spread on the upper surface of the upper conical thin wall (40) under the action of centrifugal force, the water uniformly spread on the upper surface of the upper conical thin wall (40) is rapidly gasified into hot steam with lower temperature relative to the ethanol combustion product by the upper conical thin wall (40) in a continuous high temperature state, finally, the high-temperature mixed gas of carbon dioxide and steam formed after ethanol combustion is converged in the heat flow convergence upwelling channel (27) with the hot steam with lower temperature relative to the steam generated by the water gasification uniformly spread on the upper surface of the upper conical thin wall (40), forming a high flow of hot mixed steam with upward gush temperature lower than combustion products and higher than steam temperature generated by direct gasification of water in the heat flow converging upgush channel (27); the converging mechanism can effectively increase the flow of hot steam so as to improve the heating and sterilizing rate of the subsequent organic fertilizer, meanwhile, the highest temperature of the steam is effectively limited through high-temperature and low-temperature steam blending, and the damage degree of the ultrahigh-temperature steam to the nutrient components of the organic fertilizer is avoided while the subsequent sterilizing effect is ensured;

the heat mixed steam which gushes upwards from the heat flow convergence upwelling channel (27) is sprayed to the upper heating crotch part (60) and is continuously guided into the steam heating bin (24); so that the whole steam heating bin (24) is continuously filled with hot mixed steam which has lower temperature than combustion products but higher temperature than steam generated by direct gasification of water, and the two inclined heating pipes (12) are in a continuous heating state; then, hot mixed steam in the steam heating bin (24) continuously gushes into the conical ring-shaped organic fertilizer steam sterilization channel (30) from the upper end of the conical ring-shaped organic fertilizer steam sterilization channel (30) downwards under the action of air pressure, and finally the hot mixed steam in the conical ring-shaped organic fertilizer steam sterilization channel (30) is discharged outside through the organic fertilizer particle discharge hole (29), so that the hot mixed steam with the temperature lower than that of combustion products and higher than that of steam generated by direct gasification of water continuously flows through the conical ring-shaped organic fertilizer steam sterilization channel (30) and is finally discharged through the organic fertilizer particle discharge hole (29);

meanwhile, organic fertilizer particles waiting for steam sterilization are continuously introduced into the organic fertilizer particle feed inlet (23) at a preset flow rate, the organic fertilizer particles fed from the organic fertilizer particle feed inlet (23) fall into the heating crotch part (60) and are divided into two oblique heating channels (11) after being preheated for the first time, and then the organic fertilizer particles preheated for the first time are heated again by the inner walls of the two oblique heating pipes (12) in the process of sliding downwards in the two oblique heating channels (11); finally, the organic fertilizer particles heated twice slide down into the conical bin (21) from the inclined heating channel (11) and are gradually accumulated in the conical bin (21);

meanwhile, the annular rolling ring (18) can roll with the inner wall of the lower end of the heat-insulating inner container wall (22) in the process that the two inclined heating pipes (12) rotate along the axis of the synchronizing wheel (5), so that the stirring rod (19), the centrifugal poking rod (17), the rotating sleeve (14) and the annular rolling ring (18) continuously rotate along the axis of the conical shell-shaped discharging nozzle (20); the stirring rod (19) enables the organic fertilizer particles accumulated in the conical bin (21) to be in a continuous rolling state, so that the uniformity of the organic fertilizer particles accumulated in the conical bin (21) is effectively maintained; meanwhile, organic fertilizer particles discharged from a material leakage opening (70) of the discharge nozzle (20) are continuously stirred at the joint of the stirring rod (19) and the centrifugal stirring rod (17), so that the organic fertilizer particles accumulated in the conical bin (21) after being heated twice stably leak to the upper end position of the organic fertilizer downward sliding slope (28) through the material leakage opening (70), and meanwhile, the organic fertilizer particles leaked from the material leakage opening (70) can be diffused outwards under the action of rotary centrifugal stirring of the centrifugal stirring rod (17) and slide downwards along the downward sliding direction of the organic fertilizer downward sliding slope (28) under the action of gravity, so that the blockage at the material leakage opening (70) is avoided; because the two inclined heating pipes (12) rotate along the axis of the synchronous wheel (5), the material leakage port (70) can also do circumferential rotary motion along the axis of the conical organic fertilizer downward sliding slope surface (28), thereby the position of the material leakage port (70) is changed at any time, organic fertilizer particles sliding downward from the organic fertilizer downward sliding slope surface (28) are uniformly distributed, meanwhile, the organic fertilizer particles sliding downward from the organic fertilizer downward sliding slope surface (28) are stirred by the rotation of the plurality of sharp particle stirring sheets (38) to be in a continuous rotary rolling state, at the moment, because the source in the conical ring-shaped organic fertilizer steam sterilization channel (30) continuously flows through heat mixed steam with lower temperature than combustion products but higher steam temperature than that of the steam generated by direct gasification of water, the organic fertilizer particles sliding downward uniformly and the organic fertilizer particles continuously rotating and rolling on the organic fertilizer downward sliding slope surface (28) are fully subjected to high-flow steam with lower temperature than the combustion products but higher steam temperature than that of the steam generated by direct gasification of water The hot mixed steam is fully heated to the sterilization temperature, so that the efficient sterilization effect is achieved, and meanwhile, the organic fertilizer particles subjected to temperature rise sterilization finally leak downwards through an organic fertilizer particle discharge hole (29).

