阅读说明：本技术 一种轴辊齿轮安装设备及方法 (Shaft roller gear installation equipment and method ) 是由 彭雄富 于 2021-09-10 设计创作，主要内容包括：本发明公开了一种轴辊齿轮安装设备,包括轴辊上料工位、齿轮上料装置、角度调节装置、驱动装置和装配检测装置,轴辊上料工位用于固定轴辊；齿轮上料装置用于运输齿轮以使齿轮与轴辊上料工位上的轴辊同心并将齿轮套装在轴辊上；角度调节装置可活动的设置在轴辊上料工位上,驱动装置用于驱使角度调节装置移动至轴辊上的齿轮处与齿轮接触并驱动齿轮在轴辊上转动以能将齿轮和轴辊对准,装配检测装置用于检测角度调节装置的位置并控制驱动装置的动作。本发明还公开了一种轴辊齿轮安装方法。本发明有利于提高齿轮和轴辊装配的自动化程度,提高生产效率。(The invention discloses shaft roller gear mounting equipment which comprises a shaft roller feeding station, a gear feeding device, an angle adjusting device, a driving device and an assembly detection device, wherein the shaft roller feeding station is used for fixing a shaft roller; the gear feeding device is used for conveying the gears so that the gears are concentric with the shaft rollers on the shaft roller feeding station and the gears are sleeved on the shaft rollers; the angle adjusting device is movably arranged on the axle roll feeding station, the driving device is used for driving the angle adjusting device to move to a gear position on the axle roll to be in contact with the gear, the gear is driven to rotate on the axle roll so as to align the gear and the axle roll, and the assembly detection device is used for detecting the position of the angle adjusting device and controlling the action of the driving device. The invention also discloses a shaft roller gear mounting method. The invention is beneficial to improving the automation degree of assembling the gear and the shaft roller and improving the production efficiency.)

1. The utility model provides a shaft roller gear erection equipment which characterized in that includes:

a beam barrel feeding station for fixing a beam barrel (19);

the gear feeding device is used for transporting the gears (20) one by one and enabling the gears (20) to be concentric with the shaft roller (19) on the shaft roller feeding station so as to sleeve the gears (20) on the shaft roller (19);

angle adjusting device, drive arrangement (1) and assembly detection device (2), the mobilizable setting of angle adjusting device is on beam barrel material loading station, drive arrangement (1) are used for driving angle adjusting device and remove gear (20) department and gear (20) contact and drive gear (20) on beam barrel (19) and rotate in order to aim at gear (20) and beam barrel (19) on beam barrel (19), assembly detection device (2) are used for detecting angle adjusting device's position and control drive arrangement's (1) action.

2. The roller gear mounting apparatus as claimed in claim 1, wherein: the device is characterized by further comprising a shaft roller conveying device, wherein the shaft roller conveying device is arranged on a shaft roller feeding station and used for conveying a shaft roller (19) to the other side from one side of the angle adjusting device.

3. The roller gear mounting apparatus as claimed in claim 1, wherein: still include beam barrel jacking device and beam barrel detection device (14), beam barrel material loading station is located angle adjusting device's downside, beam barrel jacking device sets up on beam barrel material loading station, beam barrel jacking device be used for with beam barrel (19) on the beam barrel conveyor contact one by one and with beam barrel (19) jacking so that beam barrel (19) and angle adjusting device are concentric, beam barrel detection device (14) are used for detecting the position of beam barrel (19) and restrict the action of beam barrel jacking device.

4. The roller gear mounting apparatus as claimed in claim 3, wherein: the beam barrel jacking device comprises a jacking support (3) and a jacking mechanism, a limiting groove is formed in the jacking support (3), the limiting groove is used for accommodating a beam barrel (19), the jacking mechanism is used for driving the jacking support (3) to move upwards on a beam barrel feeding station to enable the beam barrel (19) to be concentric with the angle adjusting device, and the beam barrel detecting device (14) is used for enabling the jacking mechanism to control the up-and-down movement of the jacking support (3).

