阅读说明：本技术 一种可拆分床垫及其制作方法 (Detachable mattress and manufacturing method thereof ) 是由 潘文旭 于 2021-08-26 设计创作，主要内容包括：本发明公开了一种可拆分床垫,包括床垫外套及位于其内部的安装底板、支撑层和限位机构,所述安装底板上表面的边缘处开设有用于定位的安装孔,所述安装底板上端的左右两侧均设置有呈竖直状态的侧围板,所述支撑层的单体等间距安装在所述安装底板的上表面,所述支撑层的上端贴合设置有防滑面料,所述防滑面料与支撑层之间通过拉链构成拆卸结构,所述限位机构的单体对称设置在侧板的左右两端。该可拆分床垫,在实际使用过程中,床垫的整体可拆卸,方便搬运,同时方便后期对床垫进行维护,在零件发生故障时对其进行更换,同时整个床垫使用物理组合不使用胶水,更加环保健康。(The invention discloses a detachable mattress, which comprises a mattress outer sleeve, and an installation bottom plate, a supporting layer and a limiting mechanism which are arranged in the mattress outer sleeve, wherein the edge of the upper surface of the installation bottom plate is provided with an installation hole for positioning, the left side and the right side of the upper end of the installation bottom plate are respectively provided with a side wall plate in a vertical state, monomers of the supporting layer are arranged on the upper surface of the installation bottom plate at equal intervals, the upper end of the supporting layer is attached with an anti-skid fabric, a dismounting structure is formed between the anti-skid fabric and the supporting layer through a zipper, and the monomers of the limiting mechanism are symmetrically arranged at the left end and the right end of the side plate. This but split mattress, at the in-service use in-process, the whole of mattress can be dismantled, convenient transport makes things convenient for the later stage to maintain the mattress simultaneously, changes it when the part breaks down, and whole mattress uses the physics combination not to use glue simultaneously, and is environmental protection more healthy.)

1. A detachable mattress is characterized in that: comprises a mattress coat, a mounting bottom plate (1) positioned in the mattress coat, a comfortable layer, a supporting layer (6) and a limiting mechanism (12);

the mounting structure comprises a mounting base plate (1), wherein mounting holes (2) for positioning are formed in the edge of the upper surface of the mounting base plate (1), and vertical side coamings (3) are arranged on the left side and the right side of the upper end of the mounting base plate (1);

the single bodies of the supporting layer (6) are arranged on the upper surface of the mounting base plate (1) at equal intervals, and the upper end of the supporting layer (6) is provided with an anti-skid fabric (8) in an attaching mode;

wherein a disassembly structure is formed between the anti-skid fabric (8) and the supporting layer (6) through a zipper (9);

the limiting mechanism (12) comprises a fixing rod (13) in a T-shaped structure, a reset spring (14) sleeved on the outer surface of the fixing rod (13), a connecting block (15) fixedly connected to one end, far away from the vertical central axis of the mounting base plate (1), of the fixing rod (13), and a through hole (16) formed in the middle of the connecting block (15);

the single bodies of the limiting mechanisms (12) are symmetrically arranged at the left end and the right end of the side plate (10), and the comfort layer is positioned between the supporting layer and the outer sleeve.

2. A detachable mattress according to claim 1, characterised in that: the lower ends of the side coamings (3) and the side plates (10) are fixedly connected with positioning blocks (5) with a limiting function, and the single bodies of the positioning blocks (5) and the single bodies of the mounting holes (2) are arranged in a one-to-one correspondence manner;

the diameter size of the positioning block (5) is equal to the opening size of the mounting hole (2), and the positioning block (5) is inserted into the mounting hole (2).

3. A detachable mattress according to claim 1 or claim 2, characterised in that: the single bodies of the side plates (10) are symmetrically arranged at the front end and the rear end of the mounting bottom plate (1), and the side plates (10) and the side wall plates (3) are fixedly connected to the edge of the upper end of the mounting bottom plate (1) through connecting fasteners (17);

the middle part of the side enclosing plate (3) is provided with a through groove (4), and one side of the side enclosing plate (3) close to the vertical central axis of the mounting bottom plate (1) is provided with a limiting hole (11).

4. A detachable mattress according to claim 3, characterised in that: the middle part of the through groove (4) is spliced with a handle (7), the handle (7) is fixedly connected to the side edge of the supporting layer (6), and the upper end of the supporting layer (6) is connected with the sleeping mat (18) through the anti-skid fabric (8).

