阅读说明：本技术 一种馅中馅夹心机 (Filling machine for filling ) 是由 冯文波 于 2021-09-30 设计创作，主要内容包括：本发明具体公开了一种馅中馅夹心机,包括机箱；所述机箱上安装有输送机构；所述机箱上沿着输送机构的进料端到出料端依次设有下层落料组件、至少两组夹心馅料送料装置、上层落料组件以及操作盒组件；所述输送机构对应于夹心馅料送料装置的位置处设有出料装置；所述出料装置与夹心馅料送料装置相通连接；所述机箱上设有压料组件；所述压料组件置于所述输送机构的出料端；所述机箱上还设有检测装置；所述检测装置置于所述下层落料组件与出料装置之间。本发明是集取料、送料、下料、压料等多功能为一体的设备,该设备能快速实现夹心饼干的制作,其自动化程度高,生产质量高,能在提高生产效率的同时降低人工劳动强度,降低制作成本。(The invention particularly discloses a stuffing-in-stuffing sandwich machine, which comprises a machine case; the case is provided with a conveying mechanism; a lower layer blanking assembly, at least two groups of sandwich stuffing feeding devices, an upper layer blanking assembly and an operation box assembly are sequentially arranged on the case from the feeding end to the discharging end of the conveying mechanism; a discharging device is arranged at the position of the conveying mechanism corresponding to the sandwich filling feeding device; the discharging device is communicated and connected with the sandwich filling feeding device; a material pressing component is arranged on the case; the material pressing assembly is arranged at the discharge end of the conveying mechanism; the case is also provided with a detection device; the detection device is arranged between the lower blanking assembly and the discharging device. The invention is the equipment integrating the functions of material taking, feeding, blanking, material pressing and the like, the equipment can quickly realize the production of sandwich biscuits, has high automation degree and high production quality, and can reduce the labor intensity and the production cost while improving the production efficiency.)

1. A filling machine in filling which characterized in that: comprises a chassis; the case is provided with a conveying mechanism; a lower layer blanking assembly, at least two groups of sandwich stuffing feeding devices, an upper layer blanking assembly and an operation box assembly are sequentially arranged on the case from the feeding end to the discharging end of the conveying mechanism; a discharging device is arranged at the position of the conveying mechanism corresponding to the sandwich filling feeding device; the discharging device is communicated and connected with the sandwich filling feeding device; a material pressing component is arranged on the case; the material pressing assembly is arranged at the discharge end of the conveying mechanism; the case is also provided with a detection device; the detection device is arranged between the lower blanking assembly and the discharging device.

2. The machine according to claim 1, wherein the conveying mechanism comprises a first driven gear and a first driving gear rotatably mounted at two ends of the machine case; a first motor is arranged in the case; the first motor is in transmission connection with the first driving gear through a transmission chain; a conveying chain is meshed and connected between the first driven gear and the first driving gear; the conveying chain is provided with material poking rods at intervals.

3. The machine according to claim 2, wherein platens are symmetrically mounted on said machine housing; a material poking rod moving station is formed between the symmetrical platens; the material shifting rod can be movably arranged in a material shifting rod moving station during feeding; and the symmetrical bedplate is provided with feeding guide rails.

4. A machine for filling with middle stuffing according to claim 3, wherein a first material supporting assembly is provided at the bottom of the lower blanking assembly; and a second material supporting component is arranged at the bottom of the upper layer blanking component.

5. The machine of claim 4, wherein each said group of filling feeders comprises a support table; a material placing conical barrel is arranged on the supporting platform; a stirring paddle is rotatably arranged on the supporting platform; the stirring paddle is arranged in the material placing conical barrel; and a second motor for driving the stirring paddle to rotate is arranged in the case.

6. The machine for filling stuffing in sandwich as claimed in claim 5, wherein a discharge port is provided at the bottom of said material placing cone; a feeding gear box group is arranged at the discharge port; the discharge end of the feeding gear box group is connected with a material guide pipe; the material guide pipe is communicated with the discharging device; a third motor is also arranged in the case; and the third motor is in driving connection with the feeding gear box group through a transmission belt.

7. The machine according to claim 6, wherein said discharge means comprises a transmission box mounted on the machine housing; a second driving gear and a second driven gear which are meshed and connected are arranged in the transmission case; a fourth motor is arranged on the back of the transmission case; the second driving gear is controlled by the fourth motor.

8. The machine according to claim 7, wherein said discharge means further comprises a discharge elbow; the discharge elbow is communicated with the material guide pipe; one end of the discharge elbow is coaxially connected with the second driven gear in a follow-up manner; the other end of the discharge elbow is provided with a discharge head; the discharge end of the discharge head is arranged in an arc shape; the outer side wall of the discharge bent pipe is provided with a forward and reverse rotating contact; and a positive and negative rotation detection sensor for detecting positive and negative rotation contact signals is arranged on the case.

9. The machine of claim 8, wherein the discharge device further comprises a rotating shaft rotatably mounted on a side wall of the machine housing; a cam is mounted on the rotating shaft in a follow-up manner; a sliding block is arranged above the rotating shaft; the bottom of the slide block is provided with a follow-up wheel; the follower wheel is attached to the circumferential wall of the cam.

10. A machine for filling a filling core according to claim 9, wherein said slide is provided with a support block; the supporting block is provided with a U-shaped bracket; a scraping line is arranged on the bracket; the scraping line is connected with the arc discharge end of the discharge head in an abutting mode.

Technical Field

The invention relates to the technical field of food processing, in particular to a stuffing-in-stuffing sandwich machine.

Background

The thickness of a sandwich layer between two sheets of a traditional thin pancake is about 2.5-3 mm, the coverage rate relative to the thin pancake is about 75%, most of sandwich layer coating is manual operation, the weight deviation of the sandwich is large, the feeling of hand coating needs to be adjusted at any time, the flatness after coating is poor, the defects of low processing efficiency and incapability of guaranteeing the quality exist in manual operation, and the defects caused by manual factors cannot be avoided. In addition, the forