阅读说明：本技术 一种永磁传动装置 (Permanent magnet transmission device ) 是由 姚胜铎 于 2021-10-29 设计创作，主要内容包括：本发明涉及一种永磁传动装置,包括主动转子、连接盘、从动转子、桨叶、外壳和滤网,主动转子固连在电机的输出轴上,连接盘固连在减速器的输入轴上,从动转子固连在连接盘靠近主动转子一侧,主动转子和从动转子之间具有气隙；若干个桨叶呈环状间隔固连在连接盘和从动转子之间,桨叶长度方向不穿过从动转子的旋转轴线,从动转子中部开设有气道,气道贯穿从动转子；外壳套接在主动转子和从动转子外部,外壳内径大于主动转子和从动转子外径,滤网固连在连接盘上,滤网插接在外壳内腔中且与外壳内壁抵接,本发明具有既能够解决因机械振动等导致偏心而引发的传动效率低的问题,又能自动且不消耗额外动能为永磁传动部件降温的优点。(The invention relates to a permanent magnet transmission device which comprises a driving rotor, a connecting disc, a driven rotor, blades, a shell and a filter screen, wherein the driving rotor is fixedly connected to an output shaft of a motor; the blades are fixedly connected between the connecting disc and the driven rotor at annular intervals, the length direction of the blades does not penetrate through the rotating axis of the driven rotor, the middle part of the driven rotor is provided with an air passage, and the air passage penetrates through the driven rotor; the shell is sleeved outside the driving rotor and the driven rotor, the inner diameter of the shell is larger than the outer diameters of the driving rotor and the driven rotor, the filter screen is fixedly connected to the connecting disc, and the filter screen is inserted into the inner cavity of the shell and abutted against the inner wall of the shell.)

1. A permanent magnet transmission device is characterized in that: the motor comprises a driving rotor (1), a connecting disc (2), a driven rotor (3), blades (4), a shell (5) and a filter screen (6), wherein the driving rotor (1) is fixedly connected to an output shaft of a motor (7), the connecting disc (2) is fixedly connected to an input shaft of a speed reducer (8), the driven rotor (3) is fixedly connected to one side, close to the driving rotor (1), of the connecting disc (2), and an air gap is formed between the driving rotor (1) and the driven rotor (3); the blades (4) are fixedly connected between the connecting disc (2) and the driven rotor (3) at annular intervals, the length direction of the blades (4) does not penetrate through the rotating axis of the driven rotor (3), the middle part of the driven rotor (3) is provided with an air passage (32), and the air passage (32) penetrates through the driven rotor (3); the shell (5) is sleeved outside the driving rotor (1) and the driven rotor (3), the inner diameter of the shell (5) is larger than the outer diameters of the driving rotor (1) and the driven rotor (3), the filter screen (6) is fixedly connected to the connecting disc (2), and the filter screen (6) is inserted into the inner cavity of the shell (5) and is abutted to the inner wall of the shell (5).

2. A permanent magnet actuator according to claim 1, wherein: the paddle (4) comprises a paddle piece (41) and a circular truncated cone (42), the paddle piece (41) is a steel rectangular block, the circular truncated cone (42) is a round steel block, the circular truncated cone (42) is located in the middle of the paddle piece (41), the outer diameter of the circular truncated cone (42) is larger than the width of the paddle piece (41), a fixing bolt (21) is inserted into the connecting disc (2), and the fixing bolt (21) penetrates through the circular truncated cone (42) to be in threaded connection with the driven rotor (3).

3. A permanent magnet actuator according to claim 2, wherein: a groove is formed in the side face, close to the connecting disc (2), of the driven rotor (3), the shape of the groove is the same as the cross section of the paddle (4), the position of the groove is the same as the design position of the paddle (4), and the paddle (4) is embedded into the groove.

