Buffering formula atmospheric pressure sucking disc device is used in assembly of thing networking intelligent gas table

文档序号:1873032 发布日期:2021-11-23 浏览:9次 中文

阅读说明:本技术 物联网智能燃气表装配用缓冲式气压吸盘装置 (Buffering formula atmospheric pressure sucking disc device is used in assembly of thing networking intelligent gas table ) 是由 邵泽华 向海堂 魏小军 刘彬 于 2020-05-19 设计创作,主要内容包括:本发明公开了一种物联网智能燃气表装配用缓冲式气压吸盘装置,包括真空吸盘,还包括用于改变真空吸盘在空间中位置的升降机构,真空吸盘的吸盘口朝向与真空吸盘的运动方向平行;还包括弹性件,所述弹性件设置在真空吸盘与升降机构之间,且真空吸盘的吸盘口受到来自膜片的推力时,所述弹性件在真空吸盘的运动方向上发生弹性缩短,所述弹性缩短使得真空吸盘与升降机构之间的间距减小。本气压吸盘装置可用于物联网智能燃气表中膜片的吸附,同时可实现为装配目的膜片转移。(The invention discloses a buffer type air pressure sucker device for assembling an Internet of things intelligent gas meter, which comprises a vacuum sucker and a lifting mechanism for changing the position of the vacuum sucker in a space, wherein the direction of a sucker port of the vacuum sucker is parallel to the movement direction of the vacuum sucker; still include the elastic component, the elastic component sets up between vacuum chuck and elevating system, and when vacuum chuck's sucking disc mouth received the thrust from the diaphragm, the elastic component takes place elasticity in vacuum chuck's direction of motion and shortens, elasticity shortens and makes the interval between vacuum chuck and the elevating system reduce. The pneumatic sucker device can be used for adsorbing the diaphragm in the intelligent gas meter of the Internet of things, and meanwhile, the diaphragm can be transferred for the purpose of assembly.)

1. The buffer type air pressure sucker device for assembling the Internet of things intelligent gas meter comprises a vacuum sucker (6) and a lifting mechanism (1) for changing the position of the vacuum sucker (6) in space, and is characterized in that the sucker port of the vacuum sucker (6) faces in a direction parallel to the movement direction of the vacuum sucker (6);

still include elastic component (8), elastic component (8) set up between vacuum chuck (6) and elevating system (1), and when the sucking disc mouth of vacuum chuck (6) received the thrust from the diaphragm, elastic component (8) took place elasticity in the direction of motion of vacuum chuck (6) and shorten, elasticity shortens the interval that makes between vacuum chuck (6) and elevating system (1) and reduces.

2. The buffering type air pressure sucker device for assembling the internet of things intelligent gas meter is characterized by further comprising a connecting rod (7) for connecting the vacuum sucker (6) with the lifting mechanism (1), wherein the connecting rod (7) is of a hollow tubular structure, the connecting rod (7) is fixedly connected with the lifting mechanism (1), and a central hole of the connecting rod (7) is a step hole;

the vacuum sucker is characterized by also comprising an air-entraining pipe (9) with one end connected with the air flow channel of the vacuum sucker (6), wherein the air-entraining pipe (9) is in a stepped shaft shape;

the elastic piece (8) is a spiral spring sleeved on the air entraining pipe (9), the spiral spring is partially or completely embedded into the central hole, one end of the spiral spring is supported on a shaft shoulder on the central hole, and the other end of the spiral spring is supported on the shaft shoulder on the air entraining pipe (9);

the air entraining pipe (9) link up connecting rod (7), still be provided with the external screw thread section that is located the connecting rod (7) outside on the other end of air entraining pipe (9), still include through external screw thread section and air entraining pipe (9) threaded connection's stop nut (10), when air entraining pipe (9) slide along self axis to its vacuum chuck (6) place side above that, stop nut (10) are used for injecing connecting rod (7) dead point position on air entraining pipe (9) axis.

3. The buffering type air pressure sucker device for assembling the Internet of things intelligent gas meter is characterized in that the number of the vacuum suckers (6) is multiple, the number of the connecting rods (7) is equal to that of the vacuum suckers (6), and each vacuum sucker (6) is matched with a spiral spring, an air entraining pipe (9) and a connecting rod (7);

the vacuum sucker is characterized by also comprising a connecting plate (5), wherein the vacuum suckers (6) are connected with the connecting plate (5) through a connecting rod (7);

the connecting plate (5) is used as an intermediate connecting piece for connecting the vacuum sucker (6) with the lifting mechanism (1): the connecting plate (5) is fixed on the lifting mechanism (1);

connecting rod (7) are the threaded rod, go back threaded connection on connecting rod (7) and have lock nut, each connecting rod (7) all is provided with the pole hole that corresponds on connecting plate (5), and each connecting rod (7) all passes the pole hole that corresponds with it, and lock nut on connecting rod (7) all is used for injecing connecting plate (5) position at connecting rod (7) axial ascending.

