阅读说明：本技术 具有减震功能的复合材料花岗岩板及其制备方法 (Composite material granite slab with damping function and preparation method thereof ) 是由 宋劲军 陈炳炎 姚迪 于 2021-09-13 设计创作，主要内容包括：本发明公开了一种具有减震功能的复合材料花岗岩板,包括从上往下依次设置的花岗岩层、减震层和水泥板,所述花岗岩层、减震层和水泥板通过粘胶进行粘接在一起,所述减震层由隔声减震材料制成,所述隔声减震材料包含以下重量份的原料；此外,还公开了一种具有减震功能的复合材料花岗岩板的制备方法,本发明可以提供一种具有减震功能的复合材料花岗岩板,包括花岗岩层、减震层和水泥板层,三层结构之间分别通过黏胶层固定连接,其中减震层材料采用结构可以具有减震的效果,三层结构通过一次压型工艺构成整体复合花岗岩板材,铺设于地面后具有减震效果,人类活动舒服度高,能够降低物品掉落后的损坏程度,减少人类摔倒后的损伤,安全系数高。(The invention discloses a composite material granite slab with a damping function, which comprises a granite layer, a damping layer and a cement slab which are sequentially arranged from top to bottom, wherein the granite layer, the damping layer and the cement slab are bonded together through viscose glue; in addition, the invention also discloses a preparation method of the composite granite slab with the damping function, and the composite granite slab with the damping function can be provided, which comprises a granite layer, a damping layer and a cement slab layer, wherein the three layers of structures are fixedly connected through adhesive layers respectively, the damping layer adopts a structure which can have a damping effect, the three layers of structures form an integral composite granite slab through a one-step compression process, the integral composite granite slab has the damping effect after being laid on the ground, the comfort degree of human movement is high, the damage degree of articles after falling can be reduced, the damage of human after falling is reduced, and the safety coefficient is high.)

1. The utility model provides a combined material granite slab with shock-absorbing function which characterized in that: comprises a granite layer, a damping layer and a cement board layer which are sequentially arranged from top to bottom, wherein the granite layer, the damping layer and the cement board layer are bonded together through viscose glue, the damping layer is made of sound insulation damping materials,

the sound insulation shock absorption material comprises the following raw materials in parts by weight:

90-100 parts of natural rubber; 8-10 parts of stearic acid, 1-3 parts of glycine, 1-3 parts of petroleum resin, 0.8-1.5 parts of accelerator, 0.6-1 part of anti-aging agent and 0.6-1 part of silane coupling agent.

2. The composite granite slab with shock absorption function as claimed in claim 1, wherein: the sound insulation shock absorption material also comprises the following raw materials in parts by weight:

a flame retardant body: the flame retardant is a composite of magnesium hydroxide and silicon dioxide, wherein the weight part of the magnesium hydroxide is 1-3 parts, and the weight part of the silicon dioxide is 0.8-2 parts.

3. The composite granite slab with shock absorption function as claimed in claim 2, wherein: 90 parts of natural rubber; 8 parts of stearic acid, 1 part of glycine, 1 part of petroleum resin, 0.8 part of accelerator, 0.6 part of anti-aging agent and 0.6 part of silane coupling agent, wherein the weight part of magnesium hydroxide is 1 part, and the weight part of silicon dioxide is 0.8 part.

4. The composite granite slab with shock absorption function as claimed in claim 2, wherein: 100 parts of natural rubber; 10 parts of stearic acid, 3 parts of glycine, 3 parts of petroleum resin, 1.5 parts of accelerator, 1 part of anti-aging agent and 1 part of silane coupling agent, wherein the weight parts of magnesium hydroxide and silicon dioxide are respectively 3 and 2.

