阅读说明：本技术 陶瓷壳体及其制备方法、电子设备的壳体 (Ceramic shell, preparation method thereof and shell of electronic equipment ) 是由 赵岩峰 于 2020-06-02 设计创作，主要内容包括：本申请提出了陶瓷壳体及其制备方法、电子设备的壳体。该陶瓷壳体包括第一陶瓷体和多个第二陶瓷体,且第一陶瓷体和多个第二陶瓷体是一体成型的,并且,第一陶瓷体具有第一颜色,第二陶瓷体具有第二颜色,且第一颜色不同于第二颜色。本申请所提出的陶瓷壳体,整个陶瓷壳体是一体成型的陶瓷材料,从而使陶瓷壳体的表面强度更高且耐磨性更好,且第一陶瓷壳体可以是单色的而第二陶瓷壳体可以是彩色的,从而实现多色的陶瓷壳体具有水磨石般的外观效果,并且,第一陶瓷壳体与第二陶瓷壳体之间是无缝衔接的,从而使多色陶瓷壳体的表面光滑性更好。(The application provides a ceramic shell, a preparation method thereof and a shell of electronic equipment. The ceramic housing includes a first ceramic body and a plurality of second ceramic bodies, and the first ceramic body and the plurality of second ceramic bodies are integrally formed, and the first ceramic body has a first color, the second ceramic body has a second color, and the first color is different from the second color. The ceramic housing that this application provided, whole ceramic housing is integrated into one piece's ceramic material to make ceramic housing's surface strength higher and wearability better, and first ceramic housing can be monochromatic and second ceramic housing can be colored, thereby realize that polychrome ceramic housing has the outward appearance effect as terrazzo, and, be seamless joint between first ceramic housing and the second ceramic housing, thereby make polychrome ceramic housing's surface smoothness better.)

1. A ceramic shell comprising a first ceramic body and a plurality of second ceramic bodies, wherein the first ceramic body and the plurality of second ceramic bodies are integrally formed, and wherein the first ceramic body has a first color and the second ceramic bodies have a second color, and wherein the first color is different from the second color.

2. The ceramic housing of claim 1, wherein the ceramic material forming the first ceramic body and the ceramic material forming the second ceramic body are the same.

3. The ceramic housing of claim 1, wherein the first ceramic body is disposed around the plurality of second ceramic bodies.

4. The ceramic housing of claim 1, wherein the first ceramic body has a plurality of grooves on the same face, and each of the second ceramic bodies is filled in one of the grooves.

5. The ceramic case of claim 1, wherein the first ceramic body has a plurality of through holes on the same face, and each of the second ceramic bodies is filled in one of the through holes.

6. A method of making a ceramic shell, comprising:

providing first ceramic powder and second ceramic powder, wherein the second ceramic powder comprises the first ceramic powder and a colorant;

forming the first ceramic powder into a first ceramic green body;

forming the second ceramic powder into a second ceramic green body;

shaping the first ceramic green body and a plurality of second ceramic green bodies to obtain a green body to be sintered;

and sintering the blank to obtain the ceramic shell.

7. The method of claim 6, wherein the first ceramic green body is formed by dry pressing, and a plurality of protrusions are formed on the mold for dry pressing, and the plurality of protrusions are used for forming a plurality of holes on the first ceramic green body.

8. The method of claim 7, wherein said step of sizing comprises:

and placing a plurality of second ceramic blanks into the holes, and performing dry pressing and cold isostatic pressing, wherein the pressure of the cold isostatic pressing is 100-500 MPa.

9. The method of claim 6, wherein prior to performing the sintering, the method further comprises:

and (3) carrying out degumming or degreasing treatment on the blank, wherein the degumming or degreasing temperature is above 400 ℃, and the time is 0.5-4 hours.

10. The method of claim 6, wherein the sintering temperature is greater than 1200 degrees Celsius and the sintering time is 0.5-10 hours.