4. The buffering type pneumatic chuck device for assembling the internet of things intelligent gas meter is characterized in that the lifting mechanism (1) is a pneumatic cylinder arranged on the upper side of the connecting plate (5), the end part of a piston rod of the pneumatic cylinder faces downwards, the connecting plate (5) is fixedly connected with the end part of the piston rod, and the connecting point of the piston rod on the connecting plate (5) is positioned in the center of the top side of the connecting plate (5);

the vacuum suckers (6) are all positioned on the lower side of the connecting plate (5), sucker ports of the vacuum suckers (6) are all vertically downward, and part or all of the vacuum suckers (6) are annularly arranged relative to the piston rod;

the limiting nut (10) is supported on the connecting rod (7).

5. The buffering type pneumatic chuck device for assembling the internet of things intelligent gas meter is characterized in that the lifting mechanism (1) is a pneumatic cylinder arranged on the upper side of the connecting plate (5), the end part of a piston rod of the pneumatic cylinder faces downwards, the connecting plate (5) is fixedly connected with the end part of the piston rod, and the connecting point of the piston rod on the connecting plate (5) is positioned in the center of the top side of the connecting plate (5);

the vacuum suckers (6) are all positioned at the lower side of the connecting plate (5), and sucker ports of the vacuum suckers (6) are all vertically downward;

the pneumatic cylinder further comprises a mounting seat (2) fixedly connected with the pneumatic cylinder body, and a guide device arranged between the connecting plate (5) and the mounting seat (2), wherein the guide device is used for realizing the motion guide of the connecting plate (5);

the limiting nut (10) is supported on the connecting rod (7).

6. The buffering type air pressure sucker device for assembling the Internet of things intelligent gas meter is characterized by comprising a plurality of guide columns (3) and guide sleeves (4) with the number equal to that of the guide columns (3), wherein the guide sleeves (4) are fixed on a mounting seat (2), and the lower ends of the guide columns (3) are fixedly connected with a connecting plate (5);

each guide post (3) is matched with a guide sleeve (4): the guide post (3) passes through the guide sleeve (4) through a guide hole on the guide sleeve (4);

the axis of the guide post (3) is parallel to the axis of the pneumatic cylinder.

7. The buffering type air pressure sucking disc device for assembling the intelligent gas meter of the internet of things according to any one of claims 3 to 6, wherein sucking disc port end faces of the vacuum sucking discs (6) are parallel to each other;

the mounting position of part or all of the vacuum suction cups (6) on the connecting plate (5) is adjustable.

8. The buffering type air pressure sucking disc device for assembling the intelligent gas meter of the internet of things according to any one of claims 1 to 6, further comprising a pressure sensor for checking the air pressure in an air flow channel on the vacuum sucking disc (6), and further comprising an output device with a signal input end in signal connection with a signal output end of the pressure sensor, wherein the output device is used for outputting the air pressure condition in the air flow channel.

9. The buffering type air pressure sucking disc device for assembling the intelligent gas meter of the internet of things according to any one of claims 1 to 6, wherein a sucking disc port of the vacuum sucking disc (6) is made of rubber.

Technical Field

The invention relates to the technical field of production equipment of an intelligent gas meter of the Internet of things, in particular to a buffer type air pressure sucker device for assembling the intelligent gas meter of the Internet of things.

Background

The intelligent gas meter of the internet of things is a gas metering appliance based on a mobile operator internet of things private network, adopts a mobile communication module special for the internet of things, takes a diaphragm gas meter as a base meter, and is additionally provided with a remote transmission electronic controller to realize data remote transmission and control. The intelligent gas meter of the internet of things can be matched with a management system to realize functions such as card-free prepayment, remote valve control, step gas price and price adjustment, meanwhile, the intelligent gas meter supports functions of mobile phone APP inquiry payment, real-time monitoring management, alarm and big data analysis, is the optimal scheme for realizing intelligent management of the current gas company, and can greatly improve the management efficiency of the gas company. Therefore, in the prior art, the intelligent gas meter of the internet of things has wide application.

Thing networking intelligent gas table spare part is more, distinguishes according to functional module, generally includes: the system comprises a base meter, an intelligent control module, a communication module and an electromechanical valve.

Along with the national advocated intelligent manufacturing, the intelligent manufacturing technology is applied to the manufacturing industry of the intelligent gas meter of the Internet of things, and the production quality and the production efficiency of the intelligent gas meter of the Internet of things are undoubtedly facilitated.

Disclosure of Invention

The invention provides a buffer type air pressure sucking disc device for assembling an intelligent gas meter of the internet of things, which can be used for adsorbing a diaphragm in the intelligent gas meter of the internet of things and can realize diaphragm transfer for the assembling purpose.

The invention provides a buffer type air pressure sucker device for assembling an Internet of things intelligent gas meter, which solves the problems through the following technical key points: the buffer type air pressure sucker device for assembling the Internet of things intelligent gas meter comprises a vacuum sucker and a lifting mechanism for changing the position of the vacuum sucker in space, wherein the direction of a sucker port of the vacuum sucker is parallel to the movement direction of the vacuum sucker;

still include the elastic component, the elastic component sets up between vacuum chuck and elevating system, and when vacuum chuck's sucking disc mouth received the thrust from the diaphragm, the elastic component takes place elasticity in vacuum chuck's direction of motion and shortens, elasticity shortens and makes the interval between vacuum chuck and the elevating system reduce.

