Integral die for improving production efficiency
阅读说明:本技术 一种提高生产效率的整体模具 (Integral die for improving production efficiency ) 是由 雷向阳 于 2021-08-26 设计创作,主要内容包括:本发明涉及模具技术领域,且公开了一种提高生产效率的整体模具,包括底座、固定机构、冷却机构和下模具,所述下模具固定安装于底座的上表面,所述固定机构设置于下模具的内部。该一种提高生产效率的整体模具,通过在下模具的上表面设置定位板和在上模具底部设置定位槽,可快速实现下模具和上模具之间的对接定位,当将上模具下压到下模具的上表面时,其卡板会插入到上模具内壁的卡槽中,并在复位弹簧的作用下使卡板的上端卡齿卡在卡槽的内部,实现对上下模具之间的合并固定,当需要拆卸时,只需要工作人员将卡板向右推动,使卡板上端的卡齿脱离卡槽的左壁,就可进行对上模具的拆卸,提高了模具拆卸的效率,提高了工件加工的效率。(The invention relates to the technical field of dies and discloses an integral die for improving production efficiency. This improve production efficiency's whole mould, set up the locating plate and set up the constant head tank in last mould bottom through the upper surface at the bed die, can realize the butt joint location between bed die and the last mould fast, when the upper surface of bed die is pushed down to the bed die with last mould, its cardboard can insert in the draw-in groove of last mould inner wall, and make the upper end latch card of cardboard in the inside of draw-in groove under reset spring's effect, the realization is fixed to the amalgamation between the bed die, when needs are dismantled, only need the staff to promote the cardboard right, the latch that makes cardboard upper end breaks away from the left wall of draw-in groove, just can carry out the dismantlement to last mould, the efficiency of mould dismantlement has been improved, the efficiency of work piece processing has been improved.)
1. The utility model provides an improve production efficiency's whole mould, includes base (1), fixed establishment (2), cooling body (3) and bed die (4), its characterized in that: the lower die (4) is fixedly arranged on the upper surface of the base (1), the fixing mechanism (2) is arranged inside the lower die (4), and the cooling mechanism (3) is arranged inside the lower die (4);
the fixing mechanism (2) comprises a device groove (201) and a clamping plate (202), the clamping plate (202) is arranged inside the device groove (201), a reset groove (203) is formed in the inner wall of the device groove (201), a polish rod (204) is fixedly installed inside the reset groove (203), and a reset spring (205) is sleeved on a rod body of the polish rod (204);
cooling body (3) include cooling tank (301), first mount (304) fixed mounting is in the inside of cooling tank (301), the last fixed surface of first mount (304) installs cooling tube (303), the rear end of cooling tube (303) is provided with water inlet (306).
2. An integral mold for improving production efficiency according to claim 1, wherein: the outer wall of the clamping plate (202) is fixedly provided with connecting plates (206), sliding holes are formed in the connecting plates (206), the polish rod (204) is connected to the inside of the sliding holes in a sliding mode, the number of the connecting plates (206) is two, and the two connecting plates (206) are fixedly arranged on the front face and the back face of the clamping plate (202) respectively.
3. An integral mold for improving production efficiency according to claim 1, wherein: the front end of cooling tube (303) is provided with delivery port (306), the inside fixed mounting of cooling bath (301) has second mount (305), the quantity of second mount (305) is two, its two the inside at cooling bath (301) is all fixed to second mount (305), the quantity of first mount (304) is two, its two first mount (304) are all fixed mounting in the inside of cooling bath (301).
4. An integral mold for improving production efficiency according to claim 1, wherein: the inside fixedly connected with backup pad (6) of cooling bath (301), through-hole (7) have been seted up to the upper surface of backup pad (6).
5. An integral mold for improving production efficiency according to claim 1, wherein: the hydraulic telescopic cylinder is characterized in that a hydraulic telescopic cylinder (10) is fixedly mounted in the middle of the upper surface of the base (1), a supporting seat (11) is fixedly mounted at the upper end of the hydraulic telescopic cylinder (10), and a push plate (12) is fixedly mounted on the upper surface of the supporting seat (11).
6. An integral mold for improving production efficiency according to claim 5, wherein: the inner part of the lower die (4) is provided with a groove, the push plate (12) is arranged in the groove, the number of the reset grooves (203) is two, and the two reset grooves (203) are respectively arranged on the inner rear wall and the inner front wall of the device groove (201).
