阅读说明：本技术 一种自动化连续作业羊绒分梳装置 (Automatic continuous operation cashmere carding device ) 是由 戴明远 程晓虎 裴芫 程旭岭 郭明月 于 2021-09-08 设计创作，主要内容包括：本发明属于羊绒加工领域,具体为一种自动化连续作业羊绒分梳装置,包括底座,所述底座的表面左侧固定安装有羊绒分梳机本体,所述底座的右侧前后端均固定安装有固定板,两组所述固定板之间安装有收卷辊,位于前侧的所述固定板的外壁固定安装有电机,所述电机的传动轴贯穿固定板且和收卷辊的一端固定连接。本发明通过电磁铁给予磁铁滑块一定推力,通过第一压力传感器进行监测压辊对羊绒卷施加的压力,当压力过大或者压力过小时,控制器能够利用电磁铁的电流调整模块进行调整,从而使得电磁铁对磁铁滑块的推力发生变化,从而使得能够精准的控制压力,保证羊绒收卷的效果更佳,有效的避免出现褶皱或者压力过大造成的变形等情况。(The invention belongs to the field of cashmere processing, and particularly relates to an automatic continuous operation cashmere carding device which comprises a base, wherein a cashmere carding machine body is fixedly arranged on the left side of the surface of the base, fixing plates are fixedly arranged at the front end and the rear end of the right side of the base, a winding roller is arranged between the two groups of fixing plates, a motor is fixedly arranged on the outer wall of the fixing plate positioned on the front side, and a transmission shaft of the motor penetrates through the fixing plates and is fixedly connected with one end of the winding roller. According to the cashmere winding device, certain thrust is given to the magnet sliding block through the electromagnet, the pressure applied to a cashmere winding by the compression roller is monitored through the first pressure sensor, when the pressure is too high or too low, the controller can be adjusted through the current adjusting module of the electromagnet, so that the thrust of the electromagnet to the magnet sliding block is changed, the pressure can be accurately controlled, the cashmere winding effect is better ensured, and the situations of deformation and the like caused by folds or too high pressure are effectively avoided.)

1. The utility model provides an automatic change continuity of operation cashmere carding unit, includes base (1), its characterized in that: a cashmere carding machine body (2) is fixedly arranged on the left side of the surface of the base (1);

the winding device is characterized in that fixing plates (5) are fixedly mounted at the front end and the rear end of the right side of the base (1), a winding roller (7) is mounted between the two groups of fixing plates (5), a motor (6) is fixedly mounted on the outer wall of the fixing plate (5) positioned on the front side, a transmission shaft of the motor (6) penetrates through the fixing plate (5) and is fixedly connected with one end of the winding roller (7), the other end of the winding roller (7) is rotatably connected with the inner wall of the corresponding fixing plate (5), a compression roller (8) is attached to the outer wall of the winding roller (7), a first limiting sliding groove (11) is formed in the position, corresponding to the compression roller (8), of the inner wall of the fixing plate (5), an electromagnet (13) is fixedly mounted at one end of an inner cavity of the first limiting sliding groove (11), a magnet sliding block (12) matched with the other side of the inner cavity of the first limiting sliding groove (11) in an inserting mode, and a second limiting sliding groove (14) is formed in the outer wall of the magnet sliding block (12), an inner cavity of the second limiting sliding groove (14) is inserted with a second limiting sliding block (15) which is adaptive, one side wall of the second limiting sliding block (15) far away from the compression roller (8) is fixedly connected with a first pressure sensor (16), the outer end of the first pressure sensor (16) is fixedly connected with the inner wall of the second limiting sliding groove (14), and the outer walls of the two groups of second limiting sliding blocks (15) are respectively rotatably connected with two ends of the compression roller (8);

the top fixed mounting of cashmere carding machine body (2) has collecting box (18), the lateral wall fixed mounting of cashmere carding machine body (2) has air exhauster (17), negative pressure pipe (19) and collecting box (18) intercommunication are passed through to the outer end of air exhauster (17), the outer wall fixed mounting of negative pressure pipe (19) has second pressure sensor (21), the outer wall of collecting box (18) passes through pipe (20) and cashmere carding machine body (2) intercommunication, the top both sides of collecting box (18) all communicate there are housing (22), the top fixed mounting of housing (22) has electric putter (23), the top and the fixedly connected with filter screen (24) of housing (22) are run through to the piston rod outer end of electric putter (23).