5. A detachable mattress according to claim 3, characterised in that: the middle part of the limiting hole (11) is inserted with a connecting block (15) for limiting, and the connecting block (15) forms an elastic structure on the side plate (10) through a fixing rod (13).

6. A detachable mattress according to claim 1, characterised in that: the corresponding connection parts of the side plates (10), the side wall plates (3) and the mounting bottom plate (1) are correspondingly provided with a thread surface and a hook surface of a magic tape.

7. A manufacturing method of a detachable mattress is characterized by comprising the following steps:

s1, manufacturing a mattress cover, wherein the fabric of the mattress cover is tissue cloth, the lining comprises polyester fiber and polyester cloth which are overlapped with each other, quilting the fabric of the mattress cover and the lining, separating the inner side of the joint of the fabric and the lining by using antibacterial cloth, and sewing a zipper at the boundary of the fabric and the lining;

s2, manufacturing a comfortable layer, wherein the comfortable layer comprises a plurality of sheets, a sheet sleeve made of anti-slip cloth is sleeved outside each sheet, and a zipper is sleeved on each sheet sleeve;

s3, manufacturing a supporting layer, wherein the periphery of the supporting layer is surrounded by four high-density sponge strips, a supporting layer jacket made of polyester fibers is wrapped outside the sponge, and a zipper is sleeved outside the supporting layer jacket;

the middle of the supporting layer is provided with a plurality of spring nets, each spring net is formed by arranging a plurality of bagged springs, the spring material is carbon spring steel, the diameters of the spring wires are different from 2.0 to 4.0, the periphery of each spring net is wrapped by a long stapled cotton cloth bag, and the long stapled cotton cloth bags of the spring nets are sewn by needle threads;

and placing the comfortable layer above the supporting layer to form a mattress main body, and sleeving the mattress outer sleeve on the mattress main body to finish the manufacturing of the mattress.

8. A method of making a detachable mattress according to claim 7, characterised in that: the antibacterial cloth is an Envyda fabric.

9. A method of making a detachable mattress according to claim 7, characterised in that: the spring material is carbon spring steel, and the wire diameter of the spring is different from 2.0-4.0 mm.

10. A method of making a detachable mattress according to claim 7, characterised in that: the above-mentioned

The supporting layer is divided into three, five or seven areas which are correspondingly made into three, five and seven integrated bodies with different hardness; the outside of the spring net of each area is wrapped by a spring net jacket with a zipper made of polyester cloth.

Technical Field

The invention relates to the technical field of mattresses, in particular to a detachable mattress and a manufacturing method thereof.

Background

The mattress refers to an article which is used between a human body and a bed and can promote the sleep of the human body, the requirements of different groups on the mattress are possibly not the same, such as the hardness degree of the mattress, and the functional mattress can help people to obtain better sleep quality to a certain extent and relieve fatigue;

however, in actual life, commonly used mattresses are generally divided into two types, the occupied space of the original traditional mattress is large, the transportation is inconvenient, the compressed roll-packed mattress occupies small space, but the properties of the mattress and the reset spring such as sponge memory cotton and the like can be changed after the compressed roll-packed mattress is compressed, the service life and the comfort level of the material are reduced, and the whole mattress can not be used when a certain part in the traditional mattress and the compressed mattress is adhered by glue, the whole mattress can not be used, such as the reset spring is collapsed, and the adhesion by using the glue is not environment-friendly;

we have therefore proposed a detachable mattress which addresses the above problems.

Disclosure of Invention

The invention aims to provide a detachable mattress, which aims to solve the problems that the commonly used mattresses in the background technology are generally divided into two types, the occupied space of the original traditional mattress is large, the transportation is inconvenient, the compressed roll-packed mattress occupies small space, the properties of the mattress such as sponge memory cotton and the like and a return spring can be changed after the compressed roll-packed mattress is compressed, the service life and the comfort degree of the materials are reduced, all the materials of the traditional mattress and the compressed mattress are adhered by glue, a certain part in the traditional mattress is damaged, the whole mattress cannot be used, such as the return spring is collapsed, and the adhesion by using the glue is not environment-friendly.

