Ice skate blade pipe, ice skate and ice skate blade pipe manufacturing process

文档序号:1868061 发布日期:2021-11-23 浏览:15次 中文

阅读说明:本技术 冰刀刀管、冰鞋和冰刀刀管制造工艺 (Ice skate blade pipe, ice skate and ice skate blade pipe manufacturing process ) 是由 曾维林 郭文郁 陈剑 于 2021-09-30 设计创作,主要内容包括:本申请提供一种冰刀刀管、冰鞋和冰刀刀管制造工艺,涉及体育设备领域,冰刀刀管包括管体,管体设有用于安装刀片的刀槽;管体内部设有与刀槽相互独立的空腔。管体(110)呈流线型,且管体的横截面积变化梯度且G-(n)的取值范围为(0-5.00)。S-(n)表示测量点n的横截面积,(S-(n+1)-S-(n))表示相邻测量点的横截面积之差,X-(n)表示测量点n至基准线的距离,(X-(n+1)-X-(n))表示相邻测量点之间的距离。空腔为密闭腔室且不与刀槽连通,空腔和管体外壁的结构设计使得管体的重量减轻,从而利于运动员使用,不易影响运动员的竞技水平。(The application provides a skate blade pipe, a skate and a skate blade pipe manufacturing process, and relates to the field of sports equipment, wherein the skate blade pipe comprises a pipe body, and the pipe body is provided with a blade groove for mounting a blade; the inside of the tube body is provided with a cavity which is independent from the knife groove. The tube (110) is streamlined and has a gradient of varying cross-sectional area And G n The value range of (1) is (0-5.00). S n Represents the cross-sectional area of the measurement point n, (S) n+1 ‑S n ) Representing the difference, X, between the cross-sectional areas of adjacent measurement points n Represents the distance from the measuring point n to the reference line, (X) n+1 ‑X n ) Representing the distance between adjacent measurement points. The cavity is a closed cavity and is not communicated with the cutter grooveThe structural design of chamber and body outer wall makes the weight reduction of body to do benefit to the sportsman and use, be difficult for influencing sportsman's competitive level.)

1. An ice blade cartridge, comprising:

a tube body (110), wherein the tube body (110) is provided with a cutter groove (111) for installing a blade (120); a cavity (112) which is independent from the cutter groove (111) is arranged in the pipe body (110); the pipe body (110) is streamlined, and the pipe bodyGradient of cross-sectional area changeAnd said G isnThe value range of (1) is (0-5.00);

wherein S isnRepresents the cross-sectional area of the measurement point n, (S)n+1-Sn) Representing the difference, X, between the cross-sectional areas of adjacent measurement pointsnRepresents the distance from the measuring point n to the reference line, (X)n+1-Xn) Representing the distance between adjacent measurement points; the cross-sectional area is a cross-sectional area perpendicular to an extending direction of the pipe body (110), and the reference line is a center line in a length direction of the pipe body (110).

2. The ice blade cartridge of claim 1, wherein:

the pipe body is provided with a reinforcing rib structure (130).

3. The ice blade cartridge of claim 2, wherein:

the reinforcing rib structure (130) is arranged in the cavity and connected with the inner wall surface of the pipe body; or the reinforcing rib structure (130) is arranged on the outer wall surface of the pipe body.

4. The ice blade cartridge of claim 3, wherein:

the reinforcing rib structures (130) arranged in the cavities are arranged into a honeycomb structure, a rectangular array structure or an annular array structure; the reinforcing rib structure arranged on the outer wall surface of the pipe body is a geometric support structure.

5. The ice blade cartridge of claim 1, wherein:

the tube (110) has a transition section whose cross-sectional area gradually decreases in a direction from a middle of the tube (110) to an end of the tube (110); the middle part of the pipe body (110) is the middle position of the pipe body (110) in the length direction.

6. The ice blade cartridge of claim 5, wherein:

the gradient G of the change of the cross-sectional area of the transition sectionnIs set to be (0.03-3) mm2/mm。

7. The ice blade cartridge of claim 1, wherein:

the cross-sectional shape of the cavity (112) is one or a combination of at least two of a circle, an ellipse, a drop shape, a polygon and a curve, wherein the cross-section is a plane perpendicular to the length direction of the tube body (110).

