阅读说明：本技术 一种集污池液位监测控制系统 (Liquid level monitoring control system of sewage collecting tank ) 是由 柳松延 刘酩 张智勇 沙胜 肖兴涛 龙毅 孙永亮 李美娜 涂志波 夏凡 于 2021-09-14 设计创作，主要内容包括：本发明公开一种集污池液位监测控制系统,其第一液位采集装置采集集污池的第一液位信息,同时第二液位采集装置采集集污池的第二液位信息并发送给液位控制中心；液位控制中心基于集污池的第一液位信息、第二液位信息和排污泵状态信息进行逻辑判断；第一排污泵和第二排污泵根据液位控制中心的逻辑判断结果启动或停止；设置两套不同原理的液位采集装置同时液位信息采集,实现双套液位采集系统,两套不同原理的液位传感器采集的液位信息共同控制排污泵启停,当第一液位采集装置或第二液位采集装置损坏时,不会立即影响液位控制中心进行逻辑判断,液位控制中心依旧可以基于启动单泵逻辑、启动双泵逻辑和停泵动作逻辑判定方法判断出排污泵的动作情况,增强监测系统的可靠性。(The invention discloses a liquid level monitoring control system of a sewage collecting pool, wherein a first liquid level acquisition device acquires first liquid level information of the sewage collecting pool, and a second liquid level acquisition device acquires second liquid level information of the sewage collecting pool and sends the second liquid level information to a liquid level control center; the liquid level control center carries out logic judgment based on the first liquid level information, the second liquid level information and the state information of the sewage pump of the sewage collection tank; the first sewage pump and the second sewage pump are started or stopped according to the logic judgment result of the liquid level control center; the sewage pump monitoring system is characterized in that two sets of liquid level acquisition devices with different principles are arranged for acquiring liquid level information simultaneously, a double-set liquid level acquisition system is realized, the liquid level information acquired by two sets of liquid level sensors with different principles jointly control the start and stop of the sewage pump, when a first liquid level acquisition device or a second liquid level acquisition device is damaged, the liquid level control center cannot be immediately influenced to carry out logic judgment, the liquid level control center can still judge the action condition of the sewage pump based on a single-pump-starting logic method, a double-pump-starting logic method and a pump-stopping action logic judgment method, and the reliability of the monitoring system is enhanced.)

1. The utility model provides a dirty pond liquid level monitoring control system of collection which characterized in that includes: the device comprises a first liquid level acquisition device, a second liquid level acquisition device, a liquid level control center and a sewage pump;

the first liquid level acquisition device acquires first liquid level information of the sewage collection tank and sends the first liquid level information to the liquid level control center, and meanwhile, the second liquid level acquisition device acquires second liquid level information of the sewage collection tank and sends the second liquid level information to the liquid level control center;

the liquid level control center carries out logic judgment based on the first liquid level information, the second liquid level information and the state information of the sewage pump of the sewage collection pool;

the sewage pump comprises a first sewage pump and a second sewage pump, and the first sewage pump and the second sewage pump are started or stopped according to a logic judgment result of the liquid level control center.

2. The system as claimed in claim 1, wherein the first liquid level collecting device comprises a stainless steel position float controller and a central dirt-proof cylinder, the position float controller is placed in the dirt collecting tank after being installed in the central dirt-proof cylinder, and the position float controller is made of stainless steel.

3. The sump of claim 2, wherein the position float controller comprises 7 output contacts: the float output liquid level is high 1, the float output liquid level is high 2, the float output liquid level is high 3, the float output liquid level is on line, the float output liquid level is low 1, the float output liquid level is low 2 and the float output liquid level is low 3.

4. The liquid level monitoring and controlling system of the sewage collecting tank as claimed in claim 2, wherein the central antifouling cylinder is a cylindrical cylinder, and at least 4 sets of circular filtering holes are arranged at the bottom of the side surface of the central antifouling cylinder along the circumference.

5. The system for monitoring and controlling the liquid level of the sewage collecting tank according to claim 3, wherein the second liquid level collecting device comprises a programmable intelligent five-limit controller and an anti-corrosion salt-proof cable type liquid level sensing transmitter; the liquid level sensing transmitter is directly placed in the sewage collecting tank, the output end of the liquid level sensing transmitter is connected with the programmable intelligent five-limit controller, and the output end of the programmable intelligent five-limit controller is connected with the liquid level control center.

6. The system of claim 5, wherein the programmable intelligent five-limit controller outputs comprise: the controller liquid level is high 1, the controller liquid level is high 2, the controller liquid level is on-line, the controller liquid level is low 1, the controller liquid level is low 2 and the controller liquid level is low 3.

