阅读说明：本技术 一种仿椰棕地毯及其生产工艺 (Coconut palm-like carpet and production process thereof ) 是由 刘承木 于 2021-10-22 设计创作，主要内容包括：本发明涉及一种仿椰棕地毯及其生产工艺,其中仿椰棕地毯,包括橡胶层、纤维层,以及黏结橡胶层和纤维层的黏结层,所述限位层按质量分数计,由以下组分构成,240旦纤维30份,90旦纤维60份,15旦纤维10份。本发明通过纤维配比的设置,纤维来模仿代替椰棕,满足客户需求,来达到除尘效果佳,环保的效果；通过两层纤维网出料的设置,便于两层单纤维网的同时产出,提高效率的同时便于铺网机对双层纤维网进行铺网；通过第一梳理轴的设置,起到引导原料进入到梳理机的作用；通过第二梳理轴的设置,使填充进入到锥形板之间,进行第一次的编织；通过第三梳理轴的设置,将对第一次编织的纤维网进行精编织,通过锥块的斜面对限位网进行梳理。(The invention relates to a coconut fiber-imitated carpet and a production process thereof, wherein the coconut fiber-imitated carpet comprises a rubber layer, a fiber layer and a bonding layer for bonding the rubber layer and the fiber layer, and the limiting layer comprises 30 parts of 240 denier fibers, 60 parts of 90 denier fibers and 10 parts of 15 denier fibers in parts by mass. According to the invention, through the arrangement of the fiber proportion, the fiber is used for imitating and replacing coconut fiber, so that the requirements of customers are met, and the effects of good dust removal effect and environmental protection are achieved; due to the arrangement of the discharge of the two layers of fiber nets, the two layers of single fiber nets can be produced simultaneously, the efficiency is improved, and the lapping machine can lap the two layers of fiber nets conveniently; the first carding shaft is arranged to guide the raw material into the carding machine; filling the filling material into the space between the conical plates by arranging a second carding shaft, and performing primary weaving; through the setting of third carding shaft, will weave the fibre web of weaving for the first time finely, comb spacing net through the inclined plane of awl piece.)

1. A coconut palm imitation carpet is characterized in that: the limiting layer comprises 30 parts of 240 denier fiber, 60 parts of 90 denier fiber and 10 parts of 15 denier fiber in parts by mass.

2. The simulated coconut palm carpet of claim 1, wherein: the thickness of the carpet is 9-12mm, the thickness of the rubber layer is 1-3mm, the thickness of the bonding layer is 3-5mm, and the thickness of the fiber layer is 8-11 mm.

3. A production process of a coconut palm-like carpet is characterized by comprising the following steps:

a. mixing the fibers with the corresponding mass fraction, and putting the mixture into a first cotton bin;

b. the raw materials coming out of the cotton bin enter an opener for opening, and then the raw materials are sent into a second cotton bin;

c. the raw material in the second cotton bin is sent into a vibration chute and then enters a carding machine for carding to form a single fiber net;

d. according to the requirement, a lapping machine lays the single fiber nets layer by layer to form fiber net layers;

e. the laid fiber net layer enters a needling machine to be needled into a cloth blank, and then the cloth blank is cut;

f. sending the cloth into a jacquard machine for jacquard weaving to form a fiber layer;

g. and bonding the rubber layer, the bonding layer and the fiber layer.

4. The process of claim 3, wherein the coconut palm carpet is produced by the following steps: two single fiber nets which are vertically arranged are combed by the carding machine and sent into the lapping machine, and a discharge port of the carding machine is provided with a partition board which separates the two single fiber nets.

5. The process of claim 3, wherein the coconut palm carpet is produced by the following steps: the single fiber nets are arranged from bottom to top, and the distance from the single fiber nets to the needle machine is increased equidistantly from bottom to top.

6. The process of claim 3, wherein the coconut palm carpet is produced by the following steps: all the conveying belts in the production process are wooden conveying belts.

7. The process of claim 3, wherein the coconut palm carpet is produced by the following steps: a first carding shaft positioned at a feed inlet of the carding device, a second carding shaft positioned in the carding machine and a third carding shaft positioned in the carding machine are hinged in the carding machine;

the periphery of the first carding shaft is provided with a plurality of carding grooves extending along the radial direction of the first carding shaft, the carding grooves are uniformly distributed along the circumferential direction of the first carding shaft, a plurality of carding teeth distributed along the extending direction of the carding grooves are arranged in the carding shaft, the carding teeth in the same carding groove incline to the same direction, and the inclination directions of the carding teeth in two adjacent carding grooves are opposite;