8. The ice blade cartridge of claim 7, wherein:

the outer contour of the cavity (112) at the same cross-sectional position is similar to the outer contour of the tube body (110).

9. An ice skate, characterized in that it comprises:

the ice blade cartridge of any one of claims 1-8.

10. A process for manufacturing an ice skate blade tube, characterized in that it is used for manufacturing the ice skate blade tube as defined in any one of claims 1 to 8, comprising the following steps:

establishing a cutter pipe model in design software;

setting mechanical working condition parameters of the cutter pipe model;

performing static analysis by using the mechanical working condition parameters to obtain the optimal material distribution of the cutter pipe;

carrying out structural design according to the radian of an ice skate (100) of an athlete, and carrying out functional completion design according to the optimal material distribution to obtain the graphic data of the knife pipe, so that the appearance of the knife pipe is streamlined and is provided with a hollow part;

and manufacturing a cutter pipe by using the graphic data.

Technical Field

The invention relates to the field of sports equipment, in particular to a skate blade pipe, a skate and a skate blade pipe manufacturing process.

Background

The sports on ice mainly comprises figure skating, ice hockey, speed skating and the like, and the ice skate is an indispensable auxiliary tool for the sports on ice. Generally, a skate includes a shoe body, a runner, and a runner holder connecting the shoe body and the runner. The ice skate comprises a blade and a knife tube. The blade tube is used as a core component of the ice skate and needs to be guaranteed to bear the load caused by high-speed movement. Meanwhile, the weight and the shape of the blade tube of the ice skate can directly influence the competitive level of athletes.

The inventor researches and discovers that the existing knife tube has the following defects:

the weight of the knife tube is heavy, and the use is inconvenient; the appearance lacks a streamlined design.

Disclosure of Invention

The invention aims to provide a skate blade tube, a skate and a skate blade tube manufacturing process.

The embodiment of the invention is realized by the following steps:

in a first aspect, the present invention provides an ice blade tube comprising:

the cutter comprises a pipe body, a cutter groove and a cutter blade, wherein the pipe body is provided with the cutter groove for mounting the cutter blade; a cavity which is independent from the cutter groove is arranged in the pipe body; the tube body is streamline, and the cross-sectional area of the tube body changes in gradientAnd GnThe value range of (1) is (0-5.00);

wherein S isnRepresents the cross-sectional area of the measurement point n, (S)n+1-Sn) Representing the difference, X, between the cross-sectional areas of adjacent measurement pointsnRepresents the distance from the measuring point n to the reference line, (X)n+1-Xn) Representing the distance between adjacent measurement points; the cross-sectional area being a cross-sectional plane perpendicular to the direction of extension of the tubular bodyThe datum line is a central line in the length direction of the tube body.

In an alternative embodiment, the tubular body is provided with a reinforcing rib structure.

In an alternative embodiment, the rib structure is disposed in the cavity and connected to the inner wall surface of the tube body; or the reinforcing rib structure is arranged on the outer wall surface of the pipe body.

In an alternative embodiment, the reinforcing rib structure arranged in the cavity is arranged in a honeycomb structure, a rectangular array structure or a circular array structure; the reinforcing rib structure arranged on the outer wall surface of the pipe body is a geometric support structure.

In an alternative embodiment, the tube body has a transition section, the cross-sectional area of which gradually decreases in a direction from the middle of the tube body to the end of the tube body; the middle part of the pipe body is the middle position in the length direction of the pipe body.

In an alternative embodiment, the gradient G of the transition section varies in cross-sectional areanIs set to be (0.03-3) mm2/mm。

In an alternative embodiment, the cross-sectional shape of the cavity is one or a combination of at least two of circular, oval, drop-shaped, polygonal, and curved, wherein the cross-section is a plane perpendicular to the length direction of the tube body.

In an alternative embodiment, the outer contour of the cavity at the same cross-sectional location is similar to the outer contour of the tube.

In a second aspect, the present invention provides an ice skate comprising:

the ice blade cartridge of any one of the preceding embodiments.