4. A permanent magnet actuator according to claim 1, wherein: the filter screen (6) is of a circular bowl type structure, the outer side of the filter screen (6) is of a fiber woven net structure, the inner side of the filter screen (6) is woven with a framework through steel wires, and the disk part of the filter screen (6) is embedded between the paddle (4) and the connecting disk (2).

5. A permanent magnet actuator according to claim 1, wherein: the shell (5) is positioned outside the air gap and is provided with an air hole (51), and the length direction of the air hole (51) and the tangential direction of the external port of the air hole (51) form an acute angle.

6. A permanent magnet actuator according to claim 5, wherein: a connecting ring (52) is formed on one side, close to the driving rotor (1), of the shell (5) through a metal plate, and a plurality of circular holes are formed in the connecting ring (52) in an annular spaced mode; the side of the shell (5) is abutted with a shell cover (53), the shell cover (53) is abutted on the connecting ring (52), a mounting bolt (54) is inserted into the shell cover (53), the mounting bolt (54) penetrates through round holes in the shell cover (53) and the connecting ring (52) and is in threaded connection with a nut, and the nut is abutted on the connecting ring (52).

7. The permanent magnet drive of claim 6, wherein: the caliber of the middle part of the outer shell cover (53) is larger than the outer diameter of the end of the driving rotor (1) connected with the motor (7), and the caliber of the middle part of the outer shell cover (53) is smaller than the maximum outer diameter of the driving rotor (1).

8. A permanent magnet actuator according to claim 1, wherein: the motor (7) is arranged on the sliding device, and the sliding direction of the sliding device is the same as the axial direction of the motor (7).

9. A permanent magnet actuator according to claim 1, wherein: one side of the driving rotor (1) close to the driven rotor (3) is provided with copper sheets, and one side of the driven rotor (3) close to the driving rotor (1) is fixedly connected with a plurality of permanent magnets (31) at annular intervals.

Technical Field

The invention relates to the technical field of transmission devices, in particular to a permanent magnet transmission device.

Background

Mechanical vibration is a common problem in sports equipment, and ideally, one machine uses all the energy to complete work without generating vibration. The fact that the cyclical forces of machine operation are transmitted through the machine itself creates another by-product "vibration" that causes a portion of the machine's energy to be dissipated in the form of vibration. In the case of a transmission, mechanical vibration generated during transmission is very harmful to the transmission, and particularly, in the case of a gear transmission, certain mechanical vibration is generated due to problems such as manufacturing tolerance of gears, a gap during assembly, friction between gears, or rotational imbalance.

Generally, the mechanical vibration between the gear transmissions is within a suitable range and does not have a large influence on the transmission. But for gear transmission devices, such as speed reducers, which drive some large equipment to operate; if large-scale equipment produces vibration in operation, its vibration frequency or vibration amplitude are far more than the mechanical vibration of transmission, even have the support of fixed knot structures such as support, but vibration inevitable can transmit drive unit department, and general motor and reduction gear rigid connection can directly transmit to the motor when receiving the vibration, can damage the motor in serious case, influences the operating life of motor.

Therefore, in view of the above disadvantages, it is desirable to provide a permanent magnet transmission.

Disclosure of Invention

Technical problem to be solved

The invention aims to solve the technical problem that the existing gear transmission device cannot relieve vibration.

(II) technical scheme

In order to solve the technical problem, the invention provides a permanent magnet transmission device which comprises a driving rotor, a connecting disc, a driven rotor, blades, a shell and a filter screen, wherein the driving rotor is fixedly connected to an output shaft of a motor; the blades are fixedly connected between the connecting disc and the driven rotor at annular intervals, the length direction of the blades does not penetrate through the rotating axis of the driven rotor, the middle part of the driven rotor is provided with an air passage, and the air passage penetrates through the driven rotor; the shell cup joints in the outside of initiative rotor and driven rotor, and the shell internal diameter is greater than initiative rotor and driven rotor external diameter, and the filter screen links firmly on the connection pad, and the filter screen is pegged graft in the shell inner chamber and with the butt of shell inner wall.

As a further explanation of the present invention, preferably, the paddle includes a paddle blade and a circular truncated cone, the paddle blade is a rectangular steel block, the circular truncated cone is a circular steel block, the circular truncated cone is located in the middle of the paddle blade, the outer diameter of the circular truncated cone is greater than the width of the paddle blade, a fixing bolt is inserted into the connecting disc, and the fixing bolt penetrates through the circular truncated cone and is in threaded connection with the driven rotor.

As a further description of the present invention, preferably, a groove is formed on a side surface of the driven rotor close to the connecting disc, the shape of the groove is the same as the section of the blade, the position of the groove is the same as the design position of the blade, and the blade is embedded in the groove.

As a further explanation of the present invention, it is preferable that the strainer is a circular bowl structure, the outer side of the strainer is a net structure woven from fibers, the inner side of the strainer is a skeleton woven from steel wires, and the strainer disk portion is embedded between the blades and the connecting plate.

As a further description of the present invention, it is preferable that the housing is provided with an air hole outside the air gap, and a length direction of the air hole forms an acute angle with a tangential direction of an external port of the air hole.

As a further explanation of the present invention, preferably, a connecting ring is formed on one side of the housing close to the driving rotor through a metal plate, and a plurality of circular holes are annularly spaced on the connecting ring; this side butt of shell has the shell cover, and the shell cover butt is on the go-between, and the shell covers to peg graft and has the construction bolt, and the construction bolt passes round hole and nut threaded connection on shell cover and the go-between, and the nut butt is on the go-between.

As a further description of the present invention, preferably, the diameter of the middle part of the outer casing cover is larger than the outer diameter of the end where the driving rotor is connected with the motor, and the diameter of the middle part of the outer casing cover is smaller than the maximum outer diameter of the driving rotor.

As a further explanation of the invention, it is preferred that the motor is mounted on a slide, the slide sliding in the same direction as the motor axis.

As a further description of the present invention, preferably, one side of the driving rotor close to the driven rotor is a copper sheet, and one side of the driven rotor close to the driving rotor is fixedly connected with a plurality of permanent magnets at annular intervals.

(III) advantageous effects

The technical scheme of the invention has the following advantages:

by designing the novel permanent magnet transmission mechanism, the invention not only can avoid the damage of mechanical vibration to the motor by utilizing the characteristic of eccentric transmission of permanent magnet transmission, but also can automatically cool the permanent magnet transmission, so that the transmission part keeps a more stable transmission ratio, thereby ensuring that large-scale equipment can stably run, cooling the transmission part without an additional power source and saving energy.

Drawings

FIG. 1 is a diagram of the overall assembly effect of the present invention;

FIG. 2 is a view of the screen mounting location of the present invention;

FIG. 3 is a view of the blade mounting location of the present invention;

FIG. 4 is a blade distribution position diagram of the present invention;

FIG. 5 is a cross-sectional view of the housing of the present invention;

FIG. 6 is a cross-sectional view of the transmission of the present invention;

fig. 7 is a partial cross-sectional view of the housing of the present invention.

In the figure: 1. a driving rotor; 2. a connecting disc; 21. fixing the bolt; 3. a driven rotor; 31. a permanent magnet; 32. an airway; 4. a paddle; 41. a paddle blade; 42. a circular truncated cone; 5. a housing; 51. air holes; 52. a connecting ring; 53. a housing cover; 54. installing a bolt; 55. a base; 6. filtering with a screen; 7. a motor; 8. and a speed reducer.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.