the periphery of the second carding shaft is fixedly connected with a plurality of bulge groups which are distributed along the axial direction of the second carding shaft, each bulge group comprises a plurality of conical plates which are distributed along the circumferential direction of the second carding shaft, the bottom surfaces of the conical plates are arc surfaces matched with the periphery of the second carding shaft, the top surfaces of the conical plates are arc sections which are concentric with the bottom surfaces of the conical plates and have arc lengths smaller than the bottom surfaces, two side surfaces of the conical plates which are distributed along the axial direction of the second carding shaft are planes which extend along the radial direction of the second carding shaft, two side surfaces of the conical plates which are distributed along the axial direction of the second carding shaft are inclined surfaces which extend from the bottom surfaces to the top surfaces, and in the axial direction of the second carding shaft, the top surface of one conical plate of one bulge group is positioned between the two top surfaces of two adjacent conical plates on the bulge group adjacent to one bulge group;

the carding machine is characterized in that a plurality of convex block groups distributed along the axial direction of the carding machine are fixedly connected to the circumferential surface of the third carding shaft, each convex block group comprises a plurality of conical blocks distributed along the circumferential direction of the third carding shaft, the bottom surfaces of the conical blocks are diamond-shaped cambered surfaces matched with the circumferential surface of the second carding shaft, the top surfaces of the conical blocks are arcs with the centers located on the axis of the third carding shaft, the bottom surfaces of the conical blocks extend upwards along two vertexes distributed along the axial direction of the third carding shaft to form two edges connected with the top surfaces of the conical blocks, intersection points of the two edges and the top surfaces of the conical blocks are connected with the bottom surfaces of the conical blocks distributed along the circumferential direction of the third carding shaft, and in the axial direction of the third carding shaft, the top surface of one conical block of one convex block group is located between two top surfaces of two adjacent conical blocks on the convex block group adjacent to the one convex block group.

Technical Field

The invention relates to the field of carpets, in particular to the technical field of imitation carpets, and specifically relates to an imitation coconut palm carpet and a production process thereof.

Background

The coconut palm carpet is a carpet made of coconut shell outer layer fiber as a raw material, coconut is evergreen arbor, coconut is coconut fruit, and the outer layer of the coconut palm is wrapped by brown fiber which is called coconut palm.

At present, a coconut fiber-imitated carpet needs to be produced according to the requirements of customers, and the coconut fiber is used for imitating and replacing coconut fiber, so that the effects of good dust removal effect and environmental protection are achieved.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides the coconut fiber imitating carpet and the production process thereof, which meet the requirements of customers, and achieve the effects of good dust removal effect and environmental protection by using fiber imitation to replace coconut fiber.

The invention is realized by the following technical scheme that the coconut fiber-imitated carpet comprises a rubber layer, a fiber layer and a bonding layer for bonding the rubber layer and the fiber layer, wherein the limiting layer comprises the following components, by mass, 30 parts of 240 denier fibers, 60 parts of 90 denier fibers and 10 parts of 15 denier fibers.

Preferably, the thickness of the carpet is 9-12mm, the thickness of the rubber layer is 1-3mm, the thickness of the bonding layer is 3-5mm, the thickness of the fiber layer is 8-11mm,

a production process of a coconut palm-like carpet comprises the following steps:

a. mixing the fibers with the corresponding mass fraction, and putting the mixture into a first cotton bin;

b. the raw materials coming out of the cotton bin enter an opener for opening, and then the raw materials are sent into a second cotton bin;

c. the raw material in the second cotton bin is sent into a vibration chute and then enters a carding machine for carding to form a single fiber net;

d. according to the requirement, a lapping machine lays the single fiber nets layer by layer to form fiber net layers;

e. the laid fiber net layer enters a needling machine to be needled into a cloth blank, and then the cloth blank is cut;

f. sending the cloth into a jacquard machine for jacquard weaving to form a fiber layer;

g. and bonding the rubber layer, the bonding layer and the fiber layer.

Preferably, the carding machine combs two single fiber nets vertically arranged and sends the two single fiber nets into the lapping machine, and a discharge port of the carding machine is provided with a partition board for partitioning the two single fiber nets.

This preferred scheme is through the setting of the ejection of compact of two-layer fibre web, and the output when being convenient for two-layer single fibre web is convenient for, and the lapping machine of being convenient for carries out the lapping to double-layer fibre web when raising the efficiency.

Preferably, the plurality of single fiber nets are arranged from bottom to top, and the distance from the single fiber nets to the needle loom increases equidistantly from bottom to top.

According to the optimal scheme, the single fiber nets are arranged, so that the thicknesses of the fiber nets needled by the needling machine are always kept consistent, and the thickness of the produced products is ensured to be the same.

Preferably, all conveyor belts in the production process are wooden conveyor belts. This preferred scheme reduces the production of static through wooden conveyer belt's setting.

Preferably, a first carding shaft positioned at a feeding port of the carding device, a second carding shaft positioned in the carding device and a third carding shaft positioned in the carding device are hinged in the carding device;

the periphery of the first carding shaft is provided with a plurality of carding grooves extending along the radial direction of the first carding shaft, the carding grooves are uniformly distributed along the circumferential direction of the first carding shaft, a plurality of carding teeth distributed along the extending direction of the carding grooves are arranged in the carding shaft, the carding teeth in the same carding groove incline to the same direction, and the inclination directions of the carding teeth in two adjacent carding grooves are opposite;

the periphery of the second carding shaft is fixedly connected with a plurality of bulge groups which are distributed along the axial direction of the second carding shaft, each bulge group comprises a plurality of conical plates which are distributed along the circumferential direction of the second carding shaft, the bottom surfaces of the conical plates are arc surfaces matched with the periphery of the second carding shaft, the top surfaces of the conical plates are arc sections which are concentric with the bottom surfaces of the conical plates and have arc lengths smaller than the bottom surfaces, two side surfaces of the conical plates which are distributed along the axial direction of the second carding shaft are planes which extend along the radial direction of the second carding shaft, two side surfaces of the conical plates which are distributed along the axial direction of the second carding shaft are inclined surfaces which extend from the bottom surfaces to the top surfaces, and in the axial direction of the second carding shaft, the top surface of one conical plate of one bulge group is positioned between the two top surfaces of two adjacent conical plates on the bulge group adjacent to one bulge group;

the carding machine is characterized in that a plurality of convex block groups distributed along the axial direction of the carding machine are fixedly connected to the circumferential surface of the third carding shaft, each convex block group comprises a plurality of conical blocks distributed along the circumferential direction of the third carding shaft, the bottom surfaces of the conical blocks are diamond-shaped cambered surfaces matched with the circumferential surface of the second carding shaft, the top surfaces of the conical blocks are arcs with the centers located on the axis of the third carding shaft, the bottom surfaces of the conical blocks extend upwards along two vertexes distributed along the axial direction of the third carding shaft to form two edges connected with the top surfaces of the conical blocks, intersection points of the two edges and the top surfaces of the conical blocks are connected with the bottom surfaces of the conical blocks distributed along the circumferential direction of the third carding shaft, and in the axial direction of the third carding shaft, the top surface of one conical block of one convex block group is located between two top surfaces of two adjacent conical blocks on the convex block group adjacent to the one convex block group.

The preferred scheme plays a role in guiding the raw materials to enter the carding machine through the arrangement of the first carding shaft; filling the filling material into the space between the conical plates by arranging a second carding shaft, and performing primary weaving; through the setting of third carding shaft, will weave the fibre web of weaving for the first time finely, comb spacing net through the inclined plane of awl piece.

The invention has the beneficial effects that: due to the arrangement of the fiber proportion, the coconut fiber is simulated to replace the coconut fiber, so that the requirement of customers is met, and the effects of good dust removal effect and environmental protection are achieved; due to the arrangement of the discharge of the two layers of fiber nets, the two layers of single fiber nets can be produced simultaneously, the efficiency is improved, and the lapping machine can lap the two layers of fiber nets conveniently; the arrangement of the single fiber nets always keeps the thickness of the fiber nets needled by the needling machine consistent, thereby ensuring that the thickness of the produced products is the same; the first carding shaft is arranged to guide the raw material into the carding machine; filling the filling material into the space between the conical plates by arranging a second carding shaft, and performing primary weaving; through the setting of third carding shaft, will weave the fibre web of weaving for the first time finely, comb spacing net through the inclined plane of awl piece.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of a developed portion of the circumference of a first carding shaft;

FIG. 3 is a three view of a tapered plate;

FIG. 4 is a schematic view of a developed portion of the peripheral surface of the second carding shaft;

FIG. 5 is a three-view of a cone block;

FIG. 6 is a schematic view of a developed portion of the peripheral surface of the third carding shaft;

shown in the figure:

1. fiber layer, 2, mixed layer, 3, rubber layer, 4, carding groove, 5, carding tooth.

Detailed Description

In order to clearly illustrate the technical features of the present solution, the present solution is explained below by way of specific embodiments.

Referring to the attached drawings 1-6, the coconut palm fiber-imitated carpet comprises a rubber layer, a fiber layer and a bonding layer for bonding the rubber layer and the fiber layer, wherein the limiting layer comprises the following components, by mass, 30 parts of 240 denier fibers, 60 parts of 90 denier fibers and 10 parts of 15 denier fibers.

The carpet is 9-12mm thick, the rubber layer is 1-3mm thick, the bonding layer is 3-5mm thick, the fiber layer is 8-11mm thick, and the fiber layer is inserted into the bonding layer to form a mixed layer.

A production process of a coconut palm-like carpet comprises the following steps:

a. mixing the fibers with the corresponding mass fraction, and putting the mixture into a first cotton bin;

b. the raw materials coming out of the cotton bin enter an opener for opening, and then the raw materials are sent into a second cotton bin;

c. the raw material in the second cotton bin is sent into a vibration chute and then enters a carding machine for carding to form a single fiber net;

d. according to the requirement, a lapping machine lays the single fiber nets layer by layer to form fiber net layers;

e. the laid fiber net layer enters a needling machine to be needled into a cloth blank, and then the cloth blank is cut;

f. sending the cloth into a jacquard machine for jacquard weaving to form a fiber layer;

g. and bonding the rubber layer, the bonding layer and the fiber layer.

Two single fiber nets which are vertically arranged are combed by the carding machine and sent into the lapping machine, and a discharge port of the carding machine is provided with a partition board which separates the two single fiber nets.

The single fiber nets are arranged from bottom to top, and the distance from the single fiber nets to the needle machine is increased equidistantly from bottom to top.

All the conveying belts in the production process are wooden conveying belts.

A first carding shaft positioned at a feed inlet of the carding device, a second carding shaft positioned in the carding machine and close to the first carding shaft, and a third carding shaft positioned in the carding machine and far away from the first carding shaft are hinged in the carding machine;

the periphery of the first carding shaft is provided with a plurality of carding grooves extending along the radial direction of the first carding shaft, the carding grooves are uniformly distributed along the circumferential direction of the first carding shaft, a plurality of carding teeth distributed along the extending direction of the carding grooves are arranged in the carding shaft, the carding teeth in the same carding groove incline to the same direction, and the inclination directions of the carding teeth in two adjacent carding grooves are opposite;

the periphery of the second carding shaft is fixedly connected with a plurality of bulge groups which are distributed along the axial direction of the second carding shaft, each bulge group comprises a plurality of conical plates which are distributed along the circumferential direction of the second carding shaft, the bottom surfaces of the conical plates are arc surfaces matched with the periphery of the second carding shaft, the top surfaces of the conical plates are arc sections which are concentric with the bottom surfaces of the conical plates and have arc lengths smaller than the bottom surfaces, two side surfaces of the conical plates which are distributed along the axial direction of the second carding shaft are planes which extend along the radial direction of the second carding shaft, two side surfaces of the conical plates which are distributed along the axial direction of the second carding shaft are inclined surfaces which extend from the bottom surfaces to the top surfaces, and in the axial direction of the second carding shaft, the top surface of one conical plate of one bulge group is positioned between the two top surfaces of two adjacent conical plates on the bulge group adjacent to one bulge group;

the carding machine is characterized in that a plurality of convex block groups distributed along the axial direction of the carding machine are fixedly connected to the circumferential surface of the third carding shaft, each convex block group comprises a plurality of conical blocks distributed along the circumferential direction of the third carding shaft, the bottom surfaces of the conical blocks are diamond-shaped cambered surfaces matched with the circumferential surface of the second carding shaft, the top surfaces of the conical blocks are arcs with the centers located on the axis of the third carding shaft, the bottom surfaces of the conical blocks extend upwards along two vertexes distributed along the axial direction of the third carding shaft to form two edges connected with the top surfaces of the conical blocks, intersection points of the two edges and the top surfaces of the conical blocks are connected with the bottom surfaces of the conical blocks distributed along the circumferential direction of the third carding shaft, and in the axial direction of the third carding shaft, the top surface of one conical block of one convex block group is located between two top surfaces of two adjacent conical blocks on the convex block group adjacent to the one convex block group.

In particular, in fig. 2, 4 and 6, the horizontal direction is the axial direction of the first carding shaft, the second carding shaft and the third carding shaft, in fig. 3, the main viewing direction is the circumferential direction of the second carding shaft, the left viewing direction is the axial direction of the second carding shaft, in fig. 5, the main viewing direction is the circumferential direction of the third carding shaft, and the left viewing direction is the axial direction of the third carding shaft.

Of course, the above description is not limited to the above examples, and the undescribed technical features of the present invention can be implemented by or using the prior art, and will not be described herein again; the above embodiments and drawings are only for illustrating the technical solutions of the present invention and not for limiting the present invention, and the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that changes, modifications, additions or substitutions within the spirit and scope of the present invention may be made by those skilled in the art without departing from the spirit of the present invention, and shall also fall within the scope of the claims of the present invention.