阅读说明：本技术 一种塑料仿真艺术藤条的制作工艺 (Manufacturing process of plastic simulation artistic rattan ) 是由 卢波 于 2021-07-24 设计创作，主要内容包括：本发明公开了一种塑料仿真艺术藤条的制作工艺,包括混料机、挤塑机、模头、冷却池、加热管、冷却水池、收卷机,其特征在于,所述的制作工艺为：所述第一步,混料机混料工序；第二步,挤塑机挤塑工序；第三步,通过采用不同模头改变塑料熔体形状的生产工艺；第四步,冷却池冷却成型工序,所述第四步,冷却池内设置有利用加热管与冷却水池对冷却池内冷却水进行循环的循环装置；第五步,绕线工序,本发明可以根据所需仿真藤条的形状自由更换模头,通过不同的模头控制挤塑机挤出溶料的形状,通过对冷却池内冷却水进行循环处理,达到控制温度保证冷却水始终处于恒定温度的目的,从而降低了冷却时间保证了生产效率,达到了优质高产低成本的经济效益。(The invention discloses a manufacturing process of a plastic simulation artistic rattan, which comprises a mixer, a plastic extruding machine, a die head, a cooling tank, a heating pipe, a cooling water tank and a winding machine, and is characterized in that the manufacturing process comprises the following steps: the first step, a material mixing process of a material mixer; secondly, extruding by using an extruding machine; thirdly, changing the shape of the plastic melt by adopting different die heads; fourthly, a cooling pool cooling forming procedure, wherein a circulating device for circulating cooling water in the cooling pool by utilizing a heating pipe and a cooling pool is arranged in the cooling pool; and fifthly, in the winding process, the die heads can be freely replaced according to the shape of the simulation rattan to be simulated, the shapes of the extruded materials of the plastic extruding machine are controlled through different die heads, and the cooling water in the cooling tank is subjected to circulating treatment to achieve the purpose of controlling the temperature and ensuring that the cooling water is always at the constant temperature, so that the cooling time is shortened, the production efficiency is ensured, and the economic benefits of high quality, high yield and low cost are achieved.)

1. The utility model provides a manufacturing process of plastics emulation art rattan, includes blendor (1), extruding machine (2), die head (3), cooling bath (4), heating pipe (41), cooling water pool (5), rolling machine (6), its characterized in that, manufacturing process be: the first step is a manufacturing process of mixing all the required plastic particles by using a mixer (1); secondly, a production process of melting the mixed plastic through an extruding machine (2); thirdly, changing the production process of the shape of the plastic melt by adopting different die heads (3); fourthly, a cooling pool (4) is molded, and a circulating device (7) for circulating cooling water in the cooling pool (4) by utilizing a heating pipe (41) and a cooling water pool (5) is arranged in the cooling pool (4); and fifthly, a winding production process of a winding machine (6).

2. The process for making a plastic artificial artistic rattan as claimed in claim 1, wherein in the first step, the plastic particle mixing process: firstly, whether the no-load operation detection equipment of the mixer (1) operates normally or not is detected, the switch is closed after the mixer operates for 1-2min, plastics needing to be mixed are poured into the mixer (1) according to a required proportion, the mixer (1) is started, the switch is closed after the mixer operates for 3-5min, the mixed materials are discharged through a discharge hole, and no excess material exists in the mixer (1).

3. The process for making a simulated artistic rattan of plastics according to claim 1, wherein in said second step, the extrusion process: pouring the mixed plastic particles into the plastic extruding machine (2) through a hopper of the plastic extruding machine (2), starting the plastic extruding machine (2), driving the plastic particles to be discharged from a discharge port to be pushed through the rotation of a screw rod in the plastic extruding machine (2), controlling the temperature of the front section of a material barrel of the plastic extruding machine (2) at 190 ℃, controlling the temperature of the middle section of the material barrel of the plastic extruding machine (2) at 220 ℃ for 180-.

4. The process for making artificial artistic rattan of plastics as claimed in claim 1, wherein said third step, the forming process: different die heads (3) are replaced on the extruding machine (2) according to the required shape of the plastic simulation rattan, so that the extruding machine (2) can process flat rattans and cylindrical rattans.

5. The process for making artificial artistic rattan of plastics according to claim 1, wherein said fourth step, cooling process, the plastic rattan after extrusion molding enters into the cooling tank (4) so as to be cooled rapidly, the rattan is conveyed out of the cooling tank (4) by the conveying roller in the cooling tank (4).