11. A shell of an electronic device, comprising a shell body, wherein the shell body is the ceramic shell according to claims 1-5.

Technical Field

The application relates to the technical field of ceramic manufacturing, in particular to a ceramic shell, a preparation method of the ceramic shell and a shell of electronic equipment.

Background

The zirconia ceramic has the advantages of high strength, high gloss, high fracture toughness, excellent heat insulation performance, high temperature resistance and the like, is widely applied to the fields of rear covers, middle frames and the like as a mobile phone structural member material, and is popular with consumers.

Except that the biscuit of the zirconia ceramic product is generally a single color, such as black, white, red or blue, and the like, and is monotonous. Even if other colors can be applied by spraying or Physical Vapor Deposition (PVD), the surface wear resistance and hand feel are rather compromised.

Disclosure of Invention

An object of the embodiments of the present application is to provide a ceramic shell with high surface wear resistance, seamless connection and multiple colors, a method for manufacturing the ceramic shell, and a shell of an electronic device including the ceramic shell, such that different colorants are added into ceramic powder, and ceramic blanks with different colors are respectively formed and then shaped and sintered, so as to obtain an integrated ceramic shell with high wear resistance and multiple colors, thereby achieving a terrazzo-like appearance effect.

In a first aspect of an embodiment of the present application, a ceramic housing is presented.

According to an embodiment of the application, the ceramic shell comprises a first ceramic body and a plurality of second ceramic bodies, and the first ceramic body and the plurality of second ceramic bodies are integrally formed, and the first ceramic body has a first color, the second ceramic bodies has a second color, and the first color is different from the second color.

The ceramic housing of this application embodiment, whole ceramic housing is integrated into one piece's ceramic material to make ceramic housing's intensity higher and surperficial wearability better, and first ceramic housing can be monochromatic and the second ceramic housing can be colored, thereby realize that polychrome ceramic housing has the appearance effect as terrazzo, and, be seamless joint between first ceramic housing and the second ceramic housing, thereby make polychrome ceramic housing's surface smoothness better.

In a second aspect of the present application, a method of making a ceramic shell is presented.

According to an embodiment of the application, the method comprises: providing first ceramic powder and second ceramic powder, wherein the second ceramic powder comprises the first ceramic powder and a colorant; forming the first ceramic powder into a first ceramic green body; forming the second ceramic powder into a second ceramic green body; shaping the first ceramic green body and a plurality of second ceramic green bodies to obtain a green body to be sintered; and sintering the blank to obtain the ceramic shell.

By adopting the preparation method of the embodiment of the application, a plurality of colored second ceramic blanks are shaped on the monochromatic first ceramic blanks, so that the surface of the sintered monochromatic ceramic shell is embedded with multicolor ceramics, the terrazzo-like appearance effect of the ceramic shell is realized, and the prepared ceramic shell has higher mechanical property and bending deformation resistance.

In a third aspect of the present application, a housing for an electronic device is presented.

According to an embodiment of the present application, the housing includes a housing body, and the housing body is the ceramic housing described above.

The electronic equipment's of this application embodiment casing, its casing body select intensity height, surperficial wearability good and polychrome ceramic casing to have better anti performance of falling and wear-resisting feeling when making electronic equipment's casing have terrazzo like outward appearance effect. It will be appreciated by those skilled in the art that the features and advantages described above with respect to the ceramic housing are still applicable to the housing of the electronic device and will not be described in detail herein.

Additional aspects and advantages of the present application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the present application.