2. An automated continuous cashmere carding unit according to claim 1, characterised in that: a groove (9) is formed in the lower side of the outer wall of one group of fixing plates (5), a controller (10) is fixedly mounted in an inner cavity of the groove (9), signal output ends of the first pressure sensor (16) and the second pressure sensor (21) are connected with a signal input end of the controller (10), and a signal output end of the controller (10) is connected with signal input ends of the electromagnet (13) and the electric push rod (23) respectively.

3. An automated continuous cashmere carding unit according to claim 1, characterised in that: the cashmere carding machine is characterized in that a feeding table (3) is fixedly connected to the left end of the cashmere carding machine body (2), and the bottom of the feeding table (3) is fixedly connected with the top of the base (1) through a strut (4).

4. An automated continuous cashmere carding unit according to claim 1, characterised in that: the height of the filter screen (24) is greater than the height of the inner cavity of the collecting box (18), and the height of the filter screen (24) is equal to the height of the inner cavity of the housing (22).

5. An automated continuous cashmere carding unit according to claim 1, characterised in that: the outer wall of the housing (22) is detachably connected with a cover plate (25) through bolts.

6. An automated continuous cashmere carding unit according to claim 1, characterised in that: the length of the winding roller (7) is greater than that of a discharge hole of the cashmere carding machine body (2).

7. An automated continuous cashmere carding unit according to claim 1, characterised in that: the first limiting sliding groove (11) is obliquely arranged, and the oblique direction is on a circle center connecting line extension line of the winding roller (7) and the pressing roller (8).

8. An automated continuous cashmere carding unit according to claim 1, characterised in that: the bottom four corners of base (1) all fixed mounting have the rubber pad.

Technical Field

The invention relates to the field of cashmere processing, in particular to an automatic continuous operation cashmere carding device.

Background

Cashmere is a high-grade textile fiber, and is precious, and not only because the output is rare, but more importantly, because the cashmere is processed into non-fluff capable of being woven from raw fluff, the non-fluff is processed through the procedures of sorting, washing, drying, re-sorting, opening, oiling, smoldering, feeding into a wool feeding hopper, carding and forming the non-fluff, and the cashmere carding is the procedure of removing impurities such as wool, scurf and the like contained in the cashmere to form pure cashmere.

According to patent CN202021430947.3, a cashmere carding device, the board is placed to the left side fixedly connected with cashmere of cashmere carding machine body, the bottom fixedly connected with support column of board is placed to the cashmere, the right side fixedly connected with fixed plate of cashmere carding machine body, the inside swing joint of fixed plate has the pivot, the side surface fixedly connected with circle roller of pivot, the side surface fixedly connected with gear wheel of pivot. This cashmere carding device, through the dead lever, the spout, the slide bar, the ring, the rotation axis, mutually support between compression roller and the spacing disc, when rolling cashmere through the circle roller, make the surface covering of circle roller have cashmere, the overlap joint on the surface through compression roller and circle roller again, thereby make compression roller rebound, because of slide bar and the inside swing joint of spout, thereby make upwards removing that the compression roller can be steady, thereby make the compression roller can not take place the skew, thereby the circle roller of being convenient for carries out the rolling to cashmere.

Above-mentioned patent utilizes the compression roller to exert pressure at the in-process of actually realizing, but the compression roller is exerted pressure through the dead weight, and the pressure that can't accurate control compression roller was exerted has too big or undersize of pressure, causes cashmere rolling fold or by the pressure deformation, utilizes the collecting box to collect the dust moreover, but the in-process of collecting, the dust causes the jam easily to the effect is collected in the influence. For this reason, new technical solutions need to be designed to solve the problem.