5. The roller gear mounting apparatus as claimed in claim 1, wherein: still include gear (20) material loading station and gear discharge device (4), gear (20) material loading station is used for placing gear (20), gear material loading device mobilizable setting is between gear (20) material loading station and beam barrel material loading station, gear discharge device (4) set up on gear (20) material loading station, gear discharge device (4) are used for gear (20) orderly arrangement so that gear (20) on gear material loading device (4) can be transported one by one.

6. The roller gear mounting apparatus as claimed in claim 1, wherein: still include fly leaf (5), fly leaf (5) mobilizable setting is on beam barrel material loading station, drive arrangement (1) is connected with angle adjusting device through fly leaf (5).

7. The roller gear mounting apparatus as claimed in claim 1, wherein: the angle adjusting device comprises an adjusting piece (6) and an angle adjusting mechanism (7), wherein a mounting groove (8) is formed in the adjusting piece (6), the adjusting piece (6) is sleeved on a gear (20) through the mounting groove (8), and the angle adjusting mechanism (7) is used for driving the adjusting piece (6) to rotate so that the gear (20) in the mounting groove (8) rotates together to align the gear (20) and a shaft roller (19).

8. The roller gear mounting apparatus as recited in claim 7, wherein: the adjusting piece (6) is provided with a ball (9), and the ball (9) can rotate on the adjusting piece (6) and can be in contact with a gear (20) in the mounting groove (8) to enable the gear (20) and the adjusting piece (6) to rotate together.

9. The roller gear mounting apparatus as claimed in claim 1, wherein: still including compressing tightly piece (10) and hold-down mechanism (11), compress tightly that a mobilizable setting of piece (10) is on beam barrel material loading station, hold-down mechanism (11) are used for driving to compress tightly piece (10) and move so that compress tightly piece (10) and beam barrel (19) contact and compress tightly the beam barrel (19) and fix on beam barrel material loading station toward the direction that is close to beam barrel material loading station.

10. A method of installing a shaft roller gear, comprising:

the axle roller (19) and the gear (20) are transported concentrically and oppositely, the gear (20) is sleeved on the axle roller (19), the gear (20) rotates axially in the transportation process, pre-tightening force exists between the transported axle roller (19) and the gear (20), when the gear (20) rotates to an angle aligned with the axle roller (19), the pre-tightening force enables the aligned gear (20) and the axle roller (19) to be automatically matched, the gear (20) stops rotating and transporting, and the axle roller (19) stops transporting.

Technical Field

The invention relates to a shaft roller gear mounting technology, in particular to a shaft roller gear mounting device and a shaft roller gear mounting method.

Background

The gear in the existing toner cartridge is sleeved on the shaft roller, and because pretightening force exists between the gear and the shaft roller, the gear and the shaft roller need to be aligned during installation, so that the aligned gear and the shaft roller are automatically matched to complete installation through the pretightening force, and the production efficiency is low generally through manual assembly.

Disclosure of Invention

In order to overcome the defects of the prior art, the invention aims to provide the shaft roller gear mounting equipment which is beneficial to improving the automation degree of assembling the gear and the shaft roller and improving the production efficiency.

The invention also aims to provide a shaft roller gear mounting method.

One of the purposes of the invention is realized by adopting the following technical scheme:

a shaft roller gear mounting apparatus comprising:

the shaft roller feeding station is used for fixing the shaft roller;

the gear feeding device is used for transporting the gears one by one and enabling the gears to be concentric with the shaft rollers on the shaft roller feeding station so as to sleeve the gears on the shaft rollers;

angle adjusting device, drive arrangement and assembly detection device, angle adjusting device mobilizable setting is on beam barrel material loading station, drive arrangement is used for ordering about angle adjusting device and removes gear department and gear contact and drive gear on the beam barrel and rotate in order to aim at gear and beam barrel on the beam barrel, assembly detection device is used for detecting angle adjusting device's position and control drive arrangement's action.

Further, still include beam barrel conveyor, beam barrel conveyor sets up on beam barrel material loading station, beam barrel conveyor is used for transporting the beam barrel to the opposite side from one side of angle adjusting device.