6. The manufacturing process of the plastic simulation artistic rattan according to claim 1, wherein in the fourth step, the circulating device (7) comprises an electric control valve (42) and a circulating pipeline (71), the heating pipe (41) is laid at the bottom of the cooling pool (4), a thermometer (72) is fixed at the top of the cooling pool (4), the cooling pool (5) is arranged beside the side wall of the cooling pool (4), the electric control valve (42) is fixed on the side wall of the bottom of the cooling pool (4), a through hole (73) communicated with the electric control valve (42) is formed in the side wall of the cooling pool (4), one end of the circulating pipeline (71) is fixed in the through hole (73), the other end of the circulating pipeline (71) passes through the cooling pool (5) and the cooling pool (4) to be arranged in the cooling pool (4), a support plate (74) is fixed at the top of the cooling pool (5), the top of the supporting plate (74) is fixed with a first motor (741), an output shaft of the first motor (741) penetrates through the supporting plate (74) and is fixed with a stirring rod (742), the top of the stirring rod (742) is fixed with a first chain wheel (743), the bottom of the supporting plate (74) is symmetrically fixed with a second supporting rod (744), the second supporting rod (744) rotates to be provided with a second chain wheel (745), the second chain wheel (745) and the first chain wheel (743) are meshed with a chain (746), and one end of the second supporting rod (744) penetrates through the second chain wheel (745) and is fixed with a cooling fan (747).

7. The process for making a plastic artificial artistic rattan as claimed in claim 1, wherein said fifth step, a rolling process: and packaging the cooled and dried rattan through a winding machine (6).

8. The process of claim 4, wherein the width of the flat cane is 8-10mm, the length of the flat cane is 1.2-1.5mm, and the diameter of the cylindrical cane is 3-5 mm.

Technical Field

The invention relates to a plastic simulation artistic rattan, in particular to a manufacturing process of the plastic simulation artistic rattan.

Background

Rattan: a natural woven material. Also called "rattan". A tough and long vine. The rattan skin is glossy, smooth in hand feeling, excellent in elasticity, and like a bamboo instead of a bamboo. The rattan is divided into plastic simulation rattan and real rattan, the furniture made of real rattan has the advantages of nature, environmental protection, durability and the like, the rattan is greatly produced in the border of the tengchong and Burmese soil and is in an original old forest, the furniture made of the real rattan is very inconvenient to obtain, the real rattan has great requirements on the corrosion resistance and insect resistance of the real rattan in the long-term use process, the real rattan is afraid of sunshine and possibly fades in the later period, the cost of the appliance for processing the real rattan is higher due to the problems, the real rattan is gradually replaced by the plastic simulation rattan along with the development of times, but the existing simulation rattan is affected by the process, so that the performance of the processed rattan is poorer, the structure is single, the ductility is not better, the structure of the existing rattan cooling pool is simple, and the temperature of the cooling pool is rapidly increased in the long-term cooling of the plastic simulation rattan, the cooling time of the plastic simulation rattan is prolonged and the cooling effect is reduced, so that a brand-new manufacturing process of the plastic simulation artistic rattan is needed to manufacture the plastic rattan.

Disclosure of Invention

The invention aims to provide a process for manufacturing a plastic simulation artistic rattan, which comprises the steps of fully mixing a plurality of plastic particles needing to be dissolved by a mixer, dissolving the mixed plastic particles into a rattan in an extruder at high temperature, changing the dissolved material into different shapes by a die head, cooling the dissolved material by a cooling pool, ensuring the constant water temperature in the cooling pool by arranging a circulating cooling device in the cooling pool, and finally rolling the cooled rattan.

The technical purpose of the invention is realized by the following technical scheme:

a manufacturing process of a plastic simulation art rattan comprises a mixer, a plastic extruding machine, a die head, a cooling tank, a heating pipe and a winding machine, wherein the manufacturing process comprises the following steps: the first step is a manufacturing procedure of mixing all the required plastic particles by using a mixer; secondly, a production process of melting the mixed plastic through a plastic extruding machine; thirdly, changing the shape of the plastic melt by adopting different die heads; a cooling tank molding production process, wherein in the fourth step, the cooling tank is provided with a circulating device for circulating cooling water in the cooling tank through a heating pipe; and fifthly, a winding production process of a winding machine.

The first step, plastic particle mixing process: firstly, whether the no-load operation detection equipment of the mixer operates normally or not is detected, the switch is closed after the mixer operates for 1-2min, the plastics to be mixed are poured into the mixer according to the required proportion, the mixer is started, the switch is closed after the mixer operates for 3-5min, the mixed materials are discharged through a discharge hole, and no excess material exists in the mixer.