Disclosure of Invention

The invention aims to provide an automatic continuous cashmere carding device, which solves the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: an automatic continuous operation cashmere carding device comprises a base, wherein a cashmere carding machine body is fixedly arranged on the left side of the surface of the base;

the front end and the rear end of the right side of the base are fixedly provided with fixed plates, a wind-up roll is arranged between the two groups of fixed plates, the outer wall of the fixed plate positioned on the front side is fixedly provided with a motor, a transmission shaft of the motor penetrates through the fixed plates and is fixedly connected with one end of the wind-up roll, the other end of the wind-up roll is rotatably connected with the corresponding inner wall of the fixed plate, the outer wall of the wind-up roll is attached with a press roll, the inner wall of the fixed plate corresponding to the press roll is provided with a first limiting chute, one end of the inner cavity of the first limiting chute is fixedly provided with an electromagnet, the other side of the inner cavity of the first limiting chute is inserted with an adaptive magnet slide block, the outer wall of the magnet slide block is provided with a second limiting chute, the inner cavity of the second limiting chute is inserted with an adaptive second limiting slide block, and one side wall of the second limiting slide block, which is far away from the press roll, is fixedly connected with a first pressure sensor, the outer end of the first pressure sensor is fixedly connected with the inner wall of the second limiting sliding groove, and the outer walls of the two groups of second limiting sliding blocks are respectively rotatably connected with the two ends of the compression roller;

the cashmere carding machine comprises a cashmere carding machine body, and is characterized in that a collecting box is fixedly mounted at the top of the cashmere carding machine body, an air exhauster is fixedly mounted on the side wall of the cashmere carding machine body, the outer end of the air exhauster is communicated with the collecting box through a negative pressure pipe, a second pressure sensor is fixedly mounted on the outer wall of the negative pressure pipe, the outer wall of the collecting box is communicated with the cashmere carding machine body through a guide pipe, housings are communicated with the two sides of the top of the collecting box, electric push rods are fixedly mounted at the top of the housings, and the outer ends of the piston rods of the electric push rods penetrate through the top of the housings and are fixedly connected with filter screens.

As a preferred embodiment of the present invention, a groove is formed on a lower side of an outer wall of one group of the fixing plates, a controller is fixedly installed in an inner cavity of the groove, signal output ends of the first pressure sensor and the second pressure sensor are both connected with a signal input end of the controller, and a signal output end of the controller is respectively connected with signal input ends of the electromagnet and the electric push rod.

As a preferred embodiment of the present invention, a feeding table is fixedly connected to a left end of the cashmere carding machine body, and a bottom of the feeding table is fixedly connected to a top of the base through a pillar.

In a preferred embodiment of the invention, the height of the filter screen is greater than the height of the inner cavity of the collecting box, and the height of the filter screen is equal to the height of the inner cavity of the housing.

In a preferred embodiment of the present invention, the cover plate is detachably connected to the outer wall of the housing by bolts.

As a preferred embodiment of the present invention, the length of the wind-up roll is greater than the length of the discharge port of the cashmere carding machine body.

As a preferred embodiment of the present invention, the first limiting chute is disposed obliquely, and the oblique direction is on the extension line of the circle center connecting line of the wind-up roll and the compression roll.

As a preferred embodiment of the present invention, rubber pads are fixedly mounted at four corners of the bottom of the base.

Compared with the prior art, the invention has the following beneficial effects:

1. according to the cashmere winding device, certain thrust is given to the magnet sliding block through the electromagnet, the pressure applied to a cashmere winding by the compression roller is monitored through the first pressure sensor, when the pressure is too high or too low, the controller can be adjusted through the current adjusting module of the electromagnet, so that the thrust of the electromagnet to the magnet sliding block is changed, the pressure can be accurately controlled, the cashmere winding effect is better ensured, and the situations of deformation and the like caused by folds or too high pressure are effectively avoided.

2. According to the invention, the pressure in the negative pressure pipe can be monitored through the second pressure sensor, when the negative pressure pipe is blocked, the pressure is increased, and when a certain threshold value is reached, the blockage degree of the used filter screen is high, so that the electric push rod can be started to drive another group of filter screens to filter, and the blocked filter screen is lifted, thereby facilitating cleaning and effectively avoiding the occurrence of poor dust collection effect caused by blockage.