Further, still include beam barrel jacking device and beam barrel detection device, beam barrel material loading station is located angle adjusting device's downside, beam barrel jacking device sets up on beam barrel material loading station, beam barrel jacking device is used for contacting one by one with the beam barrel on the beam barrel conveyor and with the beam barrel jacking so that the beam barrel is concentric with angle adjusting device, beam barrel detection device is used for detecting the position of beam barrel and restricts the action of beam barrel jacking device.

Further, the beam barrel jacking device comprises a jacking support and a jacking mechanism, a limiting groove is formed in the jacking support and used for accommodating the beam barrel, the jacking mechanism is used for driving the jacking support to move upwards on a beam barrel feeding station to enable the beam barrel to be concentric with the angle adjusting device, and the beam barrel detecting device is used for enabling the jacking mechanism to control the jacking support to move up and down.

The gear feeding device is movably arranged between the gear feeding station and the shaft roller feeding station, the gear discharging device is arranged on the gear feeding station, and the gear discharging device is used for orderly arranging the gears so that the gears on the gear discharging device can be transported one by the gear feeding device.

Further, still include the fly leaf, the mobilizable setting of fly leaf is on beam barrel material loading station, drive arrangement passes through the fly leaf and is connected with angle adjusting device.

Further, angle adjusting device includes regulating part and angle adjustment mechanism, be provided with mounting groove on the regulating part, the regulating part passes through mounting groove suit on the gear, angle adjustment mechanism is used for driving the regulating part and rotates and make the gear in the mounting groove rotate together in order to aim at gear and beam barrel.

Furthermore, the adjusting piece is provided with a ball which can rotate on the adjusting piece and can be contacted with the gear in the mounting groove to enable the gear and the adjusting piece to rotate together.

Furthermore, the pressing mechanism is used for driving the pressing piece to move towards the direction close to the shaft roller feeding station so that the pressing piece is in contact with the shaft roller and the shaft roller is pressed and fixed on the shaft roller feeding station.

The second purpose of the invention is realized by adopting the following technical scheme:

a method of shaft roller gear installation comprising:

the method comprises the steps that the shaft roller and the gear are enabled to be concentrically and oppositely transported, the gear is sleeved on the shaft roller, the gear axially rotates in the transporting process, pre-tightening force exists between the transported shaft roller and the gear, when the gear rotates to the angle aligned with the shaft roller, the pre-tightening force enables the aligned gear to be automatically matched with the shaft roller, the gear stops rotating and transporting, and the shaft roller stops transporting.

Compared with the prior art, the invention has the beneficial effects that:

according to the shaft roller gear mounting equipment, the gears are transported one by one through the gear feeding device, one gear can be transported to a shaft roller on the shaft roller feeding station, the gear and the shaft roller are concentric, and the gear is sleeved on the shaft roller. Order about angle adjusting device through drive arrangement and remove to predetermineeing the position in order to with the epaxial gear contact of beam barrel, angle adjusting device orders about the suit and rotates at the epaxial gear of beam barrel, when assembly detection device detected angle adjusting device and removed to predetermineeing the position, gear and beam barrel this moment can aim at, pretightning force between gear and the beam barrel makes both automatic coordination realize effective installation. Therefore, the shaft roller gear mounting equipment is beneficial to improving the automation degree of assembling the gear and the shaft roller and improving the production efficiency.

Drawings

FIG. 1 is a schematic structural view of a shaft roller gear mounting apparatus according to an embodiment of the present invention;

FIG. 2 is a schematic view of the structure A in FIG. 1;

FIG. 3 is a schematic structural diagram of an angle adjusting device of the shaft roller gear mounting apparatus according to the embodiment of the present invention;

FIG. 4 is a schematic view of the completed installation of the rollers and gears in the embodiment of the present invention;

FIG. 5 is a schematic structural view of the embodiment of the invention before the installation of the rollers and gears.

In the figure: 1. a drive device; 2. assembling a detection device; 3. jacking a support; 4. a gear discharge device; 5. a movable plate; 6. an adjustment member; 7. an angle adjusting mechanism; 8. installing a groove; 9. a ball bearing; 10. a compression member; 11. a hold-down mechanism; 12. a conveyor belt; 13. a positioning groove; 14. a beam roll detection device; 15. a manipulator; 16. a slide rail; 17. a guide rail; 18. a pressing seat; 19. a beam barrel; 20. a gear.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that any combination of the embodiments or technical features described below can be used to form a new embodiment without conflict.