7. The system for monitoring and controlling the liquid level of the sewage collecting tank as claimed in claim 6, wherein the logic circuit for starting the single pump is as follows:

the logic inversion of the 'float output liquid level is low by 1' is used as a first input signal of a first AND gate and a first input signal of a second AND gate;

the floater outputs a liquid level low 2 as a first input signal of a first OR gate, the controller outputs a liquid level low 1 as a second input signal of the first OR gate, the output logic of the first OR gate is inverted to be used as a second input signal of the first AND gate and a first input signal of a third AND gate, the output of the first AND gate is used as a first input signal of a fourth OR gate, the output of the second AND gate is used as a second input signal of the first OR gate,

the floater outputs a liquid level low 3 to serve as a first input signal of a second OR gate, the controller outputs a liquid level low 2 to serve as a second input signal of the second OR gate, the output logic of the second OR gate is inverted to serve as a second input signal of the second AND gate and a second input signal of a third AND gate, and the output of the third AND gate serves as a third input signal of a fourth OR gate;

the floater outputs a liquid level upper line as a first input signal of a third OR gate, the controller outputs a liquid level upper line as a second input signal of the third OR gate, and the output of the third OR gate is used as a second input signal of a fourth OR gate;

the 'automatic mode' is used as a first input signal of a fourth AND gate, the output of the fourth OR gate is used as a second input signal of the fourth AND gate, and the output of the OR gate 3 is used as a third input signal of the fourth AND gate;

the output of the fourth AND gate is used as the first input signal of the fifth AND gate, the first input signal of the sixth AND gate, the first input signal of the seventh AND gate and the first input signal of the eighth AND gate;

the round-robin starting flag is equal to 0 and used as a second input signal of a fifth AND gate and a second input signal of a sixth AND gate, and the round-robin starting flag is equal to 0 and logically inverted and used as a second input signal of a seventh AND gate and a second input signal of an eighth AND gate;

the 'first dredge pump is normal' which is used as a third input signal of a fifth AND gate and a fourth input signal of an eighth AND gate; the logic of 'the first dredge pump is normal' is inverted and then is used as a third input signal of a sixth AND gate;

the 'second dredge pump is normal' as the fourth input signal of the sixth AND gate and the fourth input signal of the seventh AND gate; the logic of the 'normal' of the second dredge pump is inverted and then is used as a third input signal of the eighth AND gate;

the fifth AND gate outputs 'start the first sewage pump', the sixth AND gate outputs 'start the second sewage pump', the seventh AND gate outputs 'start the second sewage pump', and the eighth AND gate outputs 'start the first sewage pump'.

8. The system for monitoring and controlling the liquid level of the sewage collecting tank as claimed in claim 6, wherein the logic circuit for starting the double pumps comprises:

the 'floater outputs the liquid level high 1' to be used as a first input signal of an AND gate A and a first input signal of an AND gate B, and the output of the AND gate A is used as a first input signal of an OR gate C;

the 'floater outputs a liquid level high 2' as a first input signal of an A or gate, the 'controller liquid level high 1' as a second input signal of the A or gate, and the output of the A or gate is used as a second input signal of the A and gate and a first input signal of a C and gate;

the 'floater outputs a liquid level high 3' as a first input signal of the B OR gate, the 'controller liquid level high 2' as a second input signal of the B OR gate, the output of the B OR gate is used as a second input signal of the B AND gate and a second input signal of the C AND gate, the output of the B AND gate is used as a second input signal of the C OR gate, and the output of the C AND gate is used as a third input signal of the C OR gate;

the "auto mode" is used as the first input signal of the D and gate, the output of the C or gate is used as the second input signal of the D and gate,

the output of the D AND gate is used as a first input signal of the E AND gate and a first input signal of the F AND gate;

the 'first sewage pump is normal' and serves as a second input signal of the E AND gate, and the E AND gate outputs 'the first sewage pump is started';

the 'second dredge pump is normal' and serves as a second input signal of the F AND gate, and the F AND gate outputs 'second dredge pump is started'.