The diaphragm is an important component of the intelligent gas meter of the internet of things, and the existing diaphragm is generally in a groove-shaped structure with an annular sealing part and a concave middle part at the edge. In order to avoid the deformation of the film during storage and transportation and to increase the amount of the film stored in a unit space before the film is manufactured to the completion of the assembly of the film on the watch core, a film lamination storage mode is generally adopted: the notches on the diaphragms are upward, and the bottom sides of the two diaphragms which are attached randomly are embedded into the groove body of the diaphragm below. When the diaphragm of the above stacking storage mode is used for assembling the intelligent gas meter of the internet of things, because the diaphragm is softer, and the area and the thickness of the diaphragm are larger, the diaphragm is separated and the position of the diaphragm is transferred in a manual operation mode during the assembly of the existing diaphragm.

This scheme provides one kind can adopt and realize the technical scheme of diaphragm separation and transfer based on the atmospheric pressure adsorbs the principle, and this scheme is when specifically using, vacuum chuck connects negative pressure equipment, like this, can obtain the adsorption affinity that is used for adsorbing the diaphragm at vacuum chuck's sucking disc mouth. Considering the characteristic that the diaphragm is easy to deform, in order to enable the adsorbed diaphragm to be transferred to a subsequent assembly station to realize automatic assembly, the deformation of the diaphragm is required to be smaller when the adsorption is completed, and the deformation control needs to consider two aspects: on the one hand, the suction force generated by the vacuum chuck is large, and on the other hand, the extrusion force to the diaphragm when the vacuum chuck is in contact with the diaphragm is large.

In order to solve the second problem above, it can be provided that the feed movement of the vacuum cup towards the membrane is slow when approaching the membrane, the second way being to provide the vacuum cup with a soft texture. However, in the above solutions, the problem of the approach speed may cause an increase in the difficulty of controlling the lifting mechanism or a reduction in the efficiency of adsorbing the diaphragm, and in the solution of the texture, in combination with the above problem of the magnitude of the suction force, the difficulty of deformation of the vacuum chuck directly affects the reliability of the vacuum chuck for adsorbing the diaphragm, and a significant effect is that after the vacuum chuck adsorbs the diaphragm, the maximum transmission speed of the diaphragm transmission is realized by the movement of the vacuum chuck in the future.

In this scheme, through setting up to still including the elastic component, and when vacuum chuck received the thrust that comes from the diaphragm, the elastic component produced the deformation that makes the interval between vacuum chuck and the elevating system reduce under above thrust, and vacuum chuck is to elevating system relative motion promptly, like this, vacuum chuck's speed reduction when can realizing vacuum chuck contact diaphragm through the elastic component reaches to reduce because vacuum chuck's collision produced deformation on the diaphragm. Under the effect of above elastic component, to the flexible design of vacuum chuck, needn't consider the problem that sets up the vacuum chuck more soft and influence the absorption reliability that leads to promptly.

Simultaneously, the sucking disc mouth orientation that sets up to each vacuum chuck in this scheme is parallel with vacuum chuck's direction of motion, be promptly if the diaphragm stacks up under vacuum chuck, notch on the diaphragm is directly over towards, and vacuum chuck's sucking disc mouth is just to the diaphragm, like this, under elevating system's effect, vacuum chuck makes reciprocal linear motion in vertical direction, thus, when vacuum chuck is the absorption feed motion towards the diaphragm, vacuum chuck is the normal pressure along the range upon range of direction of diaphragm to the effort of diaphragm, the event above feed motion process can not lead to causing diaphragm itself excessive deformation because the dislocation between the diaphragm, the absorption that causes because the deformation further warp or the adsorption position dislocation, it can effectively be shifted to the thing networking assembly station in order to realize intelligent automatic assembly to reach absorbent diaphragm.

To sum up, this atmospheric pressure sucking disc device not only can be arranged in the absorption of thing networking intelligent gas table diaphragm, simultaneously through setting up the elastic component can be so that the diaphragm produces littleer deformation in the adsorbed in-process with adsorbed back, realizes using the assembly to shift as the purpose diaphragm, realizes the application of intelligent manufacturing on thing networking intelligent gas table, is realizing the in-process of above purpose simultaneously, can not influence the absorption and the transmission efficiency to the diaphragm.

The further technical scheme is as follows:

as a specific elastic member arrangement form, it is configured as follows: the vacuum sucker is connected with the lifting mechanism through a connecting rod, the connecting rod is of a hollow tubular structure and is fixedly connected with the lifting mechanism, and a central hole of the connecting rod is a step hole;

the vacuum chuck air flow channel is connected with the vacuum chuck through a pipeline, and the air guide pipe is in a stepped shaft shape;

the elastic piece is a spiral spring sleeved on the air entraining pipe, the spiral spring is partially or completely embedded into the central hole, one end of the spiral spring is supported on a shaft shoulder on the central hole, and the other end of the spiral spring is supported on the shaft shoulder on the air entraining pipe;