5. A preparation method of a composite granite slab with a damping function is characterized by comprising the following steps: the method comprises the following steps:

1) drying natural rubber at the temperature of 60 +/-5 ℃ for 2-3 hours, plasticating for more than 5 times after drying, then mixing for 30-40 min, and sequentially adding 90-100 parts of natural rubber in the mixing process; 8-10 parts of stearic acid, 1-3 parts of glycine, 1-3 parts of petroleum resin, 0.8-1.5 parts of accelerator, 0.6-1 part of anti-aging agent and 0.6-1 part of silane coupling agent;

2) thinning in an open mill, uniformly mixing for the second time, then discharging sheets, cutting into sheets, standing and cooling;

3) placing the sheet obtained in the step 2) into a preheated mold, placing the preheated mold on a flat vulcanizing machine, foaming the sheet at the temperature of 165-185 ℃ and under the pressure of 12-18MPa, and then demolding;

4) cutting the vulcanized flat plate into a required shape, aging the cut flat plate at 100-110 ℃ for 40h, and standing the cut flat plate for 20h to obtain the damping material;

5) and bonding the granite layer, the shock absorption layer and the cement board together through the adhesive.

6. The method for preparing a composite granite slab with shock absorption function as claimed in claim 5, wherein: the mixing temperature in the step 1) and the second mixing temperature in the step 2) are 90-100 ℃; the foaming temperature in the step 3) is 170-180 ℃, and the pressure is 14-16 MPa.

7. The method for preparing a composite granite slab with shock absorption function as claimed in claim 6, wherein: in the mixing process of step 2), a filler needs to be added.

8. The method for preparing a composite granite slab with shock absorption function as claimed in claim 7, wherein: the filler is titanium dioxide, talcum powder or calcium carbonate.

9. The method for preparing a composite granite slab with shock absorption function as claimed in claim 5, wherein: and 5) coating glue on the lower end face of the granite layer, bonding the upper end face of the shock absorption layer on the lower end face of the granite layer, coating glue on the lower end face of the shock absorption layer, and bonding the upper end face of the cement plate on the lower end face of the shock absorption layer.

Technical Field

The invention belongs to the technical field of granite slabs, and particularly relates to a composite material granite slab with a shock absorption function, and a preparation method of the composite material granite slab with the shock absorption function.

Background

The traditional granite has high hardness, poor comfort during movement and high price; article drop easy broken damage when the ground of laying the granite, when moving about on traditional granite, if fall down, then receive injury such as pain that skin friction detained wound, fracture easily, consequently, traditional granite's factor of safety is low.

In the prior art, the granite is generally directly cut into different shapes by quarrying, the internal structure and the internal material of the granite are not processed, and of course, some artificial granite methods exist, but a granite plate with a damping function does not exist, so that the daily activities of people cannot be met.

Disclosure of Invention

In order to solve the problems in the prior art, the invention aims to provide a composite material granite slab with a shock absorption function, and in addition, the invention also provides a preparation method of the composite material granite slab with the shock absorption function.

According to one aspect of the invention, the composite granite slab with the damping function comprises a granite layer, a damping layer and a cement slab which are sequentially arranged from top to bottom, wherein the granite layer, the damping layer and the cement slab are bonded together through viscose glue, the damping layer is made of a sound-insulating damping material, and the sound-insulating damping material comprises the following raw materials in parts by weight:

90-100 parts of natural rubber; 8-10 parts of stearic acid, 1-3 parts of glycine, 1-3 parts of petroleum resin, 0.8-1.5 parts of accelerator, 0.6-1 part of anti-aging agent and 0.6-1 part of silane coupling agent.

In some embodiments, the sound-insulation shock-absorbing material further comprises the following raw materials in parts by weight:

a flame retardant body: the flame retardant is a composite of magnesium hydroxide and silicon dioxide, wherein the weight part of the magnesium hydroxide is 1-3 parts, and the weight part of the silicon dioxide is 0.8-2 parts.

In some embodiments, the natural rubber is 90 parts; 8 parts of stearic acid, 1 part of glycine, 1 part of petroleum resin, 0.8 part of accelerator, 0.6 part of anti-aging agent and 0.6 part of silane coupling agent, wherein the weight part of magnesium hydroxide is 1 part, and the weight part of silicon dioxide is 0.8 part.