9. The system for monitoring and controlling the liquid level of the sewage collecting tank as claimed in claim 6, wherein the pump-stopping action logic circuit comprises:

the floater outputs a liquid level lower than 1 to be used as a first input signal of a Z AND gate and a first input signal of a Y AND gate, and the output of the Z AND gate is used as a first input signal of an X OR gate;

the floater outputs a liquid level low 2 to serve as a first input signal of a Z OR gate, the controller outputs a liquid level low 1 to serve as a second input signal of the Z OR gate, and the output of the Z OR gate serves as a second input signal of the Z AND gate and a first input signal of an X AND gate;

the floater outputs a liquid level low 3 as a first input signal of a Y OR gate, the controller outputs a liquid level low 2 as a second input signal of the Y OR gate, and the output of the Y OR gate is used as a second input signal of the Y AND gate and a second input signal of the X AND gate; the output of the Y AND gate is used as a second input signal of the X OR gate, and the output of the AND gate X is used as a third input signal of the X OR gate;

the 'any mode' is used as a first input signal of a W AND gate, the output of an X OR gate is used as a second input signal of the W AND gate, the output of the W AND gate is used as a first input signal of a V AND gate and a first input signal of a U AND gate, a 'first sewage pump runs' is used as a second input signal of the V AND gate, and the V AND gate outputs 'the first sewage pump is stopped'; and the 'second sewage pump operates' as a second input signal of the U AND gate, and the U AND gate outputs 'stop the second sewage pump'.

Technical Field

The invention relates to the technical field of liquid level monitoring, in particular to a liquid level monitoring control system of a sewage collecting tank.

Background

Usually, the sewage collecting tank of the converter station is arranged in a spray pump pit of an external water cooling system. The sewage collecting tank monitors the water level through a liquid level switch arranged in the sewage collecting tank, controls the start and stop of a sewage pump, discharges sewage, enables the water level of the sewage collecting tank to be within a specified range, cannot overflow to submerge equipment in a pump pit, and ensures the running safety of the equipment. In case the dredge pump can not normally open and stop, can cause the log raft in the dirty pond of collection behind the dirty pond liquid level risees not to go out, and sewage can spill over in the dirty pond of collection when serious to submerge the spray pump who is responsible for starting outer water cooling system, and then will lead to outer water cooling to stop the fortune, the direct current shutting down causes the impact to the electric wire netting stability, leads to very serious results such as cross district electric wire netting splitting to connecting the converter station of cross district electric wire netting easily.

The sewage collecting tank water level monitoring mostly adopts a cable type floating ball liquid level switch, the installation mode of the floating ball liquid level switch requires that the fixed position is 180 degrees and the rotation angle is free from obstacles, otherwise, the cable type floating ball liquid level switch has the risk of being shielded by the obstacles. Meanwhile, the converter station dirt collecting pool is generally narrow, and in order to meet redundancy requirements, a plurality of liquid level switches need to be placed in a narrow space, so that the liquid level switches are easy to be wound by cables, and floating impurities in water are easy to block in the ascending and descending processes.

The water in the sewage collecting tank has stronger corrosivity. The sewage collecting tank is a part of a sewage system, and rainwater, water in a cooling system and water leaked by replacing and overhauling equipment contain a lot of pollutants and chemical agents, so that cables in the sewage collecting tank are easy to corrode and age after being soaked in water for a long time.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: the invention aims to provide a liquid level monitoring control system of a sewage collection pool, which is structurally and methodically improved on the basis of the existing liquid level monitoring control system to solve the problems.

The invention is realized by the following technical scheme:

this scheme provides a dirty pond liquid level monitoring control system of collection, includes: the device comprises a first liquid level acquisition device, a second liquid level acquisition device, a liquid level control center and a sewage pump;

the first liquid level acquisition device acquires first liquid level information of the sewage collection tank and sends the first liquid level information to the liquid level control center, and meanwhile, the second liquid level acquisition device acquires second liquid level information of the sewage collection tank and sends the second liquid level information to the liquid level control center;

the liquid level control center carries out logic judgment based on the first liquid level information, the second liquid level information and the state information of the sewage pump of the sewage collection pool;

the sewage pump comprises a first sewage pump and a second sewage pump, and the first sewage pump and the second sewage pump are started or stopped according to a logic judgment result of the liquid level control center.

The first liquid level acquisition device comprises a stainless steel position float controller and a central antifouling cylinder, the position float controller is placed into the central antifouling cylinder and then placed into the sewage collecting tank, and the position float controller is made of stainless steel.

In a further optimized scheme, the position float controller comprises 7 output joints: the float output liquid level is high 1, the float output liquid level is high 2, the float output liquid level is high 3, the float output liquid level is on line, the float output liquid level is low 1, the float output liquid level is low 2 and the float output liquid level is low 3.

The corresponding first level information includes: one or more of a float output liquid level high 1 signal, a float output liquid level high 2 signal, a float output liquid level high 3 signal, a float output liquid level on-line signal, a float output liquid level low 1 signal, a float output liquid level low 2 signal and a float output liquid level low 3 signal.