Drawings

Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

FIG. 1 is a schematic diagram of the overall structure of an automated continuous cashmere carding device according to the present invention;

FIG. 2 is a schematic diagram of the inner wall structure of a fixing plate of the automatic continuous cashmere carding device of the present invention;

FIG. 3 is a schematic structural diagram of a magnet slider of the automatic continuous cashmere carding device of the present invention;

FIG. 4 is a schematic structural diagram of a collecting box of the automatic continuous cashmere carding device.

In the figure: 1. a base; 2. a cashmere carding machine body; 3. a feeding table; 4. a pillar; 5. a fixing plate; 6. a motor; 7. a wind-up roll; 8. a compression roller; 9. a groove; 10. a controller; 11. a first limiting chute; 12. a magnet slider; 13. an electromagnet; 14. a second limiting chute; 15. a second limit slide block; 16. a first pressure sensor; 17. an exhaust fan; 18. a collection box; 19. a negative pressure tube; 20. a conduit; 21. a second pressure sensor; 22. a housing; 23. an electric push rod; 24. filtering with a screen; 25. and (7) a cover plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can, for example, be fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. For those skilled in the art, the specific meaning of the above terms in the present invention can be understood in specific situations, the model of the electrical appliance provided in the present invention is only referred to, and different models of electrical appliances with the same function can be replaced according to the actual use situation.

Referring to fig. 1-4, the present invention provides a technical solution: an automatic continuous operation cashmere carding device comprises a base 1, wherein a cashmere carding machine body 2 is fixedly mounted on the left side of the surface of the base 1, and the cashmere carding machine body 2 is used for carding and finishing cashmere;

the front end and the rear end of the right side of the base 1 are fixedly provided with fixed plates 5, a wind-up roll 7 is arranged between the two groups of fixed plates 5, the outer wall of the fixed plate 5 positioned at the front side is fixedly provided with a motor 6, a transmission shaft of the motor 6 penetrates through the fixed plate 5 and is fixedly connected with one end of the wind-up roll 7, the other end of the wind-up roll 7 is rotatably connected with the corresponding inner wall of the fixed plate 5, the motor 6 can drive the wind-up roll 7 to wind cashmere, the outer wall of the wind-up roll 7 is attached with a compression roller 8, the inner wall of the fixed plate 5 corresponding to the compression roller 8 is provided with a first limit chute 11, one end of the inner cavity of the first limit chute 11 is fixedly provided with an electromagnet 13, the other side of the inner cavity of the first limit chute 11 is inserted with an adaptive magnet slide block 12, the outer wall of the magnet slide block 12 is provided with a second limit chute 14, and the inner cavity of the second limit chute 14 is inserted with an adaptive second limit slide block 15, a first pressure sensor 16 is fixedly connected to one side wall of the second limiting slide block 15, which is far away from the compression roller 8, the outer end of the first pressure sensor 16 is fixedly connected with the inner wall of the second limiting slide groove 14, the outer walls of the two groups of second limiting slide blocks 15 are respectively rotatably connected with two ends of the compression roller 8, specifically, a certain pressure can be given to the wound cashmere through the compression roller 8, and the pressure can be adjusted under the monitoring of the first pressure sensor 16, so that the applied pressure is ensured to be high in accuracy;

the top of the cashmere carding machine body 2 is fixedly provided with a collecting box 18, the side wall of the cashmere carding machine body 2 is fixedly provided with an exhaust fan 17, the outer end of the exhaust fan 17 is communicated with the collecting box 18 through a negative pressure pipe 19, the outer wall of the negative pressure pipe 19 is fixedly provided with a second pressure sensor 21, the outer wall of the collecting box 18 is communicated with the cashmere carding machine body 2 through a guide pipe 20, two sides of the top of the collecting box 18 are both communicated with a housing 22, the top of the housing 22 is fixedly provided with an electric push rod 23, the outer end of a piston rod of the electric push rod 23 penetrates through the top of the housing 22 and is fixedly connected with a filter screen 24, specifically, the exhaust fan 17 generates negative pressure, so that dust and impurities are sucked and removed, and the dust is filtered through the filter screens 24, and the two sets of filter screens 24 are alternately used to ensure high dust removal efficiency;

the lower side of the outer wall of one group of the fixing plates 5 is provided with a groove 9, a controller 10 is fixedly installed in an inner cavity of the groove 9, signal output ends of the first pressure sensor 16 and the second pressure sensor 21 are connected with a signal input end of the controller 10, and a signal output end of the controller 10 is connected with signal input ends of the electromagnet 13 and the electric push rod 23 respectively, so that the automatic control is realized.