Drawings

The above and/or additional aspects and advantages of the present application will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:

FIG. 1 is a schematic cross-sectional view of a ceramic shell according to an embodiment of the present application;

FIG. 2 is a schematic top view of a ceramic shell according to an embodiment of the present application;

FIG. 3 is a schematic cross-sectional view of a ceramic shell according to another embodiment of the present application;

FIG. 4 is a schematic cross-sectional view of a ceramic shell according to another embodiment of the present application;

FIG. 5 is a schematic illustration of a patterned area and a non-patterned area on a ceramic housing according to one embodiment of the present application;

FIG. 6 is a schematic flow chart of a method of making a ceramic shell according to one embodiment of the present application;

FIG. 7 is a schematic view of a dry-pressing mold according to one embodiment of the present application forming holes in a first ceramic green body;

FIG. 8 is a schematic diagram of a process of shaping two ceramic green bodies into a green body to be sintered according to an embodiment of the present application;

fig. 9 is an external view of a housing of an electronic device according to an embodiment of the present application.

Reference numerals

100 ceramic shell

110 first ceramic shell

111 first ceramic green body

101 groove

102 through hole

103 hole

120 second ceramic shell

121 second ceramic Green body

131 green body to be sintered

200 dry pressing die

210 concave mould

220 male die

221 projection

10 casing body

1 housing of electronic device

Detailed Description

The following examples are presented in detail and are not to be construed as limiting the present application, as those skilled in the art will appreciate. Unless otherwise indicated, specific techniques or conditions are not explicitly described in the following examples, and those skilled in the art may follow techniques or conditions commonly employed in the art or in accordance with the product specifications.

In one aspect of an embodiment of the present application, a ceramic housing is presented.

According to an embodiment of the present application, referring to fig. 1, the ceramic case 100 includes a first ceramic body 110 and a plurality of second ceramic bodies 120, and the first ceramic body 110 and the plurality of second ceramic bodies 120 are integrally formed, and the first ceramic body 110 has a first color, the second ceramic body 120 has a second color, and the first color is different from the second color.

In some embodiments of the present application, the ceramic material forming the first ceramic body 110 and the ceramic material forming the second ceramic body 120 may be the same, i.e., the mechanical properties of the ceramic, such as the type, crystal structure, density, and strength of the ceramic, are similar, in particular, the ceramic raw materials forming the first ceramic body 110 and the second ceramic body 120 include zirconia, yttria, magnesia, a dispersant, and a binder, and the ceramic raw material of the second ceramic body 120 is more colorant than the first ceramic body 110. Thus, the ceramic case 100, which is composed of the first ceramic body 110 and the second ceramic body 120 having the same microscopic composition, seamlessly joins, has higher surface strength and better surface abrasion resistance.

In some embodiments of the present application, the first ceramic body 110 may be disposed around a plurality of second ceramic bodies 120. The resulting terrazzo appearance surface effect can be seen in fig. 2, where the continuous matrix is a white ceramic with a plurality of colored ceramics of various shapes dispersed throughout.

In some embodiments of the present application, referring to fig. 3, the first ceramic body 110 may have a plurality of grooves 101 on the same face, and each of the second ceramic bodies 120 may fill one groove 101, and the depth of the groove 101 may be 0.1 to 0.5 mm. Thus, in the process of preparing the multi-color ceramic shell, the green bodies of the first ceramic body 110 and the second ceramic body 120 are prepared respectively, then the green body of the second ceramic body 120 is shaped into the groove 101 of the green body of the first ceramic body 110, and finally the sintered ceramic shell has the appearance surface effect of the terrazzo.

In some embodiments of the present application, referring to fig. 4, the first ceramic body 110 may have a plurality of vias 102 on the same plane, and each of the second ceramic bodies 120 may fill one via 102, and the depth of the via 102 may be 0.1-1 mm. Thus, in the process of preparing the multi-color ceramic shell, the green bodies of the first ceramic body 110 and the second ceramic body 120 are prepared respectively, then the green body of the second ceramic body 120 is shaped into the through hole 102 of the green body of the first ceramic body 110, and finally the sintered ceramic shell has the appearance surface effect of terrazzo.