In some embodiments, the natural rubber is 100 parts; 10 parts of stearic acid, 3 parts of glycine, 3 parts of petroleum resin, 1.5 parts of accelerator, 1 part of anti-aging agent and 1 part of silane coupling agent, wherein the weight parts of magnesium hydroxide and silicon dioxide are respectively 3 and 2.

According to another aspect of the present invention, there is provided a method for preparing a composite granite slab having a shock-absorbing function, comprising the steps of:

1) drying natural rubber at the temperature of 60 +/-5 ℃ for 2-3 hours, plasticating for more than 5 times after drying, mixing for 30-40 min, and sequentially adding 90-100 parts of natural rubber in the mixing process; 8-10 parts of stearic acid, 1-3 parts of glycine, 1-3 parts of petroleum resin, 0.8-1.5 parts of accelerator, 0.6-1 part of anti-aging agent and 0.6-1 part of silane coupling agent, and simultaneously, 1-3 parts of magnesium hydroxide and 0.8-2 parts of silicon dioxide are also required to be added;

2) thinning in an open mill, uniformly mixing for the second time, then discharging sheets, cutting into sheets, standing and cooling;

3) placing the sheet obtained in the step 2) into a preheated mold, placing the preheated mold on a flat vulcanizing machine, foaming the sheet at the temperature of 165-185 ℃ and under the pressure of 12-18MPa, and then demolding;

4) cutting the vulcanized flat plate into a required shape, aging the cut flat plate at 100-110 ℃ for 40h, and standing the cut flat plate for 20h to obtain the damping material;

5) and bonding the granite layer, the shock absorption layer and the cement board together through the adhesive.

In some embodiments, the temperature for mixing in step 1) and the temperature for mixing in step 2) is 90-100 ℃; the foaming temperature is 170-180 ℃, and the pressure is 14-16 MPa.

In some embodiments, during the mixing of step 2), it is desirable to add a filler.

In some embodiments, the filler is titanium dioxide, talc, or calcium carbonate.

In some embodiments, in the step 5), glue is coated on the lower end surface of the granite layer, the upper end surface of the shock-absorbing layer is bonded on the lower end surface of the granite layer, glue is coated on the lower end surface of the shock-absorbing layer, and the upper end surface of the cement board is bonded on the lower end surface of the shock-absorbing layer.

The invention has the beneficial effects that:

the invention can provide a composite granite slab with a damping function, which comprises granite stratums, damping layers and cement slab layers, wherein the three layers of structures are fixedly connected through adhesive layers respectively, the damping layers adopt the structure which can have a damping effect, the three layers of structures form an integral composite granite slab through a one-step compression process, the integral composite granite slab has the damping effect after being laid on the ground, the human body has high moving comfort, the damage degree of articles after falling can be reduced, the damage of the human body after falling is reduced, and the safety factor is high.

Drawings

Fig. 1 is a schematic structural view of a composite granite slab with a shock-absorbing function according to an embodiment of the present invention.

In the figure: 1-granite layer; 2-a shock-absorbing layer; 3-cement board.

Detailed Description

The invention is further explained below with reference to the drawings and the specific embodiments.

Example 1:

the utility model provides a combined material granite slab with shock-absorbing function, includes from last granite strata, buffer layer and the cement board that down sets gradually, granite strata, buffer layer and cement board bond together through the viscose, the buffer layer is made by sound insulation shock-absorbing material, sound insulation shock-absorbing material contains the raw materials of following parts by weight: 90 parts of natural rubber; 8 parts of stearic acid, 1 part of glycine, 1 part of petroleum resin, 0.8 part of accelerator, 0.6 part of anti-aging agent, 0.6 part of silane coupling agent, 1 part of magnesium hydroxide and 0.8 part of silicon dioxide.