In order to achieve the purpose, the invention provides the following technical scheme: a detachable mattress comprises a mattress jacket, and a mounting bottom plate, a comfort layer, a supporting layer and a limiting mechanism which are positioned in the mattress jacket;

the edge of the upper surface of the mounting bottom plate is provided with a mounting hole for positioning, and the left side and the right side of the upper end of the mounting bottom plate are both provided with side wall plates in a vertical state;

the single bodies of the supporting layer are arranged on the upper surface of the mounting base plate at equal intervals, and the upper end of the supporting layer is provided with an anti-skid fabric in a fitting manner;

the anti-skid fabric and the supporting layer form a disassembly structure through a zipper;

the limiting mechanism comprises a fixing rod in a T-shaped structure, a reset spring sleeved on the outer surface of the fixing rod, a connecting block fixedly connected to one end of the fixing rod, far away from the vertical central axis of the mounting bottom plate, and a through hole formed in the middle of the connecting block;

the single bodies of the limiting mechanisms are symmetrically arranged at the left end and the right end of the side plate, and the comfortable layer is positioned between the supporting layer and the outer sleeve.

Preferably, the lower ends of the side coaming and the side plate are fixedly connected with positioning blocks with limiting functions, and the single bodies of the positioning blocks and the single bodies of the mounting holes are arranged in a one-to-one correspondence manner;

the diameter size of the positioning block is equal to the opening size of the mounting hole, and the positioning block is inserted into the mounting hole.

Preferably, the single bodies of the side plates are symmetrically arranged at the front end and the rear end of the mounting base plate, and the side plates and the side enclosing plates are fixedly connected to the edge of the upper end of the mounting base plate through connecting fasteners;

the middle part of the side enclosing plate is provided with a through groove, and one side of the side enclosing plate, which is close to the vertical central axis of the mounting bottom plate, is provided with a limiting hole.

Preferably, the middle part that leads to the groove is pegged graft and is had the handle, and handle fixed connection is at the side of supporting layer, the upper end of supporting layer is connected with the mattress through anti-skidding surface fabric.

Preferably, the middle part of the limiting hole is inserted with a connecting block for limiting, and the connecting block forms an elastic structure on the side plate through a fixing rod.

Preferably, the side plates and the side enclosing plates form a dismounting structure at the upper end of the mounting bottom plate, and the single bodies of the side enclosing plates and the side plates are connected through a limiting mechanism.

Preferably, the corresponding junctions of the side plates, the side coamings and the mounting bottom plate are correspondingly provided with a thread surface and a hook surface of the magic tape.

The invention also discloses a manufacturing method of the detachable mattress, which comprises the following steps:

s1, manufacturing a mattress cover, wherein the fabric of the mattress cover is tissue cloth, the lining comprises polyester fiber and polyester cloth which are overlapped with each other, quilting the fabric of the mattress cover and the lining, separating the inner side of the joint of the fabric and the lining by using antibacterial cloth, and sewing a zipper at the boundary of the fabric and the lining;

s2, manufacturing a comfortable layer, wherein the comfortable layer comprises a plurality of sheets, a sheet sleeve made of anti-slip cloth is sleeved outside each sheet, and a zipper is sleeved on each sheet sleeve;

s3, manufacturing a supporting layer, wherein the periphery of the supporting layer is surrounded by four high-density sponge strips, a supporting layer jacket made of polyester fibers is wrapped outside the sponge, and a zipper is sleeved outside the supporting layer jacket;

the middle of the supporting layer is provided with a plurality of spring nets, each spring net is formed by arranging a plurality of bagged springs, the spring material is carbon spring steel, the diameters of the spring wires are different from 2.0 to 4.0, the periphery of each spring net is wrapped by a long stapled cotton cloth bag, and the long stapled cotton cloth bags of the spring nets are sewn by needle threads;

and placing the comfortable layer above the supporting layer to form a mattress main body, and sleeving the mattress outer sleeve on the mattress main body to finish the manufacturing of the mattress.

Preferably: the antibacterial cloth is an Envyda fabric.

Preferably: the spring material is carbon spring steel, and the wire diameter of the spring is different from 2.0-4.0 mm.

Preferably: the supporting layer is divided into three, five or seven areas which are correspondingly made into three, five and seven integrated bodies with different hardness; the outside of the spring net of each area is wrapped by a spring net jacket with a zipper made of polyester cloth.

Compared with the prior art, the invention has the beneficial effects that: in the actual use process, the side enclosing plates and the side plates are installed on the installation bottom plate and are limited and fixed through the connecting fasteners, the single bodies of the side enclosing plates and the single bodies of the side plates are connected through the limiting mechanisms, so that the mattress can be conveniently and quickly spliced and installed, the whole mattress can be disassembled, the mattress is convenient to carry and maintain at a later stage, the mattress is convenient to replace when a part fails, and meanwhile, the whole mattress is physically combined without glue, so that the mattress is more environment-friendly and healthy;

1. the side enclosing plate and the side plate are convenient to mount and fix quickly, the side enclosing plate and the side plate are convenient to limit through the arrangement of the side enclosing plate and the side plate, the mounting is convenient and fast, and the use is very convenient;