Technical Field

The invention belongs to the field of organic fertilizers.

Background

In order to pursue sterilization efficiency, in the steam sterilization process of the organic fertilizer, theoretically, the higher the temperature of high-temperature steam introduced into a sterilization tower is, the higher the sterilization efficiency is, but due to the overhigh steam temperature, nutrient substances of the organic fertilizer are damaged, so that the quality of the organic fertilizer is reduced; therefore, a balance between the sterilization efficiency and the quality of the organic fertilizer needs to be found, or a device which can ensure the sterilization efficiency and destroy the nutrient structure of the organic fertilizer as little as possible needs to be designed.

Disclosure of Invention

The purpose of the invention is as follows: in order to overcome the defects in the prior art, the invention provides a steam sterilization system and a working method of organic fertilizer particles, which take the quality of an organic fertilizer and the sterilization efficiency into consideration.

The technical scheme is as follows: in order to achieve the purpose, the steam sterilization system for the organic fertilizer particles comprises a steam sterilization tower of a vertical shell structure, wherein the steam sterilization tower is fixed through a support; the inside mixed steam heating bin that is of steam sterilization tower's casing:

the lower part of the steam sterilization tower is provided with an annular conical wall with a downward thin end, the inner wall of the annular conical wall is an organic fertilizer downward sliding slope surface, and the bottom end of the annular conical wall is provided with the organic fertilizer particle discharge hole; the top end of the steam sterilization tower is coaxially provided with a bearing hole, a rotary feeding cylinder which is communicated up and down is arranged in the bearing hole in a rotating mode through a bearing and the axis, and the rotary feeding cylinder is internally provided with the organic fertilizer particle feeding hole;

the outer wall of the upper end of the rotary feeding cylinder is coaxially provided with a synchronizing wheel, and the rotary feeding cylinder further comprises a driving device which is in driving connection with the synchronizing wheel through a synchronous driving belt;

the shell structure of the steam sterilization tower comprises two bilaterally symmetrical inclined heating pipes, an inclined heating channel is formed in each inclined heating pipe, and the upper ends of the two inclined heating pipes are jointly and integrally communicated with the rotary feeding cylinder, so that the two bilaterally symmetrical inclined heating pipes synchronously rotate along with the rotary feeding cylinder; the heating crotch part is formed at the integrated joint of the upper ends of the two inclined heating pipes; organic fertilizer particles fed from the organic fertilizer particle feed inlet fall to the heating crotch part and then are shunted to the two inclined heating channels.

Further, the lower end of each rotary feeding cylinder is coaxially and integrally communicated with a conical shell-shaped discharging nozzle, the axes of the rotary feeding cylinder and the discharging nozzle are vertical to the organic fertilizer downward sliding slope surface, a conical bin is arranged in the discharging nozzle, and the inclined lower end of the discharging nozzle is a coaxial leaking port; the material leakage opening is positioned at the height of the upper end of the organic fertilizer downward sliding slope surface, and a material leakage gap is formed between the material leakage opening end of the discharge nozzle and the organic fertilizer downward sliding slope surface;

the upper part of the steam sterilization tower is internally provided with a conical annular heat-preservation inner container wall coaxially, the upper end of the heat-preservation inner container wall is integrally connected with the inner wall at the top end of the steam sterilization tower, the lower end of the heat-preservation inner container wall is integrally connected with the upper end of the conical wall, so that an annular heat-preservation cabin is formed between the heat-preservation inner container wall and the inner wall at the upper part of the steam sterilization tower, and the heat-preservation inner container wall is a steam heating cabin in a surrounding range; the two inclined heating pipes are both arranged in the enclosing range of the wall of the heat-insulating inner container;

a rotary sleeve is rotatably arranged on the inner wall of the lower end of the inclined heating pipe through a rotary bearing, an annular rolling ring is coaxially arranged on the outer side of a material outlet end of the discharging nozzle, and the outer ring of the annular rolling ring is in rolling fit with the inner wall of the lower end of the heat-insulating inner container wall; the lower end surface of the annular rolling ring keeps a distance with the machine fertilizer downward sliding slope surface; the inner wall of the annular rolling ring is fixedly connected with a plurality of centrifugal poke rods in a circumferential array; a plurality of stirring rods are distributed in the conical bin in a circumferential array mode, the upper end of each stirring rod is fixedly connected with the inside of the rotary sleeve, and the lower end of each stirring rod is integrally connected with each centrifugal stirring rod at the material leakage opening, so that the annular rolling ring and the rotary sleeve are synchronous.