7. An integral mold for improving production efficiency according to claim 1, wherein: the upper surface of lower mould (4) is provided with mould (8), constant head tank (14) have been seted up to the inner wall of last mould (8), the inside grafting of constant head tank (14) has locating plate (5), the bottom fixed mounting of locating plate (5) is in the upper surface of lower mould (4), draw-in groove (13) have been seted up to the left wall lower extreme of last mould (8).
8. An integral mold for improving production efficiency according to claim 7, wherein: the quantity of constant head tank (14) is two, its two inside the antetheca of last mould (8) and the back wall are seted up respectively to constant head tank (14), the quantity of locating plate (5) is two, its two locating plate (5) fixed mounting respectively in the upper surface front end and the upper surface rear end of bed die (4), the last fixed surface of going up mould (8) installs handle (9).
Technical Field
The invention relates to the technical field of dies, in particular to an integral die capable of improving production efficiency.
Background
The mould is various moulds and tools for obtaining required products by injection molding, blow molding, extrusion, die casting or forging forming, smelting, stamping and other methods in industrial production. In short, a mold is a tool used to make a shaped article, the tool being made up of various parts, different molds being made up of different parts. The processing of the appearance of an article is realized mainly through the change of the physical state of a formed material. The element has the name of "industrial mother". The blank is formed into a tool with a specific shape and size under the action of external force. The method is widely applied to blanking, die forging, cold heading, extrusion, powder metallurgy part pressing, pressure casting and the forming processing of compression molding or injection molding of products such as engineering plastics, rubber, ceramics and the like. The die has a specific contour or cavity shape, and the blank can be separated (blanked) according to the contour shape by applying the contour shape with the cutting edge. The blank can obtain a corresponding three-dimensional shape by using the shape of the inner cavity. The mold generally comprises a movable mold and a fixed mold (or a male mold and a female mold), which can be separated or combined. When the blank is closed, the blank is injected into the die cavity for forming. The die is a precision tool, has a complex shape, bears the expansion force of a blank, and has higher requirements on structural strength, rigidity, surface hardness, surface roughness and processing precision, the development level of die production is one of important marks of the mechanical manufacturing level, the die also needs a die holder, a die carrier and a die core to cause a workpiece ejection device and the like, and the parts are generally made into a universal type.
At present current integral mold is because the fixed of going up between the lower mould is comparatively troublesome, leads to consuming time and wasting power when dismantling and butt joint, influences the efficiency of work piece production, and its current integral mold adopts natural cooling or forced air cooling mostly simultaneously, leads to work piece cooling shaping efficiency to hang down excessively.
Disclosure of Invention
The present invention is directed to provide an integral mold with improved production efficiency, so as to solve the problems of the background art mentioned above.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an improve production efficiency's whole mould, includes base, fixed establishment, cooling body and bed die, bed die fixed mounting is in the upper surface of base, fixed establishment sets up in the inside of bed die, cooling body sets up in the inside of bed die.
The fixing mechanism comprises a device groove and a clamping plate, the clamping plate is arranged in the device groove, a reset groove is formed in the inner wall of the device groove, a polished rod is fixedly arranged in the reset groove, and a reset spring is sleeved on the rod body of the polished rod.
The cooling mechanism comprises a cooling tank and a first fixing frame, the first fixing frame is fixedly installed in the cooling tank, a cooling pipe is fixedly installed on the upper surface of the first fixing frame, and a water inlet is formed in the rear end of the cooling pipe.
Preferably, the outer wall fixed mounting of cardboard has the connecting plate, the inside of connecting plate has seted up the slide opening, polished rod sliding connection is in the inside of slide opening, the quantity of connecting plate is two, its two the connecting plate respectively fixed mounting in the front and the back of cardboard, the setting of its polished rod and slide opening can make things convenient for the connecting plate to remove, makes the cardboard can promote to the inside in device groove.
Preferably, the front end of cooling tube is provided with the delivery port, the inside fixed mounting of cooling bath has the second mount, the quantity of second mount is two, its two the inside at the cooling bath is all fixed to the second mount, the quantity of first mount is two, its two first mount is all fixed mounting in the inside of cooling bath, and the setting of its first mount and second mount can play the supporting role to the cooling tube, makes the cooling tube hang in the inside of cooling bath, improves the radiating efficiency of its cooling tube.