In a third aspect, the present invention provides a manufacturing process of an ice skate blade tube, which is used for manufacturing the ice skate blade tube, and comprises the following steps:

establishing a cutter pipe model in design software;

setting mechanical working condition parameters of the cutter pipe model;

performing static analysis by using mechanical working condition parameters to obtain optimal material distribution of the cutter pipe;

carrying out structural design according to the radian of the ice skate of an athlete and carrying out functional completion design according to the optimal material distribution to obtain the graphic data of the knife tube, so that the appearance of the knife tube is streamline and is provided with a hollow part;

and manufacturing a cutter pipe by using the graphic data.

The embodiment of the invention has the beneficial effects that:

in conclusion, the skates sword pipe that this embodiment provided, including the body, the body is used for assembling the blade and holds in the palm with the sword that the shoes body is connected. Specifically, a cutter groove is formed in the pipe body, and the blade is embedded in the cutter groove. The cavity is arranged in the pipe body and is independent relative to the cutter groove, namely the cavity is a closed cavity and is not communicated with the cutter groove. The design of cavity makes the weight reduction of body to do benefit to the sportsman and use, be difficult for influencing sportsman's competitive level.

Meanwhile, the reinforcing rib structures inside the cavity and outside the pipe body enable the pipe body to have enough structural strength while reducing weight.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 is a schematic structural view of a tube according to an embodiment of the present invention;

FIG. 2 is a schematic cross-sectional view of a position of a tubular body according to an embodiment of the present invention;

FIG. 3 is a schematic cross-sectional view of another position of the tube according to the embodiment of the present invention;

FIG. 4 is a schematic view of a mating structure of an ice blade and a blade holder according to an embodiment of the present invention;

FIG. 5 is a schematic structural view of a skate according to an embodiment of the present invention;

FIG. 6 is an analysis schematic of a tube according to an embodiment of the present invention;

fig. 7 is an analysis diagram of a prior art tube.

Icon:

100-a skate blade; 110-a tube body; a 111-sipe; 112-a cavity; 113-a base; 120-blade; 130-a rib structure; 200-a cutter holder; 300-shoe body.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention are conventionally placed in use, and are only used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.

Furthermore, the terms "horizontal", "vertical" and the like do not imply that the components are required to be absolutely horizontal or pendant, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In the prior art, the skate comprises a skate body, a skate blade and a blade holder, wherein the skate blade comprises a blade and a blade pipe, the blade is connected with the blade pipe, and the skate body is connected with the blade pipe through the blade holder. The cutter tube is a core component of the ice skate, and not only is required to bear the load caused by high-speed movement, but also is required to reduce the resistance in the movement process as much as possible, thereby reducing the influence on the athletic level of athletes. The prior art knife tube is manufactured by adopting an aluminum stamping and forging method, and due to the limitation of a processing technology, the whole knife tube must comprise a metal material with a continuous structure, particularly an aluminum alloy material, so that redundant materials and unnecessary weight are caused, and the design of the appearance of the knife tube is also limited. The weight of the knife pipe is heavy, the use is inconvenient, and the influence on the athletic level of athletes is large.

In view of this, the designer designs an ice skate blade tube, and light in weight, structural strength is high, and convenient to use is little to the sportsman's competitive level influence.

Referring to fig. 1 and 2, in the present embodiment, the ice skate blade tube includes a streamlined tube body 110, and the tube body 110 is provided with a blade slot 111 for mounting the blade 120; the pipe body 110 is provided therein with a cavity 112 independent of the knife groove 111. Since the tube 110 is provided with the cavity 112 inside, the cavity 112 is independent from the knife groove 111, i.e., the cavity 112 is a closed chamber and is not communicated with the knife groove 111. The design of the cavity 112 reduces the weight of the pipe body 110, thereby being beneficial to the use of athletes and not easily influencing the athletic level of the athletes; and the cavity 112 is designed to be closed and independent of the knife slot 111, the inner wall of the tube body 110 enclosing the cavity 112 has a continuous structure, and the structural strength of the tube body 110 is not easily affected.

In this embodiment, the tube 110 is a streamline structure, and the length of the tube 110 is set to 400mm-460 mm. The outer surface of the pipe body 110 includes a first plane and a second plane opposite to the first plane, the first plane is used for assembling the base, the second plane is provided with a knife groove 111, the knife groove 111 is a rectangular groove, and two ends of the knife groove 111 in the length direction of the pipe body 110 extend to the first end surface and the second end surface respectively.