Furthermore, an upper cone thin wall and a lower cone thin wall are arranged above the organic fertilizer downward sliding slope in parallel, a conical water centrifugal gasification chamber is arranged on the upper side of the upper cone thin wall, a conical annular centrifugal combustion chamber is formed between the upper cone thin wall and the lower cone thin wall, a conical annular organic fertilizer steam sterilization channel is formed between the lower cone thin wall and the organic fertilizer downward sliding slope, a plurality of pointed particle stirring sheets are uniformly distributed on the lower surface of the lower cone thin wall, and the tips of the pointed particle stirring sheets are in sliding or clearance fit with the organic fertilizer downward sliding slope.

Furthermore, a central air supply pipe is coaxially arranged in the steam sterilization tower, an air guide channel which is communicated up and down is arranged in the central air supply pipe, the middle part of the central air supply pipe is integrally connected with the heating crotch part, and the upper end of the central air supply pipe coaxially penetrates out of the organic fertilizer particle feed inlet; the outer wall of the lower end of the central air supply pipe is integrally connected with the lower end of the upper conical thin wall; the lower end of the lower conical thin wall is coaxially and integrally connected with a cylinder, and an air guide gap is formed between the upper end of the cylinder and the lower end of the central air supply pipe, so that the lower end of the air guide channel is communicated with the lower end of the conical annular centrifugal combustion chamber through the air guide gap; the water guide pipe is vertically and integrally connected with the column body, the upper end of the water guide pipe is a water outlet end, and the lower end of the water guide pipe is a water inlet end; the water guide pipe is characterized by also comprising a hard soft water supply pipe, wherein the leading-out end of the soft water supply pipe is rotatably sleeved with the water inlet end of the water guide pipe through a bearing; the water outlet end of the water guide pipe is communicated with the conical water centrifugal gasification chamber.

Furthermore, the lower end profile of the central air supply pipe is fixedly connected with the upper end of the column body through a plurality of connecting pieces.

The outer ring of the annular flow guide disc is integrally connected with the inner contour of the upper end of the lower conical thin wall; the annular flow guide disc is higher than the upper end of the upper conical thin wall; the inner ring integration fixedly connected with of annular guiding plate is the heat flow cylinder that link up from top to bottom, the heat flow that link up from top to bottom in the heat flow cylinder converges and upwells the passageway, the heat flow converges and upwells the upper end intercommunication of passageway steam heating cabinet, just it is in to heat crotch portion the heat flow converges and upwells the passageway directly over.

The central air supply pipe is fixedly arranged on the air outlet cylinder, and the air outlet cylinder is connected with the central air supply pipe through a bearing; the air outlet device is characterized by further comprising an ethanol supply pipe, wherein the leading-out end of the ethanol supply pipe is communicated with the inside of the air outlet cylinder, and a valve is arranged on the ethanol supply pipe.

Furthermore, an ignition device is arranged in the conical ring-shaped centrifugal combustion chamber.

Further, the working method of the steam sterilization system for the organic fertilizer particles comprises the following steps:

the ethanol supply pipe continuously supplies a predetermined amount of liquid into the pipe of the air outlet cylinder, then the ethanol liquid flows into the air guide channel under the action of gravity, and then the ethanol liquid in the air guide channel flows into the conical annular centrifugal combustion chamber through the air guide gap until the ethanol in the conical annular centrifugal combustion chamber fills one third of the volume of the conical annular centrifugal combustion chamber; then closing a valve on the ethanol supply pipe; the driving device drives the synchronizing wheel through a synchronous driving belt, so that the upper conical thin wall, the lower conical thin wall and the two inclined heating pipes rotate along the axis of the synchronizing wheel; meanwhile, the ethanol liquid in the conical annular centrifugal combustion chamber forms a rotational flow under the rotation drive of the lower conical thin wall, so that the ethanol liquid which flows in the conical annular centrifugal combustion chamber in a rotating manner is uniformly spread on the upper surface of the upper conical thin wall under the action of centrifugal force, and the ethanol liquid level in the conical annular centrifugal combustion chamber is a conical liquid level parallel to the upper conical thin wall;

starting the air feeder to continuously guide the external combustion-supporting air into the conical ring-shaped centrifugal combustion chamber through the air guide channel and the air guide gap downwards, so that fresh combustion-supporting air continuously flows above the liquid level of the ethanol in the conical ring-shaped centrifugal combustion chamber; the ignition device ignites the liquid level of the ethanol in the conical ring-shaped centrifugal combustion chamber, so that the whole conical ring-shaped centrifugal combustion chamber is continuously filled with uniform combustion flame, the upper conical thin wall is in a continuous high-temperature state, and high-temperature mixed gas of carbon dioxide and water vapor with the temperature of more than 300 ℃ is formed after the ethanol is combusted and continuously flows upwards;