Preferably, the inside fixedly connected with backup pad of cooling bath, the through-hole has been seted up to the upper surface of backup pad, and the setting of its through-hole can make things convenient for the flexible end of hydraulic telescoping cylinder to stretch out and draw back.
Preferably, the upper surface middle part fixed mounting of base has the hydraulic stretching jar, the upper end fixed mounting of hydraulic stretching jar has the supporting seat, the last fixed surface of supporting seat installs the push pedal, and its hydraulic stretching jar can promote the push pedal rebound, releases the work piece of moulding, is convenient for take of work piece.
Preferably, the inside of bed die is seted up flutedly, the push pedal sets up in the inside of recess, the quantity that resets the groove is two, its two reset the groove and set up respectively at the inside back wall in device groove and inside antetheca, and the setting that its resets the groove can make things convenient for reset spring's setting, makes reset spring play the effect that resets to the cardboard.
Preferably, the upper surface of bed die is provided with the bed die, the constant head tank has been seted up to the inner wall of bed die, the locating plate has been pegged graft to the inside of constant head tank, the bottom fixed mounting of locating plate is in the upper surface of bed die, the draw-in groove has been seted up to the left wall lower extreme of bed die, and the setting of its constant head tank and locating plate can play the effect of location to the bed die, makes the bed die more conveniently dock with the bed die.
Preferably, the quantity of constant head tank is two, its two the constant head tank is seted up respectively inside the antetheca of last mould and inside the back wall, the quantity of locating plate is two, its two the locating plate is fixed mounting respectively in the upper surface front end and the upper surface rear end of bed die, the last fixed surface of going up the mould installs the handle, and the setting of its handle can make things convenient for the staff to take off the upper surface of last mould from the bed die.
Compared with the prior art, the invention provides the integral die capable of improving the production efficiency. The method has the following beneficial effects:
1. this improve production efficiency's whole mould, set up the locating plate and set up the constant head tank in last mould bottom through the upper surface at the bed die, can realize the butt joint location between bed die and the last mould fast, when the upper surface of bed die is pushed down to the bed die with last mould, its cardboard can insert in the draw-in groove of last mould inner wall, and make the upper end latch card of cardboard in the inside of draw-in groove under reset spring's effect, the realization is fixed to the amalgamation between the bed die, when needs are dismantled, only need the staff to promote the cardboard right, the latch that makes cardboard upper end breaks away from the left wall of draw-in groove, just can carry out the dismantlement to last mould, the efficiency of mould dismantlement has been improved, the efficiency of work piece processing has been improved.
2. This improve production efficiency's whole mould sets up the cooling bath through the inside diapire at the bed die to pour into the inside of the inside cooling tube of cooling bath into through endless cooling water, can improve the radiating efficiency of the inside diapire of bed die, shortened the work piece shaping refrigerated time in the mould, further improved the shaping efficiency of work piece in the mould, improved the practicality of mould.
3. This improve production efficiency's whole mould promotes the push pedal through starting hydraulic stretching jar and upwards removes, and its push pedal can make things convenient for the quick shaping work piece of taking out from the bed die with cooling shaping work piece in the bed die to carry out jack-up, has improved staff's work efficiency.
4. This improve production efficiency's whole mould sets up the handle through the upper surface at last mould and can make things convenient for its staff to mention the upper surface that the mould followed the bed die, and the staff of being convenient for makes butt joint between last mould and the bed die more convenient with the split to the split between last mould and the bed die, has further improved the practicality of whole mould.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic cross-sectional view of the present invention;
FIG. 3 is a schematic cross-sectional view of a groove of the apparatus of the present invention;
FIG. 4 is a schematic top sectional view of the apparatus according to the present invention;
FIG. 5 is a schematic top sectional view of a cooling bath according to the present invention;
FIG. 6 is a schematic cross-sectional view of a positioning groove of the present invention.