As shown in fig. 1 to 5, an embodiment of the present invention provides a shaft roller gear installation apparatus, which includes a shaft roller feeding station, a gear feeding device, an angle adjusting device, a driving device 1, and an assembly detection device 2, where the shaft roller feeding station is used to fix a shaft roller 19; the gear feeding device is used for transporting the gears 20 one by one and enabling the gears 20 to be concentric with the shaft roller 19 on the shaft roller feeding station so as to sleeve the gears 20 on the shaft roller 19; the angle adjusting device is movably arranged on the shaft roller feeding station, the driving device 1 is used for driving the angle adjusting device to move to a position of a gear 20 on the shaft roller 19 to be in contact with the gear 20 and driving the gear 20 to rotate on the shaft roller 19 so as to align the gear 20 with the shaft roller 19, and the assembly detection device 2 is used for detecting the position of the angle adjusting device and controlling the action of the driving device 1.

In the embodiment of the invention, the gears 20 are transported one by one through the gear feeding device, and the gear 20 can be transported to the shaft roller 19 on the shaft roller feeding station, so that the gear 20 is concentric with the shaft roller 19, and the gear 20 is sleeved on the shaft roller 19. The angle adjusting device is driven to move to a preset position through the driving device 1 to be in contact with the gear 20 on the shaft roller 19, the gear 20 sleeved on the shaft roller 19 is driven to rotate by the angle adjusting device, when the assembly detection device 2 detects that the angle adjusting device moves to the preset position, the gear 20 and the shaft roller 19 are aligned at the moment, and the gear 20 and the shaft roller 19 are automatically matched by pretightening force to realize effective installation. The shaft roller gear mounting equipment is beneficial to improving the automation degree of assembling the gear 20 and the shaft roller 19 and improving the production efficiency.

In the present embodiment, the fitting detection device 2 is a sensor, and effective detection of the angular adjustment device position information can be achieved.

In this embodiment, the driving device 1 is a cylinder, which is beneficial to simplifying the structure of the shaft roller gear installation equipment and reducing the cost.

In other embodiments, the driving device 1 may be a motor, a cylinder, or the like.

As a preferred embodiment in this embodiment, the roller gear mounting apparatus further includes a roller conveying device, which is disposed at the roller feeding station and is used for conveying the rollers 19 from one side of the angle adjusting device to the other side. Therefore, the automatic feeding degree of the shaft roller 19 can be improved, and the production efficiency can be improved.

In this embodiment, this beam barrel conveyor includes beam barrel conveyor motor, carry wheelset and conveyer belt 12, carries the wheelset to rotationally install on beam barrel material loading station, conveyer belt 12 is around establishing on carrying the wheelset, and beam barrel conveyor motor is used for driving about and carries the wheelset to rotate and make conveyer belt 12 rotate and realize the effective transportation of beam barrel 19 to beam barrel 19 transports to the opposite side and realizes gear 20's installation and unloading from one side of angle adjusting device through conveyer belt 12, improves beam barrel 19's conveying efficiency.

In specific implementation, the conveying belt 12 is provided with the positioning grooves 13, the positioning grooves 13 are used for limiting the rolling of the shaft rollers 19 in the transportation process, the shaft rollers 19 can be effectively transported to a position close to the angle adjusting device, so that the gear feeding device can conveniently sleeve the gear 20 on the shaft rollers 19 at the position, and the angle adjusting device moves to the position to drive the gear 20 to rotate so as to align the gear 20 with the shaft rollers 19.