Example two:

the utility model provides a combined material granite slab with shock-absorbing function, includes from last granite strata, buffer layer and the cement board that down sets gradually, granite strata, buffer layer and cement board bond together through the viscose, the buffer layer is made by sound insulation shock-absorbing material, sound insulation shock-absorbing material contains the raw materials of following parts by weight: 100 parts of natural rubber; 10 parts of stearic acid, 3 parts of glycine, 3 parts of petroleum resin, 1.5 parts of accelerator, 1 part of anti-aging agent, 1 part of silane coupling agent, 3 parts of magnesium hydroxide and 2 parts of silicon dioxide.

Example three:

the utility model provides a combined material granite slab with shock-absorbing function, includes from last granite strata, buffer layer and the cement board that down sets gradually, granite strata, buffer layer and cement board bond together through the viscose, the buffer layer is made by sound insulation shock-absorbing material, sound insulation shock-absorbing material contains the raw materials of following parts by weight: 95 parts of natural rubber; 9 parts of stearic acid, 3 parts of glycine, 3 parts of petroleum resin, 1.1 parts of accelerator, 0.8 part of anti-aging agent, 0.8 part of silane coupling agent, 2 parts of magnesium hydroxide and 1.5 parts of silicon dioxide.

The following is a detailed description of the preparation method of the composite material granite slab with the damping function:

example four:

a preparation method of a composite granite slab with a damping function comprises the following steps:

1) drying natural rubber at the temperature of 60 +/-5 ℃, wherein the drying time is 2 hours, plasticating for more than 5 times after drying, mixing for 30min, sequentially adding 90 parts of natural rubber, 8 parts of stearic acid, 1 part of glycine, 1 part of petroleum resin, 0.8 part of accelerator, 0.6 part of anti-aging agent and 0.6 part of silane coupling agent in the mixing process, and simultaneously, adding 1 part of magnesium hydroxide and 0.8 part of silicon dioxide;

2) thinning in an open mill, uniformly mixing for the second time, then discharging sheets, cutting into sheets, standing and cooling;

3) placing the sheet obtained in the step 2) into a preheated mold, placing the preheated mold on a flat vulcanizing machine, foaming the sheet under the conditions that the temperature is 165 ℃ and the pressure is 12MPa, and then demolding;

4) cutting the vulcanized flat plate into a required shape, aging the cut flat plate at 100 ℃ for 40h, and standing the cut flat plate for 20h to obtain the damping material;

5) and bonding the granite layer, the shock absorption layer and the cement board together through the adhesive.

In the embodiment, the temperature for mixing in the step 1) and the temperature for mixing in the step 2) for the second time are 90 ℃; the foaming temperature is 170 ℃, and the pressure is 14-16 MPa.

In this example, in the kneading in step 2), a filler is added.

In this embodiment, the filler is titanium dioxide, talc, or calcium carbonate.

In this embodiment, in the step 5), glue is coated on the lower end surface of the granite layer, the upper end surface of the damping layer is bonded to the lower end surface of the granite layer, glue is coated on the lower end surface of the damping layer, and the upper end surface of the cement board is bonded to the lower end surface of the damping layer.

Example five:

a preparation method of a composite granite slab with a damping function comprises the following steps:

1) drying natural rubber at the temperature of 60 +/-5 ℃, wherein the drying time is 3 hours, plasticating for more than 5 times after drying, mixing for 40min, and sequentially adding 100 parts of natural rubber, 10 parts of stearic acid, 3 parts of glycine, 3 parts of petroleum resin, 1.5 parts of accelerator, 1 part of anti-aging agent and 1 part of silane coupling agent in the mixing process, and simultaneously, also needing to add 3 parts of magnesium hydroxide and 2 parts of silicon dioxide;

2) thinning in an open mill, uniformly mixing for the second time, then discharging sheets, cutting into sheets, standing and cooling;

3) placing the sheet obtained in the step 2) into a preheated mold, placing the preheated mold on a flat vulcanizing machine, foaming the sheet at 185 ℃ and 18MPa, and then demolding;

4) cutting the vulcanized flat plate into a required shape, aging the cut flat plate at 110 ℃ for 40h, and standing the cut flat plate for 20h to obtain the damping material;

5) and bonding the granite layer, the shock absorption layer and the cement board together through the adhesive.