A permanent magnet transmission device is combined with figures 1 and 6 and comprises a driving rotor 1, a connecting disc 2, a driven rotor 3, blades 4, a shell 5 and a filter screen 6, wherein the driving rotor 1 is fixedly connected to an output shaft of a motor 7, the connecting disc 2 is fixedly connected to an input shaft of a speed reducer 8, the driven rotor 3 is fixedly connected to one side, close to the driving rotor 1, of the connecting disc 2, and an air gap is formed between the driving rotor 1 and the driven rotor 3; the motor 7 is installed on the sliding device, the sliding direction of the sliding device is the same as the axial direction of the motor 7, the width of the air gap can be adjusted through the sliding device, and the effect of adjusting the transmission ratio of the transmission device is achieved. A plurality of paddle 4 is the annular interval and links firmly between connection pad 2 and driven rotor 3, and shell 5 cup joints in the outside of initiative rotor 1 and driven rotor 3, and filter screen 6 links firmly on connection pad 2, and filter screen 6 is pegged graft in 5 inner chambers of shell and with 5 inner wall butts of shell.

Combine fig. 1, fig. 6, initiative rotor 1 is the T-shaped solid of revolution, driven rotor 3 is the disc structure, initiative rotor 1 is close to driven rotor 3 one side and is the copper sheet, driven rotor 3 is close to initiative rotor 1 one side and is the annular interval and has linked firmly a plurality of permanent magnet 31, so that initiative rotor 1 can cut the magnetic induction line production lorentz force of permanent magnet 31 when rotatory, and then drive driven rotor 3 is rotatory, realize the contactless transmission, and then when taking place mechanical vibration, because of the existence of air gap, make the unable transmission of vibration to motor 7, and then protect motor 7 not damaged, in addition, even at vibration in-process initiative rotor 1 and the 3 rotation axis of driven rotor do not coincide, also can make driven rotation 3 rotate through the lorentz force, realize eccentric drive.

With the combination of fig. 2 and fig. 6, the connecting disc 2 is a T-shaped revolving body, the fixing bolt 21 is inserted into the connecting disc 2, the fixing bolt 21 penetrates through the paddle 4 to be in threaded connection with the driven rotor 3, and therefore the fixing of the paddle 4 and the fixing of the driven rotor 3 can be achieved, and two purposes are achieved at one stroke. Air flue 32 is seted up at driven rotor 3 middle part, and air flue 32 runs through driven rotor 3 and communicates with each other with the space that paddle 4 is located, can alleviate driven rotor 3's weight, and then reduces driven rotor 3's manufacturing cost. In addition at connection pad 2 and the rotatory in-process of driven rotor 3, paddle 4 can lead the air to air flue 32 through the air gap, and rethread air flue 32 leads the air to the space that paddle 4 is located, and outside 6 derivation shells 5 of filter screen are passed through with the air by paddle 4 again, realize complete air cycle, and then cool down for permanent magnet transmission through strengthening the air flow. In addition, the special structure of the paddle 4 can enable air to flow, and can avoid too fast air flow rate, so that the influence of extra pressure on the transmission efficiency of the driving rotor 1 or the driven rotor 3 is avoided.

With reference to fig. 4, the paddle 4 includes a paddle 41 and a circular truncated cone 42, the paddle 41 is a rectangular steel block, the circular truncated cone 42 is a circular steel block, the circular truncated cone 42 is located in the middle of the paddle 41, the outer diameter of the circular truncated cone 42 is larger than the width of the paddle 41, the fixing bolt 21 penetrates through the circular truncated cone 42, the circular truncated cone 42 is arranged, the structural strength of the paddle 4 can be improved when the fixing bolt 21 penetrates, and the problem that the connecting portion is broken due to air resistance in the rotating process is solved. The inclined blades 41 are provided so that the length direction of the blades 4 does not pass through the rotation axis of the driven rotor 3, and thus air can be pushed to flow when the driven rotor 3 rotates, thereby achieving an air cooling effect. A groove is formed in the side face, close to the connecting disc 2, of the driven rotor 3, the shape of the groove is the same as the cross section of the paddle 4, the position of the groove is the same as the design position of the paddle 4, and the paddle 4 is embedded into the groove. Grooves are milled on the driven rotor 3 through a numerical control milling machine, so that the grooves are distributed quite clearly, and blades 4 are mounted only by mounting the distribution positions of the grooves during assembly, so that the parallel length directions of the blades 4 are ensured; the arrangement of the groove can also fix the position of the paddle 4, and the problem that the paddle 4 is deformed when being pushed to the discharge position by air resistance due to the fastening effect of the fixing bolt 21 is avoided.