Adopt the float controller of multi-contact output stainless steel position to replace cable formula liquid level switch, the float controller of multi-contact output stainless steel position is the anticorrosive material of stainless steel, can prevent to collect dirty pond filth to the corruption of sensor, and 7 contacts of this controller output have significantly reduced liquid level switch's number, have got rid of the degree of accuracy and the sensitivity that a plurality of liquid level switches influence the liquid level and gather in the narrow and small space.

The further optimization scheme is that the central antifouling cylinder is a cylindrical cylinder, and at least 4 groups of circular filter holes are formed in the bottom of the side face of the central antifouling cylinder along the circumference.

For preventing that filth causes the influence to position float controller in the dirty pond of collection, install the antifouling section of thick bamboo in center, pack into the antifouling section of thick bamboo in center with position float controller, and it has little water hole to open in the antifouling section of thick bamboo lower part in center, sewage gets into through circular filtration hole, impurity and big filth are blockked at the antifouling section of thick bamboo outside in center, can effectively obstruct aquatic debris to float controller's influence, reduce the influence of filth to liquid level switch in the effluent water sump, improve the liquid level and gather degree of accuracy and sensitivity, the dirty pond dredge pump of whole improvement collection stops control correct rate.

The second liquid level acquisition device comprises a programmable intelligent five-limit controller and an anti-corrosion salt-proof cable type liquid level sensing transmitter; the liquid level sensing transmitter is directly placed in the sewage collecting tank, the output end of the liquid level sensing transmitter is connected with the programmable intelligent five-limit controller, and the output end of the programmable intelligent five-limit controller is connected with the liquid level control center.

The further optimization scheme is that the programmable intelligent five-limit controller outputs the following data: the controller liquid level is high 1, the controller liquid level is high 2, the controller liquid level is on-line, the controller liquid level is low 1, the controller liquid level is low 2 and the controller liquid level is low 3.

The corresponding second level information includes: the controller liquid level is 1, 2, the controller liquid level is on-line, 1, 2 and 3.

The output of the first liquid level collector of the measuring system is 7 nodes which are 3 liquid levels high, 3 liquid levels low and 1 liquid level upper line (referring to a neutral line), the output of the second liquid level collector is 5 nodes, and 2 liquid levels high, 2 liquid levels low and 1 liquid level upper line. When the system is started, the output results of the two liquid level measurement collectors need to be integrated, and the output of each node is uploaded to a control cabinet of the water cooling system. And judging logic:

the first liquid level collector has the result that the liquid level of the floater is 1 high, the liquid level of the floater is 2 high, the liquid level of the controller is 1 high, or the result that the liquid level of the floater is 3 high, the liquid level of the controller is 2 high, or the result is obtained, two groups of results are output as actions (namely three-to-two logic), and the sewage pump is in an automatic mode in a normal state, and then the double pumps are started;

the first liquid level collector has the results of taking or after the floater liquid level is low 1, the floater liquid level is low 2 and the controller liquid level is low 1, the floater controls the liquid level to be low 3 and the controller liquid level is low 2, the results are taken or after the floater controls the liquid level to be low 2, the three groups of results are output to act (namely three-in-two logic), the sewage pump is in an automatic mode in a normal state, and the single pump is started when the results of taking or after the floater liquid level is on the upper line and the controller liquid level are act (namely exceed the middle line);

the further optimization scheme is that the logic circuit for starting the single pump is as follows:

the logic inversion of the 'float output liquid level is low by 1' is used as a first input signal of a first AND gate and a first input signal of a second AND gate;

the floater outputs a liquid level low 2 as a first input signal of a first OR gate, the controller outputs a liquid level low 1 as a second input signal of the first OR gate, the output logic of the first OR gate is inverted to be used as a second input signal of the first AND gate and a first input signal of a third AND gate, the output of the first AND gate is used as a first input signal of a fourth OR gate, the output of the second AND gate is used as a second input signal of the first OR gate,

the floater outputs a liquid level low 3 to serve as a first input signal of a second OR gate, the controller outputs a liquid level low 2 to serve as a second input signal of the second OR gate, the output logic of the second OR gate is inverted to serve as a second input signal of the second AND gate and a second input signal of a third AND gate, and the output of the third AND gate serves as a third input signal of a fourth OR gate;

the floater outputs a liquid level upper line as a first input signal of a third OR gate, the controller outputs a liquid level upper line as a second input signal of the third OR gate, and the output of the third OR gate is used as a second input signal of a fourth OR gate;