meanwhile, the soft water supply pipe guides the softened water into the conical water centrifugal gasification chamber through the water outlet end of the water guide pipe, because the rotation of the upper cone thin wall enables the water entering the conical water centrifugal gasification chamber to form rotational flow, the water which rotates and flows in the conical water centrifugal gasification chamber is uniformly spread on the upper surface of the upper cone thin wall under the action of centrifugal force, while the upper cone thin wall in a continuous high temperature state quickly gasifies the water uniformly spread on the upper surface of the upper cone thin wall into hot water vapor with lower temperature relative to the temperature of the ethanol combustion product, finally the high-temperature mixed gas of the carbon dioxide and the water vapor formed after the ethanol is combusted and the hot water vapor with lower temperature generated by the gasification of the water uniformly spread on the upper surface of the upper cone thin wall are converged in the heat flow convergence upwelling channel, forming high-flow hot mixed steam which is gushed upwards and has lower temperature than combustion products but higher temperature than steam generated by direct gasification of water in the heat flow convergence upwelling channel; the converging mechanism can effectively increase the flow of hot steam so as to improve the heating and sterilizing rate of the subsequent organic fertilizer, meanwhile, the highest temperature of the steam is effectively limited through high-temperature and low-temperature steam blending, and the damage degree of the ultrahigh-temperature steam to the nutrient components of the organic fertilizer is avoided while the subsequent sterilizing effect is ensured;

the heat mixed steam gushing upwards from the heat flow gathering upwelling channel is sprayed to the upper heating crotch part and is continuously guided into the steam heating bin; so that the whole steam heating bin is continuously filled with hot mixed steam which has lower temperature than combustion products but higher temperature than steam generated by direct gasification of water, and the two inclined heating pipes are in a continuous heating state; then, hot mixed steam in the steam heating bin continuously gushes into the conical annular organic fertilizer steam sterilization channel from the upper end of the conical annular organic fertilizer steam sterilization channel downwards under the action of air pressure, and finally the hot mixed steam in the conical annular organic fertilizer steam sterilization channel is discharged out of the outside through an organic fertilizer particle discharge hole, so that the hot mixed steam which is lower in temperature than a combustion product but higher in steam temperature than the steam generated by direct gasification of water continuously flows through the conical annular organic fertilizer steam sterilization channel and is finally discharged out through the organic fertilizer particle discharge hole;

meanwhile, organic fertilizer particles waiting for steam sterilization are continuously introduced into an organic fertilizer particle feeding port at a preset flow rate, the organic fertilizer particles fed from the organic fertilizer particle feeding port drop to a heating crotch part, are firstly preheated and then are shunted to two sides to the two inclined heating channels, and then the organic fertilizer particles preheated for the first time are heated again by the inner walls of the two inclined heating pipes in the process of sliding downwards in the two inclined heating channels; finally, the organic fertilizer particles heated twice slide down into the conical bin from the oblique heating channel and are gradually accumulated in the conical bin;

meanwhile, the two inclined heating pipes roll with the inner wall of the lower end of the wall of the heat-insulating inner container in the process of rotating along the axis of the synchronizing wheel, so that the stirring rod, the centrifugal stirring rod, the rotating sleeve and the annular rolling ring continuously rotate along the axis of the conical shell-shaped discharging nozzle; the stirring rod enables the organic fertilizer particles accumulated in the conical bin to be in a continuous rolling state, so that the uniformity of the organic fertilizer particles accumulated in the conical bin is effectively maintained; meanwhile, organic fertilizer particles discharged from a material leakage port of the discharge nozzle are continuously stirred at the joint of the stirring rod and the centrifugal stirring rod, so that the organic fertilizer particles accumulated in the conical bin after being heated twice stably leak to the upper end position of the machine fertilizer downward sliding slope surface through the material leakage port, and meanwhile, the organic fertilizer particles leaking from the material leakage port can diffuse outwards under the action of rotation and centrifugal stirring of the centrifugal stirring rod and slide downwards along the downward sliding direction of the machine fertilizer downward sliding slope surface under the action of gravity, so that the blockage at the material leakage port is avoided; because the two inclined heating pipes follow the rotation along the axis of the synchronous wheel, the material leakage port can also do circumferential rotation motion along the axis of the conical organic fertilizer downward sliding slope, so that the position of the material leakage port is changed constantly, organic fertilizer particles sliding downward on the organic fertilizer downward sliding slope are further uniformly distributed, meanwhile, the organic fertilizer particles sliding downward on the organic fertilizer downward sliding slope are stirred by the rotation of the plurality of sharp particle stirring sheets to be in a continuous rotation rolling state, and at the moment, because the source in the conical ring-shaped organic fertilizer steam sterilization channel continuously flows hot mixed steam with lower temperature than combustion products but higher steam temperature than that generated by the direct gasification of water, the organic fertilizer particles sliding downward on the organic fertilizer downward sliding slope and continuously rotating rolling organic fertilizer particles are fully heated to the sterilization temperature by the high-flow hot mixed steam with lower temperature than the combustion products but higher steam temperature than that generated by the direct gasification of water, thereby playing the effect of high-efficient sterilization, the fertilizer granule that is heated up the sterilization simultaneously finally spills downwards through fertilizer granule discharge gate.