In the figure: 1. a base; 2. a fixing mechanism; 201. a device slot; 202. clamping a plate; 203. a reset groove; 204. a polish rod; 205. a return spring; 206. a connecting plate; 3. a cooling mechanism; 301. a cooling tank; 302. a water inlet; 303. a cooling tube; 304. a first fixing frame; 305. a second fixing frame; 306. a water outlet; 4. a lower die; 5. positioning a plate; 6. a support plate; 7. a through hole; 8. an upper die; 9. a handle; 10. a hydraulic telescopic cylinder; 11. a supporting seat; 12. pushing the plate; 13. a card slot; 14. and (6) positioning a groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Referring to fig. 1-6, the present invention provides a technical solution: the utility model provides an improve production efficiency's whole mould, includes base 1, fixed establishment 2, cooling body 3 and bed die 4, and bed die 4 fixed mounting is in the upper surface of base 1, and fixed establishment 2 sets up in the inside of bed die 4, and cooling body 3 sets up in the inside of bed die 4.
The fixing mechanism 2 comprises a device groove 201 and a clamping plate 202, the clamping plate 202 is arranged in the device groove 201, a reset groove 203 is formed in the inner wall of the device groove 201, a polished rod 204 is fixedly arranged in the reset groove 203, a reset spring 205 is sleeved on a rod body of the polished rod 204, the clamping plate 202 can be conveniently reset and clamped through the reset spring 205, and the clamping plate 202 can be conveniently arranged through the device groove 201.
The cooling mechanism 3 comprises a cooling tank 301 and a first fixing frame 304, the first fixing frame 304 is fixedly installed in the cooling tank 301, a cooling pipe 303 is fixedly installed on the upper surface of the first fixing frame 304, a water inlet 306 is formed in the rear end of the cooling pipe 303, and cooling water can be conveniently injected into the cooling pipe 303 through the water inlet 306 to dissipate heat of the bottom of the lower die 4.
The outer wall of the clamping plate 202 is fixedly provided with connecting plates 206, the inside of the connecting plates 206 is provided with sliding holes, the polish rod 204 is connected with the inside of the sliding holes in a sliding manner, the number of the connecting plates 206 is two, the two connecting plates 206 are respectively and fixedly arranged on the front surface and the back surface of the clamping plate 202, the polish rod 204 and the sliding holes are arranged to facilitate the movement of the connecting plates 206, so that the clamping plate 202 can push towards the inside of the device groove 201, the front end of the cooling pipe 303 is provided with a water outlet 306, the inside of the cooling groove 301 is fixedly provided with two second fixing frames 305, the number of the second fixing frames 305 is two, the two second fixing frames 305 are both fixed inside the cooling groove 301, the two first fixing frames 304 are both fixedly arranged inside the cooling groove 301, the arrangement of the first fixing frames 304 and the second fixing frames 305 can support the cooling pipe 303, so that the cooling pipe 303 is suspended inside the cooling groove 201, the heat dissipation efficiency of the cooling pipe 303 is improved, the inside of the cooling groove 301 is fixedly connected with the support plate 6, the upper surface of the support plate 6 is provided with a through hole 7, the through hole 7 can facilitate the expansion end of the hydraulic expansion cylinder 10 to expand, the middle part of the upper surface of the base 1 is fixedly provided with the hydraulic expansion cylinder 10, the upper end of the hydraulic expansion cylinder 10 is fixedly provided with the support seat 11, the upper surface of the support seat 11 is fixedly provided with the push plate 12, the hydraulic expansion cylinder 10 can push the push plate 12 to move upwards to push out the molded workpiece so as to facilitate the taking of the workpiece, the inside of the lower die 4 is provided with a groove, the push plate 12 is arranged inside the groove, the number of the reset grooves 203 is two, the two reset grooves 203 are respectively arranged on the inner rear wall and the inner front wall of the device groove 201, the reset grooves 203 can facilitate the arrangement of the reset spring 205, so that the reset spring 205 plays a reset role on the clamping plate 202, the upper surface of the lower die 4 is provided with an upper die 8, the inner wall of the upper die 8 is provided with positioning grooves 14, positioning plates 5 are inserted into the positioning grooves 14, the bottoms of the positioning plates 5 are fixedly arranged on the upper surface of the lower die 4, the lower end of the left wall of the upper die 8 is provided with a clamping groove 13, the positioning grooves 14 and the positioning plates 5 can be used for positioning the upper die 8, so that the upper die 8 can be more conveniently butted with the lower die 4, the number of the positioning grooves 14 is two, the two positioning grooves 14 are respectively