the bleed pipe link up the connecting rod, still be provided with the external screw thread section that is located the connecting rod outside on the other end of bleed pipe, still include through external screw thread section and bleed pipe threaded connection's limit nut, when the bleed pipe slides along its self axis to its vacuum chuck place side on it, limit nut is used for injecing the dead point position of connecting rod on the bleed pipe axis. In this scheme, in the form and the assembly form of above elastic component, the terminal surface through limit nut receives the support, when rotating limit nut, can pull the bleed pipe to the side motion at limit nut place, and coil spring is owing to being retrained between connecting rod and bleed pipe this moment, so coil spring is compressed, and vacuum chuck, bleed pipe change in the position on the connecting rod axis. Adopt above concrete implementation scheme, on the one hand, aim at realizing that vacuum chuck is for elevating system's position accuracy adjustment: when the spiral spring is compressed, the rotary limiting nut actually rotates in a damping mode, and the position of the vacuum sucker can be accurately adjusted through the force exerted on the air guide pipe by the spiral spring; on the other hand, the local or complete hidden assembly of the spiral spring can provide external force prevention protection for the spiral spring; on the other hand, the connection mode has simple structure; and the restraint of the connecting rod on the air guide pipe is favorable for the motion trail precision of the vacuum chuck. Furthermore, when the vacuum chuck contacts the diaphragm, the limit nut moves towards one side far away from the connecting rod synchronously with the air guide pipe and the vacuum chuck.

The number of the vacuum suckers is equal to that of the vacuum suckers, and each vacuum sucker is matched with a spiral spring, an air-entraining pipe and a connecting rod;

the vacuum sucker is connected with the connecting plate through a connecting rod;

the connecting plate is used as an intermediate connecting piece for connecting the vacuum chuck and the lifting mechanism: the connecting plate is fixed on the lifting mechanism;

the connecting rod is the threaded rod, it has lock nut to go back threaded connection on the connecting rod, and each connecting rod all is provided with the pole hole that corresponds on the connecting plate, and each connecting rod all passes the pole hole that corresponds with it, and lock nut on the connecting rod all is used for injecing the connecting plate at connecting rod ascending position of axial. The characteristics of diaphragm itself easy deformation are considered to this scheme, set up to vacuum chuck is a plurality of, and realize being connected of vacuum chuck and elevating system through the connecting plate, like this, each vacuum chuck simultaneous movement under elevating system's effect, when vacuum chuck and diaphragm contact, each vacuum chuck corresponds a local adsorption plane that is located on the diaphragm, the total area of a plurality of local adsorption planes is effective adsorption plane, compare in if adopt single vacuum chuck, for reaching the adsorption requirement, under the condition of equal adsorption plane area, because the size or the span of local adsorption plane are littleer, the event is satisfying under the condition to diaphragm total adsorption affinity requirement, deformation on the diaphragm is littleer, thereby make: not only can reach the purpose of diaphragm separation and transfer through atmospheric pressure absorption, simultaneously through reducing the deformation of diaphragm when being adsorbed for the diaphragm can be effectively shifted to the assembly station in order to realize the automatic assembly of thing networking intelligent gas table. Meanwhile, the specific connection mode of the vacuum chuck and the connecting plate can effectively match the relative position precision of the vacuum chuck during installation, so that the vacuum chuck can form effective cooperative fit at the later stage; meanwhile, if the form of the membrane is changed, the scheme can also provide an adjusting way for the relative position of the vacuum chuck to adapt to the specific form of the membrane. Meanwhile, the specific connection form facilitates the linear adjustment of the position of the vacuum chuck relative to the connecting plate.

As a simple structure, the vacuum chuck moves the concrete implementation mode that the orbit is convenient for control, set up to: the lifting mechanism is a pneumatic cylinder arranged on the upper side of the connecting plate, the end part of a piston rod of the pneumatic cylinder faces downwards, the connecting plate is fixedly connected with the end part of the piston rod, and the connecting point of the piston rod on the connecting plate is positioned in the center of the top side of the connecting plate;

the vacuum chucks are all positioned at the lower side of the connecting plate, chuck ports of the vacuum chucks are all vertically downward, and part or all of the vacuum chucks are annularly arranged relative to the piston rod;

the limit nut is supported on the connecting rod. This scheme of adoption not only can make elevating system not influence vacuum chuck and adsorb spare part, can reduce the vacuum chuck relative position error because the connecting plate introduces simultaneously as far as possible.

As a simple structure, the vacuum chuck moves the concrete implementation mode that the orbit is convenient for control, set up to: the lifting mechanism is a pneumatic cylinder arranged on the upper side of the connecting plate, the end part of a piston rod of the pneumatic cylinder faces downwards, the connecting plate is fixedly connected with the end part of the piston rod, and the connecting point of the piston rod on the connecting plate is positioned in the center of the top side of the connecting plate;

the vacuum chucks are all positioned at the lower side of the connecting plate, and chuck ports of the vacuum chucks are all vertically downward;

the pneumatic cylinder further comprises a mounting seat fixedly connected with the pneumatic cylinder body and a guiding device arranged between the connecting plate and the mounting seat, wherein the guiding device is used for realizing the movement guiding of the connecting plate;

the limit nut is supported on the connecting rod. Different from the scheme, the scheme aims to restrain the track precision of the vacuum chuck through the wire device, and the purposes of effectively adsorbing parts and accurately transferring the parts are achieved.