the 'automatic mode' is used as a first input signal of a fourth AND gate, the output of the fourth OR gate is used as a second input signal of the fourth AND gate, and the output of the OR gate 3 is used as a third input signal of the fourth AND gate;

the output of the fourth AND gate is used as the first input signal of the fifth AND gate, the first input signal of the sixth AND gate, the first input signal of the seventh AND gate and the first input signal of the eighth AND gate;

the round-robin starting flag is equal to 0 and used as a second input signal of a fifth AND gate and a second input signal of a sixth AND gate, and the round-robin starting flag is equal to 0 and logically inverted and used as a second input signal of a seventh AND gate and a second input signal of an eighth AND gate;

the 'first dredge pump is normal' which is used as a third input signal of a fifth AND gate and a fourth input signal of an eighth AND gate; the logic of 'the first dredge pump is normal' is inverted and then is used as a third input signal of a sixth AND gate;

the 'second dredge pump is normal' as the fourth input signal of the sixth AND gate and the fourth input signal of the seventh AND gate; the logic of the 'normal' of the second dredge pump is inverted and then is used as a third input signal of the eighth AND gate;

the fifth AND gate outputs 'start the first sewage pump', the sixth AND gate outputs 'start the second sewage pump', the seventh AND gate outputs 'start the second sewage pump', and the eighth AND gate outputs 'start the first sewage pump'.

The further optimization scheme is that the logic circuit for starting the double pumps is as follows:

the 'floater outputs the liquid level high 1' to be used as a first input signal of an AND gate A and a first input signal of an AND gate B, and the output of the AND gate A is used as a first input signal of an OR gate C;

the 'floater outputs a liquid level high 2' as a first input signal of an A or gate, the 'controller liquid level high 1' as a second input signal of the A or gate, and the output of the A or gate is used as a second input signal of the A and gate and a first input signal of a C and gate;

the 'floater outputs a liquid level high 3' as a first input signal of the B OR gate, the 'controller liquid level high 2' as a second input signal of the B OR gate, the output of the B OR gate is used as a second input signal of the B AND gate and a second input signal of the C AND gate, the output of the B AND gate is used as a second input signal of the C OR gate, and the output of the C AND gate is used as a third input signal of the C OR gate;

the automatic mode is used as a first input signal of the D AND gate, the output of the C OR gate is used as a second input signal of the D AND gate, and the output of the D AND gate is used as a first input signal of the E AND gate and a first input signal of the F AND gate;

the 'first sewage pump is normal' and serves as a second input signal of the E AND gate, and the E AND gate outputs 'the first sewage pump is started';

the 'second dredge pump is normal' and serves as a second input signal of the F AND gate, and the F AND gate outputs 'second dredge pump is started'.

The further optimization scheme is that a logic circuit of the pump stopping action comprises the following steps:

the floater outputs a liquid level lower than 1 to be used as a first input signal of a Z AND gate and a first input signal of a Y AND gate, and the output of the Z AND gate is used as a first input signal of an X OR gate;

the floater outputs a liquid level low 2 to serve as a first input signal of a Z OR gate, the controller outputs a liquid level low 1 to serve as a second input signal of the Z OR gate, and the output of the Z OR gate serves as a second input signal of the Z AND gate and a first input signal of an X AND gate;

the floater outputs a liquid level low 3 as a first input signal of a Y OR gate, the controller outputs a liquid level low 2 as a second input signal of the Y OR gate, and the output of the Y OR gate is used as a second input signal of the Y AND gate and a second input signal of the X AND gate; the output of the Y AND gate is used as a second input signal of the X OR gate, and the output of the AND gate X is used as a third input signal of the X OR gate;

the 'any mode' is used as a first input signal of a W AND gate, the output of an X OR gate is used as a second input signal of the W AND gate, the output of the W AND gate is used as a first input signal of a V AND gate and a first input signal of a U AND gate, a 'first sewage pump runs' is used as a second input signal of the V AND gate, and the V AND gate outputs 'the first sewage pump is stopped'; and the 'second sewage pump operates' as a second input signal of the U AND gate, and the U AND gate outputs 'stop the second sewage pump'.

The method is characterized in that two sets of liquid level sensors (a first liquid level acquisition device and a second liquid level acquisition device) with different principles are arranged for acquiring liquid level information, the second liquid level acquisition device uses a programmable intelligent five-limit controller and an anti-corrosion salt-proof cable type liquid level sensing transmitter to form a set of liquid level monitoring system which has different principles with the first liquid level acquisition device (a stainless steel position floating controller) for simultaneous measurement, so that double sets of liquid level acquisition systems are realized, the first liquid level information and the second liquid level information jointly control the start and stop of the sewage pump, when the first liquid level acquisition device or the second liquid level acquisition device is damaged, a liquid level control center is not immediately influenced to carry out logic judgment, the liquid level control center can judge the action condition of the sewage pump based on the judgment method for starting single pump logic, starting double pump logic and stopping pump action logic, and the reliability of the monitoring system is enhanced.