With reference to fig. 6 and 7, the housing 5 is a steel ring structure, and the inner diameter of the housing 5 is larger than the outer diameters of the driving rotor 1 and the driven rotor 3, so as to provide an eccentric motion space for the driving rotor 1 and the driven rotor 3, and further play a role in blocking dust. The housing 5 is provided with an air hole 51 outside the air gap, and the length direction of the air hole 51 and the tangential direction of the external port of the air hole 51 form an acute angle.

With reference to fig. 3 and 6, when transmission is performed, the blades 4 and the connecting disc 2 rotate along with the rotation of the driven rotor 3, and due to the particularity of the distribution positions of the blades 4, driving air is screwed into the shell 5 through the air holes 51 in the shell 5, so that the air can flow to completely cover the driving rotor 1 and the driven rotor 3, the flowing air is in heat exchange with the surfaces of the driving rotor 1 and the driven rotor 3 after contacting, then the air enters a space where the blades 4 are located through the air passages 32, and then the blades 4 push the air out of the connecting disc 2, so that heat dissipation of the permanent magnet transmission device is completed. The whole process can realize automatic cooling without an additional cooling mechanism and power input, and is energy-saving and environment-friendly. Although some transmission ratio is lost due to air resistance during the whole transmission process, the rotary kiln is very suitable for equipment which only needs to rotate and does not require transmission ratio precision, namely large-scale equipment. And through this kind of mode heat dissipation, can be about 30% faster than natural radiating rate for the permanent magnet can not produce the demagnetization phenomenon because of high temperature in whole operation process, ensures the transmission stability of power. But also can avoid the influence of vibration on the motor, thereby achieving multiple purposes.

With reference to fig. 1 and 6, a connecting ring 52 is formed on one side of the housing 5 close to the driving rotor 1 through a sheet metal, and a plurality of circular holes are annularly arranged on the connecting ring 52 at intervals; the side of the shell 5 is abutted with a shell cover 53, the shell cover 53 is abutted on the connecting ring 52, a mounting bolt 54 is inserted on the shell cover 53, the mounting bolt 54 penetrates through round holes in the shell cover 53 and the connecting ring 52 to be in threaded connection with a nut, and the nut is abutted on the connecting ring 52, so that the shell cover 53 can be fixed on the shell 5. The bore in the middle of the outer cover 53 is greater than the outer diameter of the connecting end of the driving rotor 1 and the motor 7, the bore in the middle of the outer cover 53 is less than the maximum outer diameter of the driving rotor 1, the inflow of the air from the driving rotor 1 can be reduced by setting the outer cover 53, the axial force of the air flow to the output shaft of the motor 7 can be reduced, the damage to the motor 7 can be further reduced, the eccentric problem caused by the problems of the motor 7 or the outer cover 5 can not be generated, the allowable error of the assembly can be improved, and the assembly difficulty can be reduced.

Referring to fig. 1 and 2, the filter screen 6 is a circular bowl structure, the outer side of the filter screen 6 is a net structure woven by fibers, the inner side of the filter screen 6 is woven by steel wires to form a skeleton, and the disk part of the filter screen 6 is embedded between the blade 4 and the connecting disk 2, so that the filter screen 6 can cover the air hole 51. Set up filter screen 6 can effectively avoid external impurity to get into transmission under the filtration of fibre nethike embrane, and avoid the air flow to push away filter screen 6 in the rotatory rotor under the support of steel wire framework, the guarantee transmission can go on smoothly, and realize filter screen 6's fixed centre gripping through paddle 4 and connection pad 2, reduce extra fixed knot's use, reduce transmission's structural complexity, only need during later maintenance or change filter screen 6 unscrew fixing bolt 21 can, and convenient for operation.

Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.