arranged in the front wall and the rear wall of the upper die 8, the number of the positioning plates 5 is two, the two positioning plates 5 are respectively and fixedly arranged at the front end and the rear end of the upper surface of the lower die 4, the handle 9 is fixedly arranged on the upper surface of the upper die 8, and the handle 9 can be convenient for a worker to take the upper die 8 down from the upper surface of the lower die 4, the butt joint positioning between the lower die 4 and the upper die 8 can be rapidly realized by arranging the positioning plate 5 on the upper surface of the lower die 4 and arranging the positioning groove 14 at the bottom of the upper die 8, when the upper die 8 is pressed down to the upper surface of the lower die 4, the clamping plate 202 can be inserted into the clamping groove 13 on the inner wall of the upper die 8, the upper clamping teeth of the clamping plate 202 are clamped inside the clamping groove 13 under the action of the reset spring 205, the upper die and the lower die are combined and fixed, when the disassembly is needed, a worker only needs to push the clamping plate 202 rightwards to separate the clamping teeth at the upper end of the clamping plate 202 from the left wall of the clamping groove 13, the disassembly of the upper die 8 can be carried out, the disassembly efficiency of the dies is improved, the processing efficiency of workpieces is improved, the cooling groove 301 is arranged on the inner bottom wall of the lower die 4, and circulating cooling water is injected into the cooling pipe 305 inside the cooling groove 301, the heat dissipation efficiency of the inside diapire of bed die 4 can be improved, the work piece shaping refrigerated time in the mould has been shortened, the shaping efficiency of work piece in the mould has further been improved, the practicality of mould has been improved, promote push pedal 12 through starting hydraulic stretching jar 10 and upwards remove, its push pedal 12 can upwards jack-up the fashioned work piece of cooling in bed die 4, can make things convenient for quick taking out the shaping work piece from bed die 4 of staff, staff's work efficiency has been improved, can make things convenient for its staff to mention upper die 8 from the upper surface of bed die 4 through setting up handle 9 at the upper surface of bed die 8, the staff of being convenient for is to the split between bed die 4 and the bed die 8, make butt joint and split between bed die 8 and the bed die 4 more convenient, the practicality of whole mould has further been improved.
In the actual operation process, when the device is used, the positioning plate 5 is arranged on the upper surface of the lower die 4 and the positioning groove 14 is arranged at the bottom of the upper die 8, so that the butt joint positioning between the lower die 4 and the upper die 8 can be rapidly realized, when the upper die 8 is pressed down to the upper surface of the lower die 4, the clamping plate 202 can be inserted into the clamping groove 13 on the inner wall of the upper die 8, the clamping teeth at the upper end of the clamping plate 202 are clamped inside the clamping groove 13 under the action of the reset spring 205, so that the upper die and the lower die are combined and fixed, when the device needs to be disassembled, a worker only needs to push the clamping plate 202 rightwards to ensure that the clamping teeth at the upper end of the clamping plate 202 are separated from the left wall of the clamping groove 13, the upper die 8 can be disassembled, the die disassembling efficiency is improved, the workpiece processing efficiency is improved, the cooling groove 301 is arranged on the bottom wall inside the lower die 4, and the cooling pipe 305 inside the cooling groove 301 is injected with circulating cooling water, the heat dissipation efficiency of the inside diapire of bed die 4 can be improved, the work piece shaping refrigerated time in the mould has been shortened, the shaping efficiency of work piece in the mould has further been improved, the practicality of mould has been improved, promote push pedal 12 through starting hydraulic stretching jar 10 and upwards remove, its push pedal 12 can upwards jack-up the fashioned work piece of cooling in bed die 4, can make things convenient for quick taking out the shaping work piece from bed die 4 of staff, staff's work efficiency has been improved, can make things convenient for its staff to mention upper die 8 from the upper surface of bed die 4 through setting up handle 9 at the upper surface of bed die 8, the staff of being convenient for is to the split between bed die 4 and the bed die 8, make butt joint and split between bed die 8 and the bed die 4 more convenient, the practicality of whole mould has further been improved.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. The term "comprising", without further limitation, means that the element so defined is not excluded from the group consisting of additional identical elements in the process, method, article, or apparatus that comprises the element.