Above scheme is when specifically using, the mount pad can regard as this loading attachment and other connecting seats like carousel, manipulator are connected, as one kind when designing the mount pad, can only consider the mechanical properties of mount pad, sets up to: the guide device comprises a plurality of guide columns and guide sleeves, the number of the guide sleeves is equal to that of the guide columns, the guide sleeves are fixed on the mounting seat, and the lower ends of the guide columns are fixedly connected with the connecting plate;

each guide post all matches there is a uide bushing: the guide post passes through the guide sleeve from a guide hole on the guide sleeve;

the axis of the guide post is parallel to the axis of the pneumatic cylinder. In this scheme, can only consider on uide bushing and guide post about required such as wearability, machining precision of guider, like this, can reach the purpose that reduces this loading attachment manufacturing cost.

As above, a vacuum chuck uses and is the concrete application mode of feed motion on the diaphragm, for matching current thing networking intelligent gas table structural design for the effect position of vacuum chuck on the diaphragm is located the bottom side of cell body and/or the technical scheme on the side sealing edge on the diaphragm, with diaphragm deformation and the dislocation of avoiding or reducing the vacuum chuck and leading to as far as possible, makes this loading attachment can cooperate with the not unidimensional diaphragm simultaneously, sets up to: the end surfaces of the sucking disc ports of the vacuum sucking discs are parallel to each other;

the mounting position of part or all of the vacuum suction cups on the connecting plate is adjustable.

As above, in thing networking intelligent gas table field, owing to adopt the negative pressure to adsorb and can cause the diaphragm to produce certain deformation, for convenient through control gas pressure control deflection to do benefit to and realize that the diaphragm effectively shifts and use in order to adapt to the assembly, set up to: the vacuum chuck comprises a vacuum chuck, a pressure sensor and an output device, wherein the vacuum chuck is used for detecting the air pressure in an air flow channel on the vacuum chuck, the output device is connected with a signal input end of the pressure sensor through a signal output end of the pressure sensor, and the output device is used for outputting the air pressure condition in the air flow channel.

As one kind can with diaphragm flexible contact to the protection diaphragm, on the basis that the negative pressure is littleer in order to do benefit to diaphragm deformation control, realize the effective absorbent technical scheme of diaphragm, set up to: and a sucker opening of the vacuum sucker is made of rubber.

The invention has the following beneficial effects:

in this scheme, through setting up to still including the elastic component, and when vacuum chuck received the thrust that comes from the diaphragm, the elastic component produced the deformation that makes the interval between vacuum chuck and the elevating system reduce under above thrust, and vacuum chuck is to elevating system relative motion promptly, like this, vacuum chuck's speed reduction when can realizing vacuum chuck contact diaphragm through the elastic component reaches to reduce because vacuum chuck's collision produced deformation on the diaphragm. Under the effect of above elastic component, to the flexible design of vacuum chuck, needn't consider the problem that sets up the vacuum chuck more soft and influence the absorption reliability that leads to promptly.

Simultaneously, the sucking disc mouth orientation that sets up to each vacuum chuck in this scheme is parallel with vacuum chuck's direction of motion, be promptly if the diaphragm stacks up under vacuum chuck, notch on the diaphragm is directly over towards, and vacuum chuck's sucking disc mouth is just to the diaphragm, like this, under elevating system's effect, vacuum chuck makes reciprocal linear motion in vertical direction, thus, when vacuum chuck is the absorption feed motion towards the diaphragm, vacuum chuck is the normal pressure along the range upon range of direction of diaphragm to the effort of diaphragm, the event above feed motion process can not lead to causing diaphragm itself excessive deformation because the dislocation between the diaphragm, the absorption that causes because the deformation further warp or the adsorption position dislocation, it can effectively be shifted to the thing networking assembly station in order to realize intelligent automatic assembly to reach absorbent diaphragm.

To sum up, this atmospheric pressure sucking disc device not only can be arranged in the absorption of thing networking intelligent gas table diaphragm, simultaneously through setting up the elastic component can be so that the diaphragm produces littleer deformation in the adsorbed in-process with adsorbed back, realizes using the assembly to shift as the purpose diaphragm, realizes the application of intelligent manufacturing on thing networking intelligent gas table, is realizing the in-process of above purpose simultaneously, can not influence the absorption and the transmission efficiency to the diaphragm.

Drawings

Fig. 1 is a schematic structural view of a specific embodiment of a buffer type air pressure suction disc device for assembling an internet of things intelligent gas meter, which is a front view;

fig. 2 is a schematic structural view of a specific embodiment of a buffer type air pressure suction disc device for assembling an internet of things intelligent gas meter, which is a side view;

fig. 3 is a schematic structural view of a specific embodiment of a buffer type air pressure suction cup device for assembling an internet of things intelligent gas meter, which is a top view;

fig. 4 is a schematic structural diagram of a specific embodiment of the buffer type air pressure suction cup device for assembling the internet of things intelligent gas meter, wherein the schematic structural diagram is a partial structural sectional view and is used for reflecting specific forms and matching relations of a vacuum suction cup, an elastic part and an air bleed pipe.

The numbering in the figure is as follows: 1. the device comprises a lifting mechanism, 2, a mounting seat, 3, a guide post, 4, a guide sleeve, 5, a connecting plate, 6, a vacuum chuck, 7, a connecting rod, 8, an elastic part, 9, a gas guide pipe, 10 and a limit nut.