Compared with the prior art, the invention has the following advantages and beneficial effects:

1. according to the liquid level monitoring control system for the sewage collection tank, the multi-contact output stainless steel position floating controller is adopted to replace a cable type liquid level switch, so that the corrosion of sewage in the sewage collection tank to a sensor is effectively reduced, the number of the liquid level switches is reduced, and the possibility that the accuracy and the sensitivity of liquid level collection are reduced due to the mutual influence of a plurality of liquid level switches in a narrow space is eliminated;

2. according to the liquid level monitoring control system for the sewage collection tank, the central antifouling barrel is arranged on the position floating controller, so that the influence of impurities in water on the floating controller is well blocked, and the liquid level acquisition accuracy and sensitivity and the start-stop control accuracy of the sewage collection tank sewage pump are improved;

3. according to the sewage collection tank liquid level monitoring control system provided by the invention, two sets of liquid level sensors (a first liquid level acquisition device and a second liquid level acquisition device) with different principles are arranged to simultaneously acquire liquid level information, so that a double-set liquid level acquisition system is realized, the start and stop of a sewage pump are jointly controlled by the liquid level information acquired by the two sets of liquid level sensors with different principles, when the first liquid level acquisition device or the second liquid level acquisition device is damaged, a liquid level control center is not immediately influenced to carry out logic judgment, the liquid level control center still can judge the action condition of the sewage pump based on a judging method of starting single pump logic, starting double pump logic and stopping pump action logic, the reliability of the monitoring system is enhanced, the sewage pump is ensured to be correctly started and stopped, large-scale equipment faults are prevented, and good economic benefits can be obtained.

Drawings

In order to more clearly illustrate the technical solutions of the exemplary embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and that for those skilled in the art, other related drawings can be obtained from these drawings without inventive effort. In the drawings:

FIG. 1 is a schematic view of a liquid level monitoring and controlling system of a sewage collecting tank according to the present invention;

FIG. 2 is a schematic view of a central anti-fouling cylinder;

FIG. 3 is a logic circuit diagram for starting a single pump;

FIG. 4 is a logic circuit diagram for starting the dual pumps;

FIG. 5 is a logic circuit diagram for starting a single pump.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples and accompanying drawings, and the exemplary embodiments and descriptions thereof are only used for explaining the present invention and are not meant to limit the present invention.

In view of the fact that the movement of a liquid level switch of the existing liquid level monitoring control system is easily blocked, the accuracy and the sensitivity of liquid level collection are affected by chemical corrosion of sewage, and the like, the start-stop control accuracy of a sewage collection tank sewage pump is low, the sewage pump cannot be started or stopped correctly, and the reliability of a liquid level monitoring control device is low, the embodiment provides a sewage collection tank liquid level monitoring control system according to the invention to solve the technical problems.

Example 1

As shown in fig. 1, the present embodiment provides a monitoring and controlling system for the liquid level of a sewage collecting tank, comprising: the device comprises a first liquid level acquisition device, a second liquid level acquisition device, a liquid level control center and a sewage pump;

the first liquid level acquisition device acquires first liquid level information of the sewage collection tank and sends the first liquid level information to the liquid level control center, and meanwhile, the second liquid level acquisition device acquires second liquid level information of the sewage collection tank and sends the second liquid level information to the liquid level control center;

the liquid level control center carries out logic judgment based on the first liquid level information, the second liquid level information and the state information of the sewage pump of the sewage collection pool;

the sewage pump comprises a first sewage pump and a second sewage pump, and the first sewage pump and the second sewage pump are started or stopped according to a logic judgment result of the liquid level control center.

The first liquid level acquisition device comprises a stainless steel position float controller and a central antifouling barrel, the position float controller is placed into the central antifouling barrel and then placed into the sewage collecting tank, and the position float controller is made of stainless steel.

The position float controller includes 7 output contacts: the float output liquid level is high 1, the float output liquid level is high 2, the float output liquid level is high 3, the float output liquid level is on line, the float output liquid level is low 1, the float output liquid level is low 2 and the float output liquid level is low 3.

As shown in fig. 2, the central antifouling cylinder is a cylindrical cylinder, and at least 4 groups of circular filter holes are formed in the bottom of the side surface of the central antifouling cylinder along the circumference.