The second step, the extrusion process: pouring the mixed plastic particles into an extruding machine through a hopper of the extruding machine, starting the extruding machine, driving the plastic particles to be discharged from a discharge port to be pushed through the rotation of a screw rod in the extruding machine, controlling the temperature of the front section of a material cylinder of the extruding machine at 190 ℃ for processing, controlling the temperature of the middle section of the material cylinder of the extruding machine at 220 ℃ for processing, and controlling the temperature of the rear section of the material cylinder of the extruding machine at 160 ℃ for processing, so that the plastic particles can be fully dissolved in the extruding machine.

The third step is a molding process: different die heads are replaced on the extruding machine according to the shape required by the plastic simulation rattan, so that the extruding machine can process flat rattans and cylindrical rattans.

The fourth step, cooling process, the imitative rattan of plastics after the extrusion molding gets into the cooling tank to can cool off fast, thereby the rattan conveys out the cooling tank through the conveying rod in the cooling tank with the rattan that cools off.

The fourth step, the circulating device comprises an electric control valve and a circulating pipeline, the heating pipe is laid at the bottom of the cooling pool, a thermometer is fixed at the top of the cooling pool, the cooling pool is arranged beside the side wall of the cooling pool, the electric control valve is fixed on the side wall of the bottom of the cooling pool, a through hole communicated with the electric control valve is formed in the side wall of the cooling pool, one end of the circulating pipeline is fixed in the through hole, the other end of the circulating pipeline penetrates through the cooling pool and is arranged in the cooling pool, a supporting plate is fixed at the top of the cooling pool, a first motor is fixed at the top of the supporting plate, an output shaft of the first motor penetrates through the supporting plate and is fixed with a stirring rod, a first chain wheel is fixed at the top of the stirring rod, a second supporting rod is symmetrically fixed at the bottom of the supporting plate, a second chain wheel is rotatably arranged on the second supporting rod, and a chain is meshed with the first chain wheel, one end of the second support column penetrates through the second chain wheel and is fixedly provided with a cooling fan.

The fifth step, a rolling process: and packaging the cooled and dried rattan through a winding machine.

The width of the flat rattan is 8-10mm, the length of the flat rattan is 1.2-1.5mm, and the diameter of the cylindrical rattan is 3-5 mm.

The invention has the beneficial effects that: the die head can be freely replaced according to the shape of the simulation rattan required, and the shape of the extrusion material of the plastic extruding machine is controlled through different die heads; the cooling water in the cooling tank is subjected to circulating treatment, so that the purpose of controlling the temperature and ensuring that the cooling water is always at a constant temperature is achieved, the cooling time is reduced, the production efficiency is ensured, and the economic benefits of high quality, high yield and low cost are achieved.

Drawings

FIG. 1 is a diagram illustrating the steps of the present invention;

FIG. 2 is a schematic diagram showing the devices according to the embodiment;

FIG. 3 is a schematic diagram of an embodiment showing a cooling pool and a cooling water pool;

FIG. 4 is a schematic sectional view of an embodiment for showing a cooling water pool;

FIG. 5 is a partially enlarged schematic view of an embodiment for showing a view A;

fig. 6 is a schematic diagram showing a die according to the embodiment.

Reference numerals: 1. a mixer; 2. a plastic extruding machine; 3. a die head; 4. a cooling pool; 41. heating a tube; 5. A cooling water pool; 6. a winding machine; 7. a circulation device; 42. an electrically controlled valve; 71. a circulation pipe; 72. a thermometer; 73. a through hole; 74. a support plate; 741. a first motor; 742. a stirring rod; 743. a chain wheel I; 744. a second supporting rod; 745. a second chain wheel; 746. a chain; 747. a heat dissipation fan.

Detailed Description

The following description is only a preferred embodiment of the present invention, and the protection scope is not limited to the embodiment, and any technical solution that falls under the idea of the present invention should fall within the protection scope of the present invention. It should also be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention.

Referring to fig. 1-2, a process for manufacturing a plastic simulation artistic rattan, which comprises a mixer 1, an extruder 2, a die head 3, a cooling pool 4, a heating pipe 41 and a winding machine 6, wherein the process comprises the following steps: the first step is a manufacturing process of mixing all the required plastic particles by using a mixer 1; secondly, a production process of melting the mixed plastic through an extruding machine 2; thirdly, changing the production process of the shape of the plastic melt by adopting different die heads 3; a fourth step of forming the cooling tank 4, wherein the cooling tank 4 is provided with a circulating device 7 for circulating cooling water in the cooling tank 4 through a heating pipe 41; and fifthly, a winding production process of a winding machine 6.