In some embodiments of the present application, referring to fig. 5, the ceramic case 100 may further have a pattern region (LOGO) and a non-pattern region (U) defined on the surface thereof, and the second ceramic bodies 120 are disposed in the pattern region while the first ceramic bodies 110 are disposed in both the pattern region and the non-pattern region, or the second ceramic bodies 120 are disposed in the non-pattern region while the first ceramic bodies 110 are disposed in both the pattern region and the non-pattern region. So, design into terrazzo effect and monochromatic ceramic effect respectively with pattern district and non-pattern district on ceramic casing 100 to the discernment degree that makes pattern district and non-pattern district is higher and the outward appearance effect is more fashionable.

In summary, according to the embodiments of the present application, a ceramic housing is provided, in which the entire ceramic housing is an integrally formed ceramic material, so that the ceramic housing has higher strength and better surface wear resistance, and the first ceramic housing may be a single color and the second ceramic housing may be a color, so as to achieve a terrazzo-like appearance of the multi-color ceramic housing, and the first ceramic housing and the second ceramic housing are seamlessly joined, so as to make the surface of the multi-color ceramic housing smoother.

In another aspect of an embodiment of the present application, a method of making a ceramic housing is presented. According to an embodiment of the present application, referring to fig. 6, the preparation method includes:

s100: first and second ceramic powders are provided.

In the step, a first ceramic powder and a second ceramic powder are provided, wherein the second ceramic powder comprises the first ceramic powder and a colorant.

According to an embodiment of the present application, the first ceramic powder and the second ceramic powder may both include white zirconia, a reinforcing agent (e.g., yttria), a toughening agent (e.g., magnesia), a dispersant, and a binder, and the second ceramic powder may further include a colorant therein. Wherein the dispersant is at least one of polyacrylic acid, polyethylene glycol and glycerol, and the binder is at least one of PVB (polyvinyl butyral), DOP (ibuprofen), DBP (dibutyl phthalate); the colorant is selected from erbium oxide, neodymium oxide, praseodymium oxide, cerium oxide, ferric oxide, chromium oxide, manganese oxide, zinc oxide, and at least one of magnesium oxide, silicon oxide, calcium oxide, cobalt oxide, nickel oxide, copper oxide, vanadium oxide, cadmium oxide, and tin oxide.

Specifically, the first ceramic powder may include a white zirconia ceramic material composition, a dispersant and a binder; wherein the white zirconia ceramic material composition comprises 0-3 wt% of alumina, 1-5 wt% of yttria, the balance of zirconia containing hafnium oxide and other trace impurities, and the D50 particle size of the white zirconia ceramic material composition powder is 0.1-20 microns; the binder is at least one of paraffin, polyethylene glycol, stearic acid, dioctyl phthalate, polyethylene, polypropylene, polymethyl methacrylate and polyformaldehyde; the mass ratio of the white ceramic material composition to the dispersant and the binder may be 50: 3: 1. in addition, the white zirconia ceramic material composition, a dispersing agent and a binder are uniformly mixed in a ball mill, so that first ceramic powder can be obtained, the ball milling temperature is below 30 ℃, and the grinding time is 45-58 hours.

Specifically, the second ceramic powder may include white zirconia, yttria, alumina, and a colorant, and the content of the white zirconia may be 90 to 99 wt%, the content of the yttria may be 1 to 5 wt%, the content of the alumina may be 0.1 to 3 wt%, and the content of the colorant may be 0.8 to 8 wt%. In addition, the white zirconia, the yttria, the alumina and the colorant are uniformly mixed in a ball mill to obtain second ceramic powder, wherein the ball milling temperature is below 30 ℃, and the grinding time is 45-58 hours.

S200: and forming the first ceramic powder into a first ceramic green body.

In this step, the first ceramic powder of step S100 is molded into a first ceramic green body. According to the embodiment of the present application, the first ceramic green body may be formed by injection molding, casting, or dry pressing.