The second liquid level acquisition device comprises a programmable intelligent five-limit controller and an anti-corrosion salt-proof cable type liquid level sensing transmitter; the liquid level sensing transmitter is directly placed in the sewage collecting tank, the output end of the liquid level sensing transmitter is connected with the programmable intelligent five-limit controller, and the output end of the programmable intelligent five-limit controller is connected with the liquid level control center.

The programmable intelligent five-limit controller outputs comprise: the controller liquid level is high 1, the controller liquid level is high 2, the controller liquid level is on-line, the controller liquid level is low 1, the controller liquid level is low 2 and the controller liquid level is low 3.

The output of the first liquid level collector of the measuring system is 7 nodes which are 3 liquid levels high, 3 liquid levels low and 1 liquid level upper line (referring to a neutral line), the output of the second liquid level collector is 5 nodes, and 2 liquid levels high, 2 liquid levels low and 1 liquid level upper line. When the system is started, the output results of the two liquid level measurement collectors need to be integrated, and the output of each node is uploaded to a control cabinet of the water cooling system. And judging logic:

the first liquid level collector has the result that the liquid level of the floater is 1 high, the liquid level of the floater is 2 high, the liquid level of the controller is 1 high, or the result that the liquid level of the floater is 3 high, the liquid level of the controller is 2 high, or the result is obtained, two groups of results are output as actions (namely three-to-two logic), and the sewage pump is in an automatic mode in a normal state, and then the double pumps are started;

the first liquid level collector has the results of taking or after the floater liquid level is low 1, the floater liquid level is low 2 and the controller liquid level is low 1, the floater controls the liquid level to be low 3 and the controller liquid level is low 2, the results are taken or after the floater controls the liquid level to be low 2, the three groups of results are output to act (namely three-in-two logic), the sewage pump is in an automatic mode in a normal state, and the single pump is started when the results of taking or after the floater liquid level is on the upper line and the controller liquid level are act (namely exceed the middle line);

as shown in fig. 3, the logic circuit for starting the single pump is:

the logic inversion of the 'float output liquid level is low by 1' is used as a first input signal of a first AND gate and a first input signal of a second AND gate;

the floater outputs a liquid level low 2 as a first input signal of a first OR gate, the controller outputs a liquid level low 1 as a second input signal of the first OR gate, the output logic of the first OR gate is inverted to be used as a second input signal of the first AND gate and a first input signal of a third AND gate, the output of the first AND gate is used as a first input signal of a fourth OR gate, the output of the second AND gate is used as a second input signal of the first OR gate,

the floater outputs a liquid level low 3 to serve as a first input signal of a second OR gate, the controller outputs a liquid level low 2 to serve as a second input signal of the second OR gate, the output logic of the second OR gate is inverted to serve as a second input signal of the second AND gate and a second input signal of a third AND gate, and the output of the third AND gate serves as a third input signal of a fourth OR gate;

the floater outputs a liquid level upper line as a first input signal of a third OR gate, the controller outputs a liquid level upper line as a second input signal of the third OR gate, and the output of the third OR gate is used as a second input signal of a fourth OR gate;

the 'automatic mode' is used as a first input signal of a fourth AND gate, the output of the fourth OR gate is used as a second input signal of the fourth AND gate, and the output of the OR gate 3 is used as a third input signal of the fourth AND gate;

the output of the fourth AND gate is used as the first input signal of the fifth AND gate, the first input signal of the sixth AND gate, the first input signal of the seventh AND gate and the first input signal of the eighth AND gate;

the round-robin starting flag is equal to 0 and used as a second input signal of a fifth AND gate and a second input signal of a sixth AND gate, and the round-robin starting flag is equal to 0 and logically inverted and used as a second input signal of a seventh AND gate and a second input signal of an eighth AND gate;

the 'first dredge pump is normal' which is used as a third input signal of a fifth AND gate and a fourth input signal of an eighth AND gate; the logic of 'the first dredge pump is normal' is inverted and then is used as a third input signal of a sixth AND gate;

the 'second dredge pump is normal' as the fourth input signal of the sixth AND gate and the fourth input signal of the seventh AND gate; the logic of the 'normal' of the second dredge pump is inverted and then is used as a third input signal of the eighth AND gate;

the fifth AND gate outputs 'start the first sewage pump', the sixth AND gate outputs 'start the second sewage pump', the seventh AND gate outputs 'start the second sewage pump', and the eighth AND gate outputs 'start the first sewage pump'.