The first step, plastic particle mixing process: firstly, whether the no-load operation detection equipment of the mixer 1 operates normally or not is detected, the switch is closed after the mixer operates for 1-2min, plastics needing to be mixed are poured into the mixer 1 according to a required proportion, the mixer 1 is started, the switch is closed after the mixer operates for 3-5min, the mixed materials are discharged through a discharge port, and no excess material exists in the mixer 1.

The second step, the extrusion process: pouring the mixed plastic particles into the plastic extruding machine 2 through a hopper of the plastic extruding machine 2, starting the plastic extruding machine 2, driving the plastic particles to be discharged from a discharge port to be pushed through the rotation of a screw rod in the plastic extruding machine 2, controlling the temperature of the front section of a material cylinder of the plastic extruding machine 2 at 190 ℃ for 180-.

The third step is a molding process: different die heads 3 are replaced on the extruding machine 2 according to the required shape of the plastic simulation rattan, so that the extruding machine 2 can process flat rattans and cylindrical rattans.

The fourth step, cooling process, the imitative rattan of plastics after the extrusion molding gets into cooling tank 4 to can cool off fast, thereby the rattan conveys out cooling tank 4 through the conveying rod in cooling tank 4 with the rattan that cools off.

The fifth step, a rolling process: and packaging the cooled and dried rattan through a winding machine 6.

As shown in figure 6, the width of the flat rattan is 8-10mm, the length of the flat rattan is 1.2-1.5mm, and the diameter of the cylindrical rattan is 3-5 mm.

Referring to fig. 3 to 5, the temperature of water in the cooling pool 4 in summer is 18-20 degrees, the temperature of water in winter is 10-12 degrees, the cooling setting temperature of the mold is 30-50 degrees, a circulating device 7 is adopted to ensure that the mold can be cooled at the optimum temperature, the circulating device 7 comprises an electric control valve 42 and a circulating pipeline 71, a heating pipe 41 is laid at the bottom of the cooling pool 4, when the cooling pool 4 is used for cooling, the heating pipe 41 is started firstly, the cooling water in the cooling pool 4 is heated through the heating pipe 41, a thermometer 72 is fixed at the top of the cooling pool 4, the temperature in the cooling pool 4 is observed through the thermometer 72, and the heating pipe 41 is closed when the thermometer 72 indicates that the temperature reaches 40 degrees.

The cooling water pool 5 is arranged beside the side wall of the cooling pool 4, the electric control valve 42 is fixed on the side wall of the bottom of the cooling pool 4, when a mold enters the cooling pool 4, the temperature can be driven to averagely rise by 2-3 degrees, when the cooling pool 4 is cooled for a long time, the temperature in the cooling pool 4 can exceed a limit value, at the moment, the electric control valve 42 is controlled to be opened, the side wall of the cooling pool 4 is provided with a through hole 73 communicated with the electric control valve 42, one end of a circulating pipeline 71 is fixed in the through hole 73, water in the cooling pool 4 flows through the through hole 73 to enter the circulating pipeline 71, normal-temperature water is arranged in the cooling water pool 5, the cooling water is cooled through the normal-temperature water, the other end of the circulating pipeline 71 penetrates through the cooling water pool 5 and the cooling pool 4 to be arranged in the cooling pool 4, and the cooled water is discharged into the cooling pool 4 again, so that the cooling effect is achieved.

The top of the cooling water pool 5 is fixed with a supporting plate 74, the top of the supporting plate 74 is fixed with a motor 741, the supporting plate 74 plays a role of supporting the motor 741, an output shaft of the motor 741 penetrates through the supporting plate 74 and is fixed with a stirring rod 742, the output shaft of the motor 741 drives the stirring rod 742 to rotate, water flow in the cooling water pool 5 is stirred by the stirring rod 742, so that the cooling effect is accelerated, temperature rise of normal-temperature water in the cooling water pool 5 in a long-term cooling process is prevented, the cooling effect is reduced, a chain wheel 743 is fixed at the top of the stirring rod 742, the stirring rod 742 drives the chain wheel to rotate, supporting rods two 744 are symmetrically fixed at the bottom of the supporting plate 74, a chain wheel two 745 is rotatably arranged on the supporting rods 744, the chain wheel two 744 plays a role of supporting the chain wheel, a chain 746 is meshed with the chain wheel one 743, the chain wheel one 743 drives the chain 746 to transmit, the chain 746 drives the second sprocket 745 to rotate, one end of the second support column penetrates through the second sprocket 745 and is fixed with the cooling fan 747, and the second sprocket 745 drives the cooling fan 747 to rotate, so that the cooling effect of water flow is accelerated.