In this embodiment, the gradient of the change in the cross-sectional area of the pipe bodyAnd GnThe value range of (1) is (0-5.00); so, the streamlined structure of body is reasonable, and the windage is little.

Wherein S isnRepresents the cross-sectional area of the measurement point n, (S)n+1-Sn) Representing the difference, X, between the cross-sectional areas of adjacent measurement pointsnRepresents the distance from the measuring point n to the reference line, (X)n+1-Xn) Representing the distance between adjacent measurement points; the cross-sectional area is a cross-sectional area perpendicular to the extending direction of the pipe body 110, and the reference line is a center line in the length direction of the pipe body 110.

It will be appreciated that the tube body 110 is provided as a streamlined structure which reduces wind resistance and thereby increases speed. Further, the pipe body 110 has two transition sections, and specifically, the middle position of the length direction of the pipe body 110 is used as a boundary line to divide the pipe body 110 into a first pipe portion and a second pipe portion, and the transition sections are arranged on the first pipe portion and the second pipe portion. The transition section is a portion in which the outer profile or the cross-sectional area of the cross-section of the pipe body 110 changes depending on the position in the longitudinal direction of the pipe body 110. In the present embodiment, the cross-sectional area of the pipe body 110 is taken as an example for explanation. The cross-sectional area of the transition section is gradually increased in a direction from the middle of the pipe body 110 to the end of the pipe body 110Decreases and the gradient G of the change of the cross-sectional area of the pipe body 110 in the transition sectionnIs set to be (0.03-3) mm2Mm, for example, the ratio of the cross-sectional area of the tubular body 110 increasing with distance is set to 0.03mm2/mm、1.55mm2Mm or 3mm2Mm, etc. So design, the windage of body 110 is little, and is little to sportsman's competitive level influence.

And, the length of the unilateral transition section is not less than 40mm, wherein, the length of the transition section is consistent with the length direction of the tube body 110.

To facilitate understanding of the difference between the streamline structure of the tube body of the present embodiment and the tube body of the conventional ice skate blade, please refer to fig. 6 and 7, wherein fig. 6 is a schematic structural diagram of the tube body of the present embodiment, fig. 7 is a schematic structural diagram of the tube body of the comparative example, and the data of the streamline structure of the tube body is shown in a form of a table, where table 1 is the tube body of the present embodiment, and table 2 is the tube body of the comparative example, as follows:

TABLE 1

TABLE 2

As can be seen from tables 1 and 2, the conventional pipe body is streamlined only at both ends, wherein in table 1 (X)5-X9) And (X-5-X-9) Two gradual change sections that show the body all are streamlined, and the overall structure of body is more reasonable, and the windage is little.

In this embodiment, it should be noted that the number of the cavities 112 disposed inside the tube 110 may be one or more, please refer to fig. 3, when the number of the cavities 112 is one, the cavities 112 are in a strip shape, the cavities 112 extend along the length direction of the tube 110, and the cross-sectional shape of the cavities 112 is similar to the cross-sectional outer contour shape of the tube 110, that is, as the cross-sectional outer contour of the tube 110 changes in the length direction, the cross-sectional shape of the cavities 112 also changes in the length direction of the tube 110, and the change in the cross-sectional shape of the cavities 112 is consistent with the change in the cross-sectional outer contour of the tube 110. It should be understood that two figures with equal corresponding angles and proportional corresponding sides are called similar figures, and the ratio of corresponding sides of similar figures is called similar ratio, and when the similar ratio is 1, the two similar figures are identical, and obviously, since the cavity 112 is arranged inside the tube body 110, the similar ratio of the two figures is always different from 1.

When the number of the cavities 112 is plural, the plural cavities 112 are arranged at intervals in the length direction of the tube body 110, and the center lines of the plural cavities 112 are collinear with the center line of the tube body 110. And, the cross-sectional shape of each cavity 112 is similar to the cross-sectional outer contour shape of the tube body 110.

In this embodiment, the cross-sectional shape of the cavity 112 is similar to the cross-sectional outer contour shape of the tube 110, so that the tube 110 is stressed more uniformly, has high structural strength, and is not easily damaged.