Detailed Description

The present invention will be described in further detail with reference to examples, but the structure of the present invention is not limited to the following examples.

Example 1:

as shown in fig. 1 to 4, the buffering type air pressure sucker device for assembling the internet of things intelligent gas meter comprises a vacuum sucker 6 and a lifting mechanism 1 for changing the position of the vacuum sucker 6 in a space, wherein the sucker port of the vacuum sucker 6 faces in a direction parallel to the movement direction of the vacuum sucker 6;

still include elastic component 8, elastic component 8 sets up between vacuum chuck 6 and elevating system 1, and when the sucking disc mouth of vacuum chuck 6 received the thrust from the diaphragm, elastic component 8 takes place elasticity in vacuum chuck 6 direction of motion and shortens, elasticity shortens the interval that makes between vacuum chuck 6 and the elevating system 1 and reduces.

The diaphragm is an important component of the intelligent gas meter of the internet of things, and the existing diaphragm is generally in a groove-shaped structure with an annular sealing part and a concave middle part at the edge. In order to avoid the deformation of the film during storage and transportation and to increase the amount of the film stored in a unit space before the film is manufactured to the completion of the assembly of the film on the watch core, a film lamination storage mode is generally adopted: the notches on the diaphragms are upward, and the bottom sides of the two diaphragms which are attached randomly are embedded into the groove body of the diaphragm below. When the diaphragm of the above stacking storage mode is used for assembling the intelligent gas meter of the internet of things, because the diaphragm is softer, and the area and the thickness of the diaphragm are larger, the diaphragm is separated and the position of the diaphragm is transferred in a manual operation mode during the assembly of the existing diaphragm.

This scheme provides one kind and can adopt and realize the technical scheme of diaphragm separation and transfer based on the atmospheric pressure adsorbs the principle, and this scheme is when specifically using, vacuum chuck 6 connects negative pressure equipment, like this, can obtain the adsorption affinity that is used for adsorbing the diaphragm at vacuum chuck 6's sucking disc mouth. Considering the characteristic that the diaphragm is easy to deform, in order to enable the adsorbed diaphragm to be transferred to a subsequent assembly station to realize automatic assembly, the deformation of the diaphragm is required to be smaller when the adsorption is completed, and the deformation control needs to consider two aspects: on the one hand the amount of suction force generated by the vacuum cup 6 and on the other hand the pressing force on the membrane when the vacuum cup 6 is in contact with the membrane.

In order to solve the second problem above, it can be provided that the feed movement of the vacuum cup 6 towards the membrane is slow when approaching the membrane, and the second way is to provide that the vacuum cup 6 itself is soft. However, in the above solution, the problem of the approach speed may cause an increase in the control difficulty of the lifting mechanism 1 or a reduction in the efficiency of the diaphragm, and in the solution of the texture, in combination with the above problem of the magnitude of the suction force, the difficulty of deformation of the vacuum chuck 6 directly affects the reliability of the diaphragm adsorbed by the vacuum chuck 6, and a significant effect is that after the vacuum chuck 6 adsorbs the diaphragm, the maximum transmission speed of the diaphragm transmission is realized by the movement of the vacuum chuck 6 in the subsequent process.

In this scheme, through setting up to still including elastic component 8, and when vacuum chuck 6 received the thrust from the diaphragm, elastic component 8 produced the deformation that makes the interval between vacuum chuck 6 and the elevating system 1 reduce under above thrust, and vacuum chuck 6 is to elevating system 1 relative motion promptly, like this, can realize through elastic component 8 that vacuum chuck 6 slows down when contacting the diaphragm, reaches to reduce because the deformation that vacuum chuck 6's collision produced on the diaphragm. Under the action of the elastic member 8, the flexible design of the vacuum chuck 6, that is, the problem of the influence on the suction reliability caused by the fact that the vacuum chuck 6 is more flexible, is not considered.

Simultaneously, set up to the sucking disc mouth orientation of each vacuum chuck 6 in this scheme and vacuum chuck 6's direction of motion parallel, be promptly if the diaphragm stacks up under vacuum chuck 6, notch on the diaphragm faces directly over, and vacuum chuck 6's sucking disc mouth is just to the diaphragm, like this, under elevating system 1's effect, vacuum chuck 6 makes reciprocal linear motion in vertical direction, like this, when vacuum chuck 6 is towards the diaphragm and adsorbs feed motion, vacuum chuck 6 is the positive pressure along the range upon range of direction of diaphragm to the effort of diaphragm, the above-mentioned feeding motion process can not lead to causing between the diaphragm because the dislocation diaphragm itself excessively warp, the absorption that causes because the deformation further warp or the adsorption position dislocation, reach the adsorbed diaphragm and can be effectively shifted to the assembly station in order to realize the automatic assembly of thing networking intelligent gas table.

To sum up, this atmospheric pressure sucking disc device not only can be arranged in the absorption of thing networking intelligent gas table diaphragm, simultaneously through setting up elastic component 8 can be so that the diaphragm produce littleer deformation in the adsorbed in-process with adsorbed back, realizes using the assembly to shift as the purpose diaphragm, realizes the application of intelligent manufacturing on thing networking intelligent gas table, is realizing the in-process of above purpose simultaneously, can not influence the absorption and the transmission efficiency to the diaphragm.