Has the advantages that: after high-temperature mixed gas of carbon dioxide and water vapor formed after final ethanol combustion and hot water vapor with lower relative temperature generated by water gasification uniformly spread on the upper surface of the upper conical thin wall are converged in the heat flow converging upwelling channel, high-flow hot mixed steam with lower temperature than combustion products and higher temperature than steam generated by direct water gasification is formed in the heat flow converging upwelling channel; the converging mechanism can effectively increase the flow of hot steam so as to improve the heating and sterilizing rate of the subsequent organic fertilizer, meanwhile, the highest temperature of the steam is effectively limited through high-temperature and low-temperature steam blending, and the damage degree of the ultrahigh-temperature steam to the nutrient components of the organic fertilizer is avoided while the subsequent sterilizing effect is ensured;

therefore, organic fertilizer particles accumulated in the conical bin after being heated twice continuously stably leak to the upper end position of the machine fertilizer downward sliding slope through the material leaking port, and meanwhile, the organic fertilizer particles leaking from the material leaking port can diffuse outwards under the rotating centrifugal stirring of the centrifugal stirring rod and slide downwards along the downward sliding direction of the machine fertilizer downward sliding slope under the action of gravity, so that the blockage at the material leaking port is avoided; because the two inclined heating pipes follow the rotation along the axis of the synchronous wheel, the material leakage port can also do circumferential rotation motion along the axis of the conical organic fertilizer downward sliding slope, so that the position of the material leakage port is changed constantly, organic fertilizer particles sliding downward on the organic fertilizer downward sliding slope are further uniformly distributed, meanwhile, the organic fertilizer particles sliding downward on the organic fertilizer downward sliding slope are stirred by the rotation of the plurality of sharp particle stirring sheets to be in a continuous rotation rolling state, and at the moment, because the source in the conical ring-shaped organic fertilizer steam sterilization channel continuously flows hot mixed steam with lower temperature than combustion products but higher steam temperature than that generated by the direct gasification of water, the organic fertilizer particles sliding downward on the organic fertilizer downward sliding slope and continuously rotating rolling organic fertilizer particles are fully heated to the sterilization temperature by the high-flow hot mixed steam with lower temperature than the combustion products but higher steam temperature than that generated by the direct gasification of water, thereby achieving the effect of high-efficiency sterilization.

Drawings

FIG. 1 is a schematic view of the overall structure of the device;

FIG. 2 is a first cross-sectional view of the present device;

FIG. 3 is a second cross-sectional view of the present device;

FIG. 4 is a third cross-sectional view of the present device;

FIG. 5 is an enlarged schematic view at 33 of FIG. 4;

FIG. 6 is a schematic view of the interior of the shell structure of the steam sterilization tower of the present apparatus;

FIG. 7 is a cross-sectional view of FIG. 6;

FIG. 8 is a schematic structural diagram of a shell of the steam sterilization tower;

FIG. 9 is a schematic structural diagram of a stirring rod, a centrifugal stirring rod, a rotary sleeve and an annular rolling ring.

Detailed Description

The present invention will be further described with reference to the accompanying drawings.

The steam sterilization system for organic fertilizer particles shown in the attached drawings 1 to 9 comprises a steam sterilization tower 8 of a vertical shell structure fixed by a support 7, wherein the top of the steam sterilization tower 8 is provided with an organic fertilizer particle feed inlet 23, and the bottom of the steam sterilization tower 8 is provided with an organic fertilizer particle discharge outlet 29; the inside mixed steam heating bin that is of steam sterilization tower 8's casing:

the lower part of the steam sterilization tower 8 is provided with an annular conical wall 028 with a downward thin end, the inner wall of the annular conical wall 028 is an organic fertilizer downward sliding slope surface 28, and the bottom end of the annular conical wall 028 is provided with the organic fertilizer particle discharge hole 29; a bearing hole 0023 is coaxially arranged at the top end of the steam sterilization tower 8, a rotary feeding cylinder 31 which is communicated up and down is coaxially and rotatably arranged in the bearing hole 0023 through a bearing 023, and the rotary feeding cylinder 31 is internally provided with the machine fertilizer particle feeding hole 23;