In the embodiment, the temperature for mixing in the step 1) and the temperature for mixing in the step 2) for the second time are 100 ℃; the foaming temperature is 180 ℃ and the pressure is 16 MPa.

In this example, in the kneading in step 2), a filler is added.

In this embodiment, the filler is titanium dioxide, talc, or calcium carbonate.

In this embodiment, in the step 5), glue is coated on the lower end surface of the granite layer, the upper end surface of the damping layer is bonded to the lower end surface of the granite layer, glue is coated on the lower end surface of the damping layer, and the upper end surface of the cement board is bonded to the lower end surface of the damping layer.

Example six:

a preparation method of a composite granite slab with a damping function comprises the following steps:

1) drying natural rubber at the temperature of 60 +/-5 ℃, wherein the drying time is 2.6 hours, plasticating for more than 5 times after drying, mixing for 35min, sequentially adding 95 parts of natural rubber, 9 parts of stearic acid, 2 parts of glycine, 2 parts of petroleum resin, 1.1 parts of accelerator, 0.8 part of anti-aging agent and 0.8 part of silane coupling agent in the mixing process, and simultaneously, adding 2 parts of magnesium hydroxide and 1.5 parts of silicon dioxide;

2) thinning in an open mill, uniformly mixing for the second time, then discharging sheets, cutting into sheets, standing and cooling;

3) placing the sheet obtained in the step 2) into a preheated mold, placing the preheated mold on a flat vulcanizing machine, foaming the sheet at the temperature of 165-185 ℃ and under the pressure of 12-18MPa, and then demolding;

4) cutting the vulcanized flat plate into a required shape, aging the cut flat plate at 105 ℃ for 40h, and standing the cut flat plate for 20h to obtain the damping material;

5) and bonding the granite layer, the shock absorption layer and the cement board together through the adhesive.

In the embodiment, the temperature for mixing in the step 1) and the temperature for mixing in the step 2) for the second time are 95 ℃; the foaming temperature is 175 ℃ and the pressure is 15 MPa.

In this example, in the kneading in step 2), a filler is added.

In this embodiment, the filler is titanium dioxide, talc, or calcium carbonate.

In this embodiment, in the step 5), glue is coated on the lower end surface of the granite layer, the upper end surface of the damping layer is bonded to the lower end surface of the granite layer, glue is coated on the lower end surface of the damping layer, and the upper end surface of the cement board is bonded to the lower end surface of the damping layer.

The damping effect of the composite material granite slab with the damping function is compared with that of the traditional granite slab as follows:

get each three of combined material granite slab and traditional granite slab that have shock-absorbing function, the area is 1m and multiplies 1m, drops hard thing on each panel to record hard thing result and hard thing drop and whether bounce, the comparison result is as follows:

through foretell experiment, we can obviously discover, and traditional granite slab does not have the elasticity function, and when hard thing dropped on traditional granite slab, directly broke, consequently, when the last activity of traditional granite slab, comparatively dangerous can't satisfy different demands. The composite granite slab with the damping function has a certain elastic function and high comfort in the process of human body movement.

The invention can provide a composite granite slab with a damping function, which comprises granite stratums, damping layers and cement slab layers, wherein the three layers of structures are fixedly connected through adhesive layers respectively, the damping layers adopt the structure which can have a damping effect, the three layers of structures form an integral composite granite slab through a one-step compression process, the integral composite granite slab has the damping effect after being laid on the ground, the human body has high moving comfort, the damage degree of articles after falling can be reduced, the damage of the human body after falling is reduced, and the safety factor is high.

The present invention is not limited to the above-described alternative embodiments, and various other forms of products can be obtained by anyone in light of the present invention. The above detailed description should not be taken as limiting the scope of the invention, which is defined in the claims, and which the description is intended to be interpreted accordingly.