Example 2:

as shown in fig. 1 to 4, the present embodiment is further defined on the basis of embodiment 1: as a specific form of arrangement of the elastic member 8, there are provided: the vacuum sucker is characterized by further comprising a connecting rod 7 for connecting the vacuum sucker 6 with the lifting mechanism 1, wherein the connecting rod 7 is of a hollow tubular structure, the connecting rod 7 is fixedly connected with the lifting mechanism 1, and a central hole of the connecting rod 7 is a stepped hole;

the vacuum sucker also comprises a gas-leading pipe 9, one end of the gas-leading pipe 9 is connected with the airflow channel of the vacuum sucker 6, and the shape of the gas-leading pipe 9 is in a stepped shaft shape;

the elastic part 8 is a spiral spring sleeved on the air entraining pipe 9, the spiral spring is partially or completely embedded into the central hole, one end of the spiral spring is supported on a shaft shoulder on the central hole, and the other end of the spiral spring is supported on the shaft shoulder on the air entraining pipe 9;

the air guide pipe 9 penetrates through the connecting rod 7, an external thread section located on the outer side of the connecting rod 7 is further arranged at the other end of the air guide pipe 9, the air guide pipe further comprises a limit nut 10 in threaded connection with the air guide pipe 9 through the external thread section, and when the air guide pipe 9 slides to the side where the vacuum chuck 6 is located along the axis of the air guide pipe 9, the limit nut 10 is used for limiting the stop position of the connecting rod 7 on the axis of the air guide pipe 9. In this scheme, in the form and the assembly form of above elastic component 8, receive the support through limit nut 10's terminal surface, when rotating limit nut 10, can pull bleed pipe 9 and move to limit nut 10 place side, and coil spring is owing to being retrained between connecting rod 7 and bleed pipe 9 this moment, so coil spring is compressed, and vacuum chuck 6, bleed pipe 9 change in the position on connecting rod 7 axis. Adopt above concrete implementation scheme, on the one hand, aim at realizing that vacuum chuck 6 is for the accurate adjustment in elevating system 1's position: when the helical spring is compressed, the rotary limit nut 10 actually rotates in a damping manner, and the accurate adjustment of the position of the vacuum chuck 6 can be realized through the force exerted on the bleed air pipe 9 by the helical spring; on the other hand, the local or complete hidden assembly of the spiral spring can provide external force prevention protection for the spiral spring; on the other hand, the connection mode has simple structure; another convenience is that the restraint of the connecting rod 7 on the air-entraining pipe 9 is beneficial to the motion trail precision of the vacuum chuck 6. Furthermore, when the vacuum chuck 6 contacts the membrane, the limit nut 10 moves towards the side far away from the connecting rod 7 synchronously with the air-guiding pipe 9 and the vacuum chuck 6.

The number of the vacuum suckers 6 is equal to that of the vacuum suckers 6, and each vacuum sucker 6 is matched with a spiral spring, an air entraining pipe 9 and a connecting rod 7;

the vacuum sucker 6 is connected with the connecting plate 5 through a connecting rod 7;

the connecting plate 5 is used as an intermediate connecting piece for connecting the vacuum chuck 6 with the lifting mechanism 1: the connecting plate 5 is fixed on the lifting mechanism 1;

connecting rod 7 is the threaded rod, it has lock nut to go back threaded connection on connecting rod 7, and each connecting rod 7 all is provided with the pole hole that corresponds on connecting plate 5, and each connecting rod 7 all passes the pole hole that corresponds with it, and lock nut on the connecting rod 7 all is used for injecing connecting plate 5 at 7 ascending positions of axial of connecting rod. The characteristics of diaphragm itself easy deformation are considered to this scheme, set up to vacuum chuck 6 is a plurality of, and realize being connected of vacuum chuck 6 and elevating system 1 through connecting plate 5, thus, 6 synchronous motion of each vacuum chuck under elevating system 1's effect, when vacuum chuck 6 and diaphragm contact, each vacuum chuck 6 corresponds a local adsorption plane that is located on the diaphragm, the total area of a plurality of local adsorption planes is effective adsorption plane, compare in if adopt single vacuum chuck 6, for reaching the adsorption requirement, under the condition of equal adsorption plane area, because the size or the span of local adsorption plane are littleer, so under the condition that satisfies total adsorption affinity requirement to the diaphragm, deformation on the diaphragm is littleer, thereby make: not only can reach the purpose of diaphragm separation and transfer through atmospheric pressure absorption, simultaneously through reducing the deformation of diaphragm when being adsorbed for the diaphragm can be effectively shifted to the assembly station in order to realize the automatic assembly of thing networking intelligent gas table. Meanwhile, the specific connection mode of the vacuum chuck 6 and the connecting plate 5 can effectively match the relative position precision of the vacuum chuck 6 during installation, so that the vacuum chuck 6 can form effective cooperative fit at the later stage; meanwhile, if the form of the membrane is changed, the scheme can also provide an adjusting way for adapting the relative position of the vacuum chuck 6 to the specific form of the membrane. At the same time, the above specific connection forms facilitate the realization that the position of the vacuum chuck 6 relative to the connection plate 5 is linearly adjustable.