the outer wall of the upper end of the rotary feeding cylinder 31 is coaxially provided with a synchronizing wheel 5, and the rotary feeding cylinder further comprises a driving device which is in driving connection with the synchronizing wheel 5 through a synchronous driving belt 6;

the shell structure of the steam sterilization tower 8 comprises two bilaterally symmetrical inclined heating pipes 12, an inclined heating channel 11 is arranged in each inclined heating pipe 12, and the upper ends of the two inclined heating pipes 12 are jointly and integrally communicated with the rotary feeding cylinder 31, so that the two bilaterally symmetrical inclined heating pipes 12 synchronously rotate along with the rotary feeding cylinder 31; the integrated joint of the upper ends of the two inclined heating pipes 12 forms a heating crotch part 60; organic fertilizer particles fed from the organic fertilizer particle feed inlet 23 fall to the heating crotch part 60 and then are shunted to the two inclined heating channels 11 towards two sides.

The lower end of each rotary feeding cylinder 31 is coaxially and integrally communicated with a conical shell-shaped discharging nozzle 20, the axes of the rotary feeding cylinder 31 and the discharging nozzle 20 are vertical to the organic fertilizer downward sliding slope 28, a conical bin 21 is arranged in the discharging nozzle 20, and the inclined lower end of the discharging nozzle 20 is a coaxial material leakage port 70; the material leakage opening 70 is positioned at the height of the upper end of the organic fertilizer downward sliding slope 28, and a material leakage gap 20.1 is formed between the end 70 of the material discharge opening 20 and the organic fertilizer downward sliding slope 28;

a conical annular heat-preservation liner wall 22 is coaxially arranged in the upper part of the steam sterilization tower 8, the upper end of the heat-preservation liner wall 22 is integrally connected with the inner wall at the top end of the steam sterilization tower 8, the lower end of the heat-preservation liner wall 22 is integrally connected with the upper end of the conical wall 028, so that an annular heat-preservation cabin 50 is formed between the heat-preservation liner wall 22 and the inner wall at the upper part of the steam sterilization tower 8, and the heat-preservation liner wall 22 is a steam heating cabin 24 in an enclosing range; the two inclined heating pipes 12 are both arranged in the enclosing range of the heat-insulating inner container wall 22;

a rotary sleeve 14 is rotatably arranged on the inner wall of the lower end of the inclined heating pipe 12 through a rotary bearing 13, an annular rolling ring 18 is coaxially arranged on the outer side of the end 70 of the discharge opening of the discharge nozzle 20, and the outer ring of the annular rolling ring 18 is in rolling fit with the inner wall of the lower end of the heat-insulating inner container wall 22; a distance 16 is kept between the lower end surface of the annular rolling ring 18 and the fertilizer downward sliding slope 28; the inner wall of the annular rolling ring 18 is fixedly connected with a plurality of centrifugal poke rods 17 in a circumferential array; a plurality of stirring rods 19 are distributed in the conical bin 21 in a circumferential array manner, the upper end of each stirring rod 19 is fixedly connected with the inside of the rotary sleeve 14, and the lower end of each stirring rod 19 is integrally connected with each centrifugal stirring rod 17 at the position of the material leakage port 70, so that the annular rolling ring 18 is synchronous with the rotary sleeve 14.

An upper cone thin wall 40 and a lower cone thin wall 42 are arranged above the organic fertilizer downward sliding slope 28 in parallel, a conical water centrifugal gasification chamber 97 is arranged on the upper side of the upper cone thin wall 40, a conical ring-shaped centrifugal combustion chamber 39 is formed between the upper cone thin wall 40 and the lower cone thin wall 42, a conical ring-shaped organic fertilizer steam sterilization channel 30 is formed between the lower cone thin wall 42 and the organic fertilizer downward sliding slope 28, a plurality of pointed particle shifting pieces 38 are uniformly distributed on the lower surface of the lower cone thin wall 42, and the tips of the pointed particle shifting pieces 38 are in sliding or clearance fit with the organic fertilizer downward sliding slope 28.

A central air supply pipe 10 is coaxially arranged in the steam sterilization tower 8, an air guide channel 32 which is communicated up and down is arranged in the central air supply pipe 10, the middle part of the central air supply pipe 10 is integrally connected with the heating crotch part 60, and the upper end of the central air supply pipe 10 coaxially penetrates out of the organic fertilizer particle feed inlet 23; the outer wall of the lower end of the central blast pipe 10 is integrally connected with the lower end of the upper conical thin wall 40; the lower end of the lower conical thin wall 42 is coaxially and integrally connected with a column 36, and an air guide gap 37 is formed between the upper end of the column 36 and the lower end of the central air supply pipe 10, so that the lower end of the air guide channel 32 is communicated with the lower end of the conical annular centrifugal combustion chamber 39 through the air guide gap 37; the water distributor also comprises a water guide pipe 34 vertically and integrally connected with the column body 36, wherein the upper end of the water guide pipe 34 is a water outlet end 77, and the lower end of the water guide pipe 34 is a water inlet end 35; the water supply device also comprises a hard soft water supply pipe 9, wherein the leading-out end of the soft water supply pipe 9 is rotatably sleeved with the water inlet end 35 of the water guide pipe 34 through a bearing; the water outlet end 77 of the water conduit 34 is communicated with the conical water centrifugal gasification chamber 97.