In some embodiments of the present application, the first ceramic green body may be formed by dry pressing, and referring to fig. 7, a plurality of protrusions 221 may be disposed on the working surface of the male mold 220 on the dry pressing mold 200, and the plurality of protrusions 221 are used for forming the plurality of holes 103 on the first ceramic green body 111. Thus, the designed holes 103 can be formed on the first ceramic green sheet 111 by using a special dry pressing mold.

S300: and forming the second ceramic powder into a second ceramic green body.

In this step, the second ceramic powder of step S100 is also molded into a second ceramic green body. According to the embodiment of the present application, the second ceramic green body may be formed by injection molding, casting, or dry pressing. In some embodiments of the present disclosure, the second ceramic green body may be formed by dry pressing, so that various shapes of the second ceramic green body 121 may be manufactured.

S400: and shaping the first ceramic green body and the plurality of second ceramic green bodies to obtain a green body to be sintered.

In this step, referring to fig. 8, the first ceramic green body 111 formed in step S200 and the plurality of second ceramic green bodies 121 formed in step S300 are shaped to obtain a green body 131 to be sintered.

In some embodiments of the present disclosure, the step S400 may specifically include placing a plurality of second ceramic green bodies 121 into the corresponding holes 103, and performing dry pressing and cold isostatic pressing, wherein the pressure of the cold isostatic pressing may be 100 to 500 MPa.

In some specific examples, after step S400, a glue removing or degreasing treatment may be performed, and the glue removing or degreasing treatment is performed at a temperature of more than 400 ℃ for 0.5 to 4 hours, so that the sintered ceramic shell has no problems of distortion, cracking, discoloration and the like, and the yield of the preparation method is higher.

S500: and sintering the blank to obtain the ceramic shell.

In this step, the green body of step S400 is sintered to obtain a ceramic case. In some embodiments of the present application, the sintering temperature may be greater than 1200 degrees celsius and the sintering time may be 0.5 to 10 hours, so that the large-area continuous pure-color ceramic after sintering has higher strength and flatness, thereby achieving higher mechanical properties of the ceramic shell and avoiding the ceramic bending deformation capability. In addition, after sintering, the ceramic shell can be subjected to numerical control machining (CNC) and grinding and polishing, so that the shape precision and the surface smoothness of the ceramic shell are better.

In summary, according to the embodiments of the present application, a method for manufacturing a ceramic shell is provided, in which a plurality of colored second ceramic green bodies are molded onto a single-colored first ceramic green body, and thus, a surface of a sintered single-colored ceramic shell is embedded with multi-colored ceramic, thereby achieving a terrazzo-like appearance effect of the ceramic shell, and the manufactured ceramic shell has high mechanical properties and bending deformation resistance.

In another aspect of an embodiment of the present application, a housing of an electronic device is provided.

According to an embodiment of the present application, referring to fig. 9, the case 1 includes a case body 10, and the case body 10 may be the ceramic case described above. Thus, the ceramic shell with the terrazzo appearance effect is selected as the shell body, which not only can bring high strength to the shell of the electronic equipment,

According to the embodiment of the present application, the specific structure of the housing of the electronic device is not particularly limited, and besides, for example, the ceramic housing is used as the housing body, the housing may further include a functional structure such as a texture layer, an optical film layer, or an anti-fingerprint layer, which are stacked and arranged, and those skilled in the art may design the housing accordingly according to the appearance effect of the housing.

In summary, according to the embodiments of the present application, a housing of an electronic device is provided, in which a ceramic housing with high strength, good surface wear resistance and multiple colors is selected as a housing body, so that the housing of the electronic device has a terrazzo-like appearance effect and has better drop resistance and wear-resistant hand feeling. It will be appreciated by those skilled in the art that the features and advantages described above with respect to the ceramic housing are still applicable to the housing of the electronic device and will not be described in detail herein.

In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.

Although embodiments of the present application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present application, and that variations, modifications, substitutions and alterations may be made to the above embodiments by those of ordinary skill in the art within the scope of the present application.