Example 3:

as shown in fig. 1 to 4, the present embodiment provides a more specific embodiment based on embodiment 2: as a simple structure, the vacuum chuck 6 moves the concrete implementation mode that the orbit is convenient for control, set up to: the lifting mechanism 1 is a pneumatic cylinder arranged on the upper side of the connecting plate 5, the end part of a piston rod of the pneumatic cylinder faces downwards, the connecting plate 5 is fixedly connected with the end part of the piston rod, and a connecting point of the piston rod on the connecting plate 5 is positioned in the center of the top side of the connecting plate 5;

the vacuum chucks 6 are all positioned at the lower side of the connecting plate 5, the chuck ports of the vacuum chucks 6 are all vertically downward, and part or all of the vacuum chucks 6 are annularly arranged relative to the piston rod;

the limit nut 10 is supported on the connecting rod 7. This scheme of adoption not only can not only make elevating system 1 not influence vacuum chuck 6 and adsorb spare part, can reduce the relative position error of vacuum chuck 6 because connecting plate 5 and introduce simultaneously as far as possible.

Example 4:

as shown in fig. 1 to 4, the present embodiment provides an embodiment different from embodiment 3 on the basis of embodiment 2: as a simple structure, the vacuum chuck 6 moves the concrete implementation mode that the orbit is convenient for control, set up to: the lifting mechanism 1 is a pneumatic cylinder arranged on the upper side of the connecting plate 5, the end part of a piston rod of the pneumatic cylinder faces downwards, the connecting plate 5 is fixedly connected with the end part of the piston rod, and a connecting point of the piston rod on the connecting plate 5 is positioned in the center of the top side of the connecting plate 5;

the vacuum chucks 6 are all positioned at the lower side of the connecting plate 5, and the chuck ports of the vacuum chucks 6 are all vertically downward;

the pneumatic cylinder further comprises a mounting seat 2 fixedly connected with the pneumatic cylinder body and a guiding device arranged between the connecting plate 5 and the mounting seat 2, wherein the guiding device is used for realizing the motion guiding of the connecting plate 5;

the limit nut 10 is supported on the connecting rod 7. Different from the scheme, the scheme aims to restrain the track precision of the vacuum chuck 6 through the wire guide device, and the purposes of effectively adsorbing parts and accurately transferring the parts are achieved.

Above scheme is when specifically using, mount pad 2 can regard as this loading attachment and other connecting seats like carousel, manipulator are connected, as one kind when designing mount pad 2, can only consider the mechanical properties of mount pad 2, set up to: the guide device comprises a plurality of guide posts 3 and guide sleeves 4 with the number equal to that of the guide posts 3, the guide sleeves 4 are fixed on the mounting seat 2, and the lower ends of the guide posts 3 are fixedly connected with a connecting plate 5;

each guide post 3 is matched with a guide sleeve 4: the guide post 3 passes through the guide sleeve 4 through a guide hole on the guide sleeve 4;

the axis of the guide post 3 is parallel to the axis of the pneumatic cylinder. In the scheme, the wear resistance, the processing precision and the like required by the guide device can be only considered on the guide sleeve 4 and the guide column 3, so that the aim of reducing the production cost of the feeding device can be fulfilled.

Example 5:

as shown in fig. 1 to 4, the present embodiment is further defined on the basis of embodiment 1: as above, provide a vacuum chuck 6 uses and is the concrete application mode of feed motion on the diaphragm, for matching current thing networking intelligent gas table structural design for the effect position of vacuum chuck 6 on the diaphragm is located the bottom side of cell body and/or the technical scheme on the side sealing edge on the diaphragm, with diaphragm deformation and the dislocation of avoiding or reducing vacuum chuck 6 to lead to as far as possible, makes this loading attachment can cooperate with the not diaphragm of equidimension simultaneously, sets up to: the end faces of the sucking disc ports of the vacuum sucking discs 6 are parallel to each other;

the mounting position of part or all of the vacuum suction cups 6 on the connecting plate 5 is adjustable.

As above, in thing networking intelligent gas table field, owing to adopt the negative pressure to adsorb and can cause the diaphragm to produce certain deformation, for convenient through control gas pressure control deflection to do benefit to and realize that the diaphragm effectively shifts and use in order to adapt to the assembly, set up to: the vacuum chuck comprises a vacuum chuck 6, a pressure sensor and an output device, wherein the vacuum chuck is used for detecting the air pressure in an air flow channel on the vacuum chuck, the output device is connected with a signal input end of the pressure sensor through a signal output end of the pressure sensor, and the output device is used for outputting the air pressure condition in the air flow channel.

As one kind can with diaphragm flexible contact to the protection diaphragm, on the basis that the negative pressure is littleer in order to do benefit to diaphragm deformation control, realize the effective absorbent technical scheme of diaphragm, set up to: and a sucker opening of the vacuum sucker 6 is made of rubber.

The foregoing is a more detailed description of the present invention in connection with specific preferred embodiments thereof, and it is not intended that the specific embodiments of the present invention be limited to these descriptions. For those skilled in the art to which the invention pertains, other embodiments that do not depart from the gist of the invention are intended to be within the scope of the invention.

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