The lower end profile of the central air supply duct 10 is fixedly connected with the upper end of the column 36 by a plurality of connecting pieces 43.

The guide plate further comprises a horizontal annular guide disc 41, and the outer ring of the annular guide disc 41 is integrally connected with the inner contour of the upper end of the lower conical thin wall 42; the annular flow guide disc 41 is higher than the upper end of the upper conical thin wall 40; the inner ring of annular guiding plate 41 is integrated fixedly connected with heat flow cylinder 26 that link up from top to bottom, heat flow that link up from top to bottom in the heat flow cylinder 26 gathers upwelling passageway 27, the upper end intercommunication that the heat flow gathered upwelling passageway 27 steam heating chamber 24, just heating crotch portion 60 is in the heat flow gathers upwelling passageway 27 directly over.

The air outlet device is characterized by further comprising an air feeder 2 fixedly installed through a fan bracket 3, wherein an air outlet cylinder 4 with the air feeder 2 facing downwards is rotatably sleeved with the upper end of the central air supply pipe 10 through a bearing; the air outlet device is characterized by further comprising an ethanol supply pipe 1, wherein the outlet end of the ethanol supply pipe 1 is communicated with the inside of the air outlet cylinder 4, and a valve is arranged on the ethanol supply pipe 1.

An ignition device is arranged in the conical ring-shaped centrifugal combustion chamber 39.

The working method of the steam sterilization system for the organic fertilizer particles comprises the following steps: the ethanol supply pipe 1 continuously supplies a predetermined amount of liquid into the pipe of the air outlet cylinder 4, then the ethanol liquid flows into the air guide channel 32 under the action of gravity, and then the ethanol liquid in the air guide channel 32 flows into the conical annular centrifugal combustion chamber 39 through the air guide gap 37 until the ethanol in the conical annular centrifugal combustion chamber 39 fills one third of the volume of the conical annular centrifugal combustion chamber 39; then the valve on the ethanol supply pipe 1 is closed; the driving device drives the synchronizing wheel 5 through the synchronous transmission belt 6, so that the upper conical thin wall 40, the lower conical thin wall 42 and the two inclined heating pipes 12 rotate along the axis of the synchronizing wheel 5; meanwhile, the ethanol liquid in the conical annular centrifugal combustion chamber 39 also forms a rotational flow under the rotation driving of the lower conical thin wall 42, so that the ethanol liquid which flows in the conical annular centrifugal combustion chamber 39 in a rotating manner is uniformly spread on the upper surface of the upper conical thin wall 40 under the action of centrifugal force, and the ethanol liquid level in the conical annular centrifugal combustion chamber 39 is a conical liquid level parallel to the upper conical thin wall 40;

at this time, the blower 2 is started, so that the external combustion-supporting air is continuously led into the conical annular centrifugal combustion chamber 39 through the air guide channel 32 and downwards through the air guide gap 37, and therefore fresh combustion-supporting air continuously flows above the liquid level of the ethanol in the conical annular centrifugal combustion chamber 39; at this time, the ignition device ignites the liquid level of the ethanol in the conical ring-shaped centrifugal combustion chamber 39, so that the whole conical ring-shaped centrifugal combustion chamber 39 is continuously filled with uniform combustion flame, the upper conical thin wall 40 is in a continuous high-temperature state, and high-temperature mixed gas of carbon dioxide and water vapor with the temperature of more than 300 ℃ is formed after the ethanol is combusted and continuously flows upwards;

at the same time, the soft water supply pipe 9 guides the softened water into the conical water centrifugal gasification chamber 97 through the water outlet end 77 of the water guide pipe 34, the water entering the conical water centrifugal gasification chamber 97 forms a rotational flow due to the rotation of the upper conical thin wall 40, so that the water rotating and flowing in the conical water centrifugal gasification chamber 97 is uniformly spread on the upper surface of the upper conical thin wall 40 under the action of centrifugal force, the water uniformly spread on the upper surface of the upper conical thin wall 40 is rapidly gasified into hot steam with lower temperature relative to the ethanol combustion product by the upper conical thin wall 40 in a continuous high temperature state, finally the high-temperature mixed gas of carbon dioxide and steam formed after the ethanol combustion and the hot steam with lower relative temperature generated by the water gasification uniformly spread on the upper surface of the upper conical thin wall 40 are converged in the heat flow convergence upwelling channel 27, and high-flow upwelling heat flow is formed in the upwelling channel 27, wherein the temperature of the upward upwelling heat flow is lower than the combustion product but is higher than the temperature of the steam generated by the direct gasification of the water Higher hot mixed steam; the converging mechanism can effectively increase the flow of hot steam so as to improve the heating and sterilizing rate of the subsequent organic fertilizer, meanwhile, the highest temperature of the steam is effectively limited through high-temperature and low-temperature steam blending, and the damage degree of the ultrahigh-temperature steam to the nutrient components of the organic fertilizer is avoided while the subsequent sterilizing effect is ensured;