In this embodiment, the cross-sectional shape of the cavity 112 may be one or a combination of at least two of a circle, an ellipse, a drop, a polygon and a curve, wherein the cross-section is a plane perpendicular to the length direction of the tube body 110. Meanwhile, the range of the cross-sectional area of the cavity 112 is set to 0mm2-190 mm2It is apparent that the cross-sectional area of the cavity 112 is not 0.

Referring to fig. 2, in order to improve the structural strength and safety of the tube 110, a rib structure 130 is disposed in the cavity 112 and outside the tube. For example, the rib structures 130 may be disposed in the cavity 112, and the rib structures 130 are connected to the inner wall surface of the tube body forming the cavity, and the rib structures 130 disposed in the cavity may be configured as a honeycomb structure, a rectangular array structure, or an annular array structure. The stiffener structure located outside the tube body may be welded or integrally formed with the tube body, and the stiffener structure 130 located outside the tube body may be provided as a geometric support structure. By providing the rib structure 130, the structural strength of the pipe body 110 can be enhanced. Meanwhile, the inner and outer reinforcing rib structures 130 and the pipe body 110 can be integrated, for example, the reinforcing rib structures 130 can be integrated with the pipe body 110 in a welding manner, or the reinforcing rib structures 130 can be integrated with the pipe body 110 in a 3D printing manner, so that the reinforcing rib structures 130 and the pipe body 110 are combined more closely, and the strength enhancement effect on the pipe body 110 is better.

The skates sword pipe that this embodiment provided, under the prerequisite that alleviates sword pipe weight, the structural strength of sword pipe is high, satisfies the user demand, and convenient to use is little to sportsman's competitive level influence.

In this embodiment, the manufacturing process of the ice skate blade tube includes the following steps:

and establishing a cutter pipe model based on the traditional cutter pipe in design software, wherein the design software can be ansys software.

Setting mechanical working condition parameters of the cutter pipe model;

performing static analysis by using mechanical working condition parameters to obtain optimal material distribution of the cutter pipe;

carrying out structural design according to 100 radians of the ice skate of an athlete, and carrying out functional completion design according to optimal material distribution to obtain graphic data of the knife pipe, so that the appearance of the knife pipe is streamlined and is provided with a hollow part;

manufacturing a cutter pipe by using the graphic data; specifically, the image data can be imported into 3D printing equipment, the 3D printing equipment is utilized to print the cutter tube, the cutter tube is subjected to post-processing after printing, and a finished product is finally obtained; post-processing may include, but is not limited to, sanding, polishing, or applying a coating, etc.

Optionally, when utilizing 3D printing apparatus to carry out the sword pipe and printing, carry out sword pipe bearing structure design earlier, then, start 3D printing apparatus and utilize high-strength aluminum alloy powder to print, separate sword pipe and bearing structure after printing the completion, carry out post processing to the sword pipe again. The knife pipe structure manufactured by the high-strength aluminum alloy powder through the 3D printing mode is higher in strength, long in service life and high in safety.

Referring to fig. 4 and 5, the embodiment further provides an ice skate, which includes a skate body 300, a blade holder 200 and an ice skate 100, wherein the ice skate 100 includes a blade 120 and an ice skate blade tube mentioned in the above embodiment, the skate body is fixed on the tube body 110 through the blade holder 200, and the blade 120 is clamped in the blade groove 111. It should be understood that the structures of the shoe body, the blade holder 200 and the blade 120 are not limited. And the ice skates can be applied to scenes such as figure skating, ice hockey, speed skating and the like.

In this embodiment, optionally, two knife holders 200 are disposed on the first plane of the tube 110, and the two knife holders 200 are arranged at intervals in the length direction of the tube 110. The shoe body is fixedly connected with the two knife holders 200 at the same time.

It should be noted that two bases 113 may be disposed on the second plane of the tube 110, and the two knife holders 200 are respectively fixedly connected to the two bases 113. Optionally, each blade holder 200 is fixedly connected to the corresponding mounting portion by screws, bolts, pins, or rivets. It should be understood that the base 113 may be integrally formed with the tube. Furthermore, by installing different numbers and shapes of bases 113, it can be converted into corresponding short-track or (large-track) skates.

The skate provided by the embodiment has the advantages of light weight, good streamline, small resistance in the process of sports and small influence on the athletic level of athletes.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

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