In this embodiment, this beam barrel gear erection equipment still includes beam barrel jacking device and beam barrel detection device 14, and beam barrel material loading station is located angle adjusting device's downside, and beam barrel jacking device sets up on beam barrel material loading station, and beam barrel jacking device is used for contacting one by one with beam barrel 19 on the beam barrel conveyor and with the jacking of beam barrel 19 so that beam barrel 19 and angle adjusting device are concentric, and beam barrel detection device 14 is used for detecting the position of beam barrel 19 and restricts the action of beam barrel jacking device. Thus, when a mandrel 19 is transported to a position adjacent to the angle adjustment device, the mandrel detection device 14 detects the position of the mandrel 19 and activates the mandrel jacking device, which jacks the mandrel 19 to a position concentric with the angle adjustment device to facilitate the gear loading device to nest the gear 20 on the mandrel 19 at that position and the angle adjustment device moves to that position to drive the gear 20 to rotate to align the gear 20 with the mandrel 19.

As the preferred embodiment, the beam barrel jacking device comprises a jacking support 3 and a jacking mechanism, a limiting groove is arranged on the jacking support 3 and used for accommodating the beam barrel 19 to prevent the beam barrel 19 from falling off in the lifting process, the jacking mechanism is used for driving the jacking support 3 to move upwards on a beam barrel feeding station so that the beam barrel 19 is concentric with the angle adjusting device, and the beam barrel detecting device 14 is used for enabling the jacking mechanism to control the jacking support 3 to move upwards and downwards. Thus, when the arbor roller detecting device 14 detects the position of the arbor roller 19, the jacking mechanism is started, the jacking mechanism jacks the jacking support 3 so that the arbor roller 19 in the limiting groove is concentric with the angle adjusting device, so that the gear feeding device sleeves the gear 20 on the arbor roller 19 at the position and the angle adjusting device moves to the position to drive the gear 20 to rotate so as to align the gear 20 and the arbor roller 19.

In this embodiment, climbing mechanism is the cylinder, is favorable to simplifying structure, the reduce cost of this beam barrel gear erection equipment.

In other embodiments, the jacking mechanism may be a motor, a cylinder, or the like.

In this embodiment, be provided with the jacking passageway in the beam barrel conveyor, beam barrel jacking device sets up in the jacking passageway, is favorable to practicing thrift this beam barrel gear erection equipment's installation space.

In other embodiments, the mandrel jacking device is arranged outside the mandrel conveying device.

In this embodiment, the roll detecting device 14 is a sensor, and can effectively detect the position information of the roll 19.

In this embodiment, this beam barrel gear erection equipment still includes gear 20 material loading station and gear discharge device 4, gear 20 material loading station is used for placing gear 20, gear material loading device mobilizable setting is between gear 20 material loading station and beam barrel material loading station, gear discharge device 4 sets up on gear 20 material loading station, gear discharge device 4 is used for arranging gear 20 in order so that gear material loading device can transport gear 20 on the gear discharge device 4 one by one, and like this, gear material loading device can move to gear discharge device 4 and transport gear 20 to beam barrel material loading station department one by one and effectively suit gear 20 on beam barrel 19.

In this embodiment, the gear discharging device 4 is a vibration discharging device, and discharges the gears by vibration of a vibration plate and arranges and transports the gears so that the gears 20 are transported one by the gear feeding device to the shaft roller feeding station.

In this embodiment, the gear feeding device includes a mechanical arm 15 and a slide rail 16, the slide rail 16 is disposed between the gear 20 feeding station and the arbor roll feeding station, and the mechanical arm 15 can slide on the slide rail 16, so that the mechanical arm 15 can move to the gear discharging device 4 to clamp and transport the gears 20 one by one to the arbor roll feeding station, and the gears 20 are effectively sleeved on the arbor roll 19.

In this embodiment, this beam barrel gear erection equipment still includes fly leaf 5, and fly leaf 5 mobilizable setting is on beam barrel material loading station, and drive arrangement 1 is connected with angle adjusting device through fly leaf 5. In this way, the driving device 1 drives the movable plate 5 to move in the direction close to the roller feeding station, and the angle adjusting device is synchronously moved with the movable plate 5 to achieve effective contact with the gear 20 sleeved on the roller 19.

In specific implementation, the shaft roller gear mounting equipment further comprises a guide rail 17, the guide rail 17 is arranged on the shaft roller feeding station, and the angle adjusting device is connected with the guide rail 17 in a sliding mode through the movable plate 5, so that the angle adjusting device slides on the guide rail 17 through the movable plate 5, and a better guiding effect is exerted on the movement of the angle adjusting device.