2. the anti-skidding mattress is provided with the anti-skidding fabric, the handle and the mattress, the supporting layer and the whole mattress can be conveniently carried by arranging the handle, a better installation effect is achieved, the anti-skidding fabric is arranged between the mattress and the supporting layer, the mattress can be placed in the using process, the mattress is prevented from deviating, the practicability of the mattress is improved, meanwhile, the mattress is composed of various independent comfortable material sheets, the mattress can be replaced and customized according to the use requirements of different crowds, and the mattress is convenient for different crowds to purchase;

3. be equipped with stop gear, stop gear includes the dead lever, reset spring, connecting block and through-hole, and the connecting block passes through the dead lever and constitutes elastic construction on the curb plate, injects the connecting block in spacing hole, conveniently carries on spacingly between the monomer of offside wall and curb plate, is convenient for increase the stability of mattress, combines to connect the fastener with the upper end at mounting plate is fixed to offside wall and curb plate for the mattress is more firm in the use.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic top view of the connection of the support layer, the side panels and the side panels of the present invention;

FIG. 3 is an enlarged view of the structure at A in FIG. 2 according to the present invention;

FIG. 4 is a front view of the disassembled state of the installation bottom plate, the side coaming and the side plate.

In the figure: 1. mounting a bottom plate; 2. mounting holes; 3. side coaming plates; 4. a through groove; 5. positioning blocks; 6. a support layer; 7. a handle; 8. an anti-slip fabric; 9. a zipper; 10. a side plate; 11. a limiting hole; 12. a limiting mechanism; 13. fixing the rod; 14. a return spring; 15. connecting blocks; 16. a through hole; 17. connecting fasteners; 18. a sleeping mat.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: a detachable mattress comprises an installation bottom plate 1, a supporting layer 6 and a limiting mechanism 12.

When using this but split mattress, at first before the installation each part transport to corresponding position that will constitute the mattress, make handling more convenient, carry to suitable place after, place mounting plate 1 in suitable position, as shown in fig. 3, arrange the upper end at mounting plate 1 with supporting layer 6 is neat, as shown in fig. 1 and fig. 4, mounting hole 2 has been seted up to the edge of mounting plate 1 upper end, take out side bounding wall 3, and the equal fixedly connected with of lower extreme of side bounding wall 3 and curb plate 10 is used for the locating piece 5 of location, inject the locating piece 5 of side bounding wall 3 lower extreme into the mounting hole 2 of relevant position, conveniently install fast to side bounding wall 3.

At the corresponding junction of curb plate, side bounding wall and mounting plate, correspond the silk face and the face of colluding that are provided with the magic and paste, laminate each other during the equipment, increase joining force and sealed effect is better.

The diameter of the positioning block 5 is equal to the opening of the mounting hole 2, so that the positioning block 5 is prevented from shaking in the mounting hole 2, and the stability of the mattress in the using process is prevented from being influenced;

after the side enclosing plate 3 is installed, as shown in fig. 3, the left end and the right end of the side plate 10 are both provided with a limiting mechanism 12, and the limiting mechanism 12 comprises a fixing rod 13 in a T-shaped structure, a return spring 14 sleeved on the outer surface of the fixing rod 13, a connecting block 15 fixedly connected to one end of the fixing rod 13, far away from the vertical central axis of the installation bottom plate 1, and a through hole 16 arranged in the middle of the connecting block 15;

a finger is inserted into the through hole 16 shown in fig. 3 and 4, the connecting block 15 is pulled, the connecting block 15 extrudes the return spring 14, the return spring 14 is elastically deformed, the fixing rod 13 slides on the side plate 10, and the connecting block 15 moves near one end of the side plate 10 perpendicular to the central axis;

then the positioning block 5 at the lower end of the side plate 10 is inserted into the mounting hole 2 at the corresponding position of the upper end of the mounting bottom plate 1, at this time, as shown in fig. 2 and 4, the connecting block 15 is aligned with the limiting hole 11 formed on the side wall 3, the connecting block 15 is released, the return spring 14 recovers elastic deformation, the connecting block 15 is pushed to be inserted into the limiting hole 11, thereby limiting the single bodies of the side coaming 3 and the side plate 10, increasing the stability of the mattress in the use process, then, at the connecting position of the installation bottom plate 1 and the side wall plates 3 and the installation bottom plate 1 and the side plates 10 through the connecting fasteners 17, inserting the bolts into the connecting fasteners 17, the installation bottom plate 1 and the side wall plates 3 as well as the installation bottom plate 1 and the side plates 10 are fixed, the middle parts of the side wall plates 3 are provided with through grooves 4, the middle parts of the through grooves 4 are inserted with handles 7, and the position of the mattress can be adjusted through the handles 7;