the hot mixed steam gushing upwards from the hot flow gathering upwelling channel 27 is sprayed to the upper heating crotch part 60 and is continuously guided into the steam heating bin 24; so that the whole steam heating bin 24 is continuously filled with hot mixed steam which has lower temperature than the combustion products and higher temperature than the steam generated by the direct gasification of water, and the two inclined heating pipes 12 are in a continuous heating state; then, the hot mixed steam in the steam heating bin 24 continuously gushes into the conical annular organic fertilizer steam sterilization channel 30 from the upper end of the conical annular organic fertilizer steam sterilization channel 30 downwards under the action of air pressure, and finally the hot mixed steam in the conical annular organic fertilizer steam sterilization channel 30 is discharged out of the outside through the organic fertilizer particle discharge port 29, so that the hot mixed steam which is lower in temperature than a combustion product but higher in temperature than steam generated by direct gasification of water continuously flows through the conical annular organic fertilizer steam sterilization channel 30 and is finally discharged out through the organic fertilizer particle discharge port 29;

meanwhile, organic fertilizer particles waiting for steam sterilization are continuously introduced into the organic fertilizer particle feed inlet 23 at a preset flow rate, the organic fertilizer particles fed from the organic fertilizer particle feed inlet 23 fall to the heating crotch part 60, are firstly preheated and then are shunted to the two inclined heating channels 11 from two sides, and then the organic fertilizer particles which are firstly preheated are heated again by the inner walls of the two inclined heating pipes 12 in the process of sliding downwards in the two inclined heating channels 11; finally, the organic fertilizer particles heated twice slide down into the conical bin 21 from the inclined heating channel 11 and are gradually accumulated in the conical bin 21;

meanwhile, the two inclined heating pipes 12 roll with the inner wall of the lower end of the heat-insulating inner container wall 22 along the annular rolling ring 18 in the process of rotating along the axis of the synchronizing wheel 5, so that the stirring rod 19, the centrifugal stirring rod 17, the rotating sleeve 14 and the annular rolling ring 18 continuously rotate along the axis of the conical shell-shaped discharging nozzle 20; the stirring rod 19 enables the organic fertilizer particles accumulated in the conical bin 21 to be in a continuous rolling state, so that the uniformity of the organic fertilizer particles accumulated in the conical bin 21 is effectively maintained; meanwhile, organic fertilizer particles discharged from the material leakage port 70 of the discharge nozzle 20 are continuously stirred at the joint of the stirring rod 19 and the centrifugal stirring rod 17, so that the organic fertilizer particles accumulated in the conical bin 21 after being heated twice continuously stably leak to the upper end position of the organic fertilizer downward sliding slope 28 through the material leakage port 70, and meanwhile, the organic fertilizer particles leaking from the material leakage port 70 can diffuse outwards under the action of rotation and centrifugal stirring of the centrifugal stirring rod 17 and slide downwards along the downward sliding direction of the organic fertilizer downward sliding slope 28 under the action of gravity, so that the blockage at the material leakage port 70 is avoided; because the two inclined heating pipes 12 follow the rotation along the axis of the synchronous wheel 5, the material leakage port 70 also performs circumferential rotation motion along the axis of the conical organic fertilizer downward sliding slope 28, so that the position of the material leakage port 70 is changed all the time, organic fertilizer particles sliding down on the organic fertilizer downward sliding slope 28 are uniformly distributed, meanwhile, the organic fertilizer particles sliding down on the organic fertilizer downward sliding slope 28 are stirred by the rotation of the plurality of sharp particle stirring sheets 38 to be in a continuous rotation rolling state, at this time, because the source of the conical ring-shaped organic fertilizer steam sterilization channel 30 continuously flows hot mixed steam with lower temperature than that of combustion products but higher temperature than that of steam generated by direct gasification of water, the organic fertilizer particles sliding down on the organic fertilizer downward sliding slope 28 and the hot mixed steam with higher temperature than that of the combustion products but higher temperature than that of the steam generated by direct gasification of water are fully heated to the sterilization temperature, thereby playing the effect of high-efficient sterilization, the fertilizer granule that is heated up and sterilized simultaneously finally leaks downwards through fertilizer granule discharge gate 29.

The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.

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