In a preferred embodiment, the angle adjusting device comprises an adjusting member 6 and an angle adjusting mechanism 7, wherein the adjusting member 6 is provided with a mounting groove 8, the adjusting member 6 is sleeved on the gear 20 through the mounting groove 8, and the angle adjusting mechanism 7 is used for driving the adjusting member 6 to rotate so that the gear 20 in the mounting groove 8 rotates together to align the gear 20 with the shaft roller 19. In this way, the adjusting member 6 can drive the gear 20 to rotate effectively on the shaft roller 19, which is beneficial to adjusting the angle of the gear 20 to align the gear 20 and the shaft roller 19 effectively.

More preferably, the adjusting member 6 is provided with a ball 9, and the ball 9 can rotate on the adjusting member 6 and can contact with the gear 20 in the mounting groove 8 to enable the gear 20 to rotate together with the adjusting member 6. Thus, the adjusting piece 6 can be better contacted with the gear 20 through the ball 9, effective transmission is realized, and the transmission efficiency is high.

In this embodiment, the balls 9 are circumferentially arranged around the adjusting member 6, which is beneficial to further improving the contact effect between the balls 9 and the gear 20, and further improving the transmission efficiency.

In this embodiment, the angle adjusting mechanism 7 is a motor, which is beneficial to simplifying the structure of the shaft roller gear mounting equipment and reducing the cost.

In other embodiments, the angle adjustment mechanism 7 may be a cylinder, an oil cylinder, or the like.

In this embodiment, the arbor roller gear mounting device further comprises a pressing piece 10 and a pressing mechanism 11, wherein the pressing piece 10 is movably arranged on the arbor roller feeding station, and the pressing mechanism 11 is used for driving the pressing piece 10 to move towards the direction close to the arbor roller feeding station so that the pressing piece 10 contacts with the arbor roller 19 and the arbor roller 19 is pressed and fixed on the arbor roller feeding station. Therefore, the gear feeding device can conveniently sleeve the gear 20 on the shaft roller 19, and the angle adjusting device is favorable for driving the gear 20 to effectively rotate on the shaft roller 19, so that the gear 20 and the shaft roller 19 are quickly aligned, and the production efficiency is favorably improved.

As a preferred embodiment, the arbor roller gear mounting device further comprises a mounting plate and a pressing seat 18, the mounting plate is fixedly arranged on an arbor roller feeding station, specifically, the mounting plate is fixedly arranged above the arbor roller conveying device, the pressing seat 18 and the pressing mechanism 11 are fixedly arranged on the mounting plate, a pressing groove is arranged on the pressing seat 18, the pressing groove is arranged towards the arbor roller jacking device, namely towards a limiting groove, when the jacking support 3 jacks the arbor roller 19 in place, the limiting groove can be matched with the pressing groove to tightly buckle two ends of the arbor roller 19, and the pressing piece 10 presses down to fix the arbor roller 19 in the limiting groove and the pressing groove, so that the effective fixation of the arbor roller 19 is realized, and the rotation in the mounting process of the gear 20 is prevented.

In this embodiment, the pressing mechanism 11 is an air cylinder, which is beneficial to simplifying the structure of the shaft roller gear mounting device and reducing the cost.

In other embodiments, the pressing mechanism 11 may be a motor, an oil cylinder, or the like.

The method for installing the shaft roller gear in the embodiment of the invention comprises the following steps: the axle roller 19 and the gear 20 are enabled to be concentrically and oppositely transported, a central hole is formed in the gear 20, the gear 20 is sleeved on one end of the axle roller 19 through the central hole, the gear 20 axially rotates in the transportation process, pre-tightening force exists between the transported axle roller 19 and the gear 20, when the gear 20 rotates to the angle aligned with the axle roller 19, the pre-tightening force enables the aligned gear 20 and the axle roller 19 to be automatically matched, the gear 20 stops rotating and transporting, and the axle roller 19 stops transporting.

The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.