after the concatenation is accomplished, as shown in fig. 1, the top of supporting layer 6 is provided with anti-skidding surface fabric 8, and anti-skidding surface fabric 8 passes through to constitute between zip fastener 9 and the supporting layer 6 and dismantles the structure, anti-skidding surface fabric 8's upper end is provided with the mattress 18, setting through anti-skidding surface fabric 8, can prevent in the use that the mattress 18 from taking place the skew, supporting layer 6 whole can be divided into a plurality of blocks, install during the use and piece together wholly, every block is direct to link together through magic subsides or buckle, and the mattress 18 comprises various independent comfortable material sheets, can order for the purchase crowd of difference, it is very convenient to use, whole mattress concatenation is convenient, and stability is strong, convenient transportation and transport, high practicability, this is exactly the whole process that the removable mattress used.

The invention also discloses a manufacturing method of the detachable mattress, which comprises the following steps:

s1, manufacturing a mattress cover, wherein the fabric of the mattress cover is tissue cloth, the lining comprises polyester fiber and polyester cloth which are overlapped with each other, quilting the fabric of the mattress cover and the lining, separating the inner side of the joint of the fabric and the lining by using antibacterial cloth, and sewing a zipper at the boundary of the fabric and the lining;

the mattress outer cover material can be 280 g of tissue cloth, and polyester fiber and polyester fabric with the thickness of about 1cm are taken as inner linings for quilting.

S2, manufacturing a comfortable layer, wherein the comfortable layer comprises a plurality of sheets, a sheet sleeve made of anti-slip cloth is sleeved outside each sheet, and a zipper is sleeved on each sheet sleeve;

s3, manufacturing a supporting layer, wherein the periphery of the supporting layer is surrounded by four high-density sponge strips, a supporting layer jacket made of polyester fibers is wrapped outside the sponge, and a zipper is sleeved outside the supporting layer jacket;

the comfortable layer is arranged and combined through the upper and lower different sheets to adapt to the sleeping requirements of different crowds and meet the sleeping requirements of users. Each sheet is sleeved with an outer sleeve made of anti-slip cloth, and the outer sleeve is provided with a zipper, so that the sheet can be conveniently taken out, replaced or cleaned in case of damage or stain.

The inside all around of supporting layer below can be enclosed by four length 1.8m, wide 0.16m, the high density sponge of thickness 0.1m, and there is the overcoat that polyester fiber made sponge outside, and the overcoat has the zip fastener, if the sponge sinks and can conveniently take out the change, and hardness is chooseed for use to the sponge more than 45D, reaches the supporting effect.

The middle of the supporting layer is provided with a plurality of spring nets, each spring net is formed by arranging a plurality of bagged springs, the spring material is carbon spring steel, the diameters of the spring wires are different from 2.0 to 4.0, the periphery of each spring net is wrapped by a long stapled cotton cloth bag, and the long stapled cotton cloth bags of the spring nets are sewn by needle threads; the needle thread sewing avoids using glue for adhesion, the manufactured mattress is more healthy and environment-friendly, and the supporting layer has the advantage of mutual noninterference.

And placing the comfortable layer above the supporting layer to form a mattress main body, and sleeving the mattress outer sleeve on the mattress main body to finish the manufacturing of the mattress.

Preferably: the antibacterial cloth is an Envyda fabric. The zipper is arranged around the Yinwida fabric and can be detached, the Yinwida fabric is antibacterial and waterproof, and can well protect a human body from sweating during sleeping and a child from wetting a bed so as to prevent the lower spring from rusting and prevent bacteria from breeding.

Preferably: the spring material is carbon spring steel, and the wire diameter of the spring is different from 2.0-4.0 mm.

Preferably: the supporting layer is divided into three, five or seven areas which are correspondingly made into three, five and seven integrated bodies with different hardness; the outside of the spring net of each area is wrapped by a spring net jacket with a zipper made of polyester cloth. The whole spring net can be divided into three, five and seven areas according to different compression forces of each part of a human body during ergonomic sleeping, and three, five and seven integrated spring nets with different hardness are correspondingly manufactured to form a scheme. Each large spring net is externally wrapped by a spring net jacket made of polyester fabric, the spring net jacket is provided with a zipper, and the spring net can be taken out and replaced when the quality of the spring is in a problem.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.