As shown in fig. 4, the logic circuit for starting the dual pump is:

the 'floater outputs the liquid level high 1' to be used as a first input signal of an AND gate A and a first input signal of an AND gate B, and the output of the AND gate A is used as a first input signal of an OR gate C;

the 'floater outputs a liquid level high 2' as a first input signal of an A or gate, the 'controller liquid level high 1' as a second input signal of the A or gate, and the output of the A or gate is used as a second input signal of the A and gate and a first input signal of a C and gate;

the 'floater outputs a liquid level high 3' as a first input signal of the B OR gate, the 'controller liquid level high 2' as a second input signal of the B OR gate, the output of the B OR gate is used as a second input signal of the B AND gate and a second input signal of the C AND gate, the output of the B AND gate is used as a second input signal of the C OR gate, and the output of the C AND gate is used as a third input signal of the C OR gate;

the automatic mode is used as a first input signal of the D AND gate, the output of the C OR gate is used as a second input signal of the D AND gate, and the output of the D AND gate is used as a first input signal of the E AND gate and a first input signal of the F AND gate;

the 'first sewage pump is normal' and serves as a second input signal of the E AND gate, and the E AND gate outputs 'the first sewage pump is started';

the 'second dredge pump is normal' and serves as a second input signal of the F AND gate, and the F AND gate outputs 'second dredge pump is started'.

As shown in fig. 5, the logic circuit for the pump deactivation operation is:

the floater outputs a liquid level lower than 1 to be used as a first input signal of a Z AND gate and a first input signal of a Y AND gate, and the output of the Z AND gate is used as a first input signal of an X OR gate;

the floater outputs a liquid level low 2 to serve as a first input signal of a Z OR gate, the controller outputs a liquid level low 1 to serve as a second input signal of the Z OR gate, and the output of the Z OR gate serves as a second input signal of the Z AND gate and a first input signal of an X AND gate;

the floater outputs a liquid level low 3 as a first input signal of a Y OR gate, the controller outputs a liquid level low 2 as a second input signal of the Y OR gate, and the output of the Y OR gate is used as a second input signal of the Y AND gate and a second input signal of the X AND gate; the output of the Y AND gate is used as a second input signal of the X OR gate, and the output of the AND gate X is used as a third input signal of the X OR gate;

the 'any mode' is used as a first input signal of a W AND gate, the output of an X OR gate is used as a second input signal of the W AND gate, the output of the W AND gate is used as a first input signal of a V AND gate and a first input signal of a U AND gate, a 'first sewage pump runs' is used as a second input signal of the V AND gate, and the V AND gate outputs 'the first sewage pump is stopped'; the running of the second sewage pump is used as a second input signal of the U AND gate, and the U AND gate outputs 'stopping the second sewage pump'

Example 2

The Deyang converter station is applied to practice, the current sewage collecting tank of the external water cooling system adopts the double-set liquid level monitoring control system in the embodiment 1, and the practical application chart is as follows:

after the invention is applied, the action accuracy of the sewage pump is greatly improved. The liquid level control is accurate, and the fault of the sewage pump system does not occur again.

The accuracy of liquid level acquisition of the front and rear sewage collecting tanks is compared as follows:

before the invention is applied, the fault statistics condition is as follows:

after the invention is applied, the statistical conditions of the faults are extracted:

the following table shows that only the drainage pump has 1 fault and the liquid level switch has 0 fault after the drainage pump control device is applied, the fault rate of the liquid level switch is reduced to 0 under the condition that the fault times of the drainage pump are uncontrollable, the accuracy and the sensitivity of liquid level acquisition are greatly improved, and the start-stop control accuracy of the drainage pump of the sewage collection tank is greatly improved.

Meanwhile, huge economic benefits are generated:

for the converter station, if the sewage collecting tank can not discharge sewage in time, the spray pump has the risk of being submerged by water, once the spray pump is submerged, the insulation condition of the motor is greatly reduced, the performance of the motor is influenced, the motor needs to be maintained in time, and the motor needs to be replaced when necessary. The single-pole pump pit is internally provided with 6 spraying pumps and 1 bypass circulating pump in total. The maintenance cost of a single spray pump is 5000 yuan, and the purchase cost is 4 ten thousand yuan. In extreme cases, direct current blocking can even be caused, and the water and electricity delivery in Sichuan and the stability of a power grid are seriously influenced. The economic losses are shown in the following table, calculated as unipolar:

item	Economic loss	Sum of economic losses
			Maintenance costs	5000 units of single-time single-electrode 6 single-electrode units	30000 yuan
Cost of replacement	40000 Each one has 6 monopole units	240000 yuan

The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.