When the cashmere carding machine is used, firstly, cashmere is guided into a cashmere carding machine body 2 to be carded and sorted, then, the cashmere goes to the outside, the cashmere is drawn to the outer wall of a winding roller 7, a compression roller 8 is pressed on the surface of the cashmere, then, a motor 6 is started to drive the winding roller 7 to rotate, so that the cashmere is wound, in the winding process, an electromagnet 13 is electrified, so that a certain thrust is generated on a magnet sliding block 12, so that the compression roller 8 generates a certain pressure on the cashmere, then, a pressure value is fed back through a first pressure sensor 16, the pressure value is increased along with the increase of the winding thickness of the cashmere, the pressure value fed back at the moment is increased, a controller 10 adjusts the current introduced by the electromagnet 13, so that the thrust is reduced, the magnet sliding block 12 is moved back through the reverse thrust, so that the pressure value is adjusted, and the pressure value is optimal and kept unchanged, thereby ensuring better cashmere rolling effect;

meanwhile, when cashmere is combed in the cashmere carding machine body 2, impurities and dust exist, negative pressure is generated through the exhaust fan 17 to suck the impurities into the collection box 20, the impurities are filtered through the filter screen 24, when the dust blocks the filter screen 24, the controller 10 can start the corresponding electric push rod 23 to drive the group of filter screens 24 to lift, another group of electric push rod 23 is made to drive the filter screen 24 to descend, the filtering is performed, the blocked filter screen 24 enters the housing 22, the cleaning by workers is facilitated, and the normal dust removal operation is not influenced.

In an alternative embodiment, the cashmere carding machine body 2 is fixedly connected with a feeding table 3 at the left end, and the bottom of the feeding table 3 is fixedly connected with the top of the base 1 through a pillar 4.

It should be noted that the arrangement of the feeding table 3 facilitates the cashmere entering the cashmere carding machine body 2.

In an alternative embodiment, the height of the sieve 24 is greater than the height of the internal cavity of the collection tank 18, the height of the sieve 24 being equal to the height of the internal cavity of the casing 22.

It should be noted that the filter screen 24 is ensured to be capable of filtering completely.

In an alternative embodiment, the cover plate 25 is detachably attached to the outer wall of the housing 22 by bolts.

It should be noted that, the cover plate 25 is detachable, which facilitates cleaning the filter screen 24.

In an alternative embodiment, the length of the wind-up roll 7 is greater than the length of the discharge opening of the cashmere carding machine body 2.

It should be noted that, guarantee that cashmere can roll and level, can not the fold.

In an optional embodiment, the first limiting chute 11 is arranged obliquely, and the oblique direction is on the extension line of the circle center connecting line of the winding roller 7 and the compression roller 8.

It should be noted that the pressing roller 8 can be accurately pressed on the cashmere surface when moving along with the increase of the thickness of the cashmere.

In an optional embodiment, rubber pads are fixedly mounted at four corners of the bottom of the base 1.

The entire device can be prevented from slipping.

In addition, the parts included in the automatic continuous operation cashmere carding device are all universal standard parts or parts known by technicians in the field, the structure and the principle of the parts are known by technicians in the field through technical manuals or conventional experimental methods, at the idle position of the device, all the electric devices refer to power elements, electric devices, adaptive monitoring computers and power supplies which are connected through leads, the specific connection means refers to the following working principle that the electric devices are electrically connected in sequence, the detailed connection means refers to the known technology in the field, the following main description of the working principle and the process are provided, and the description of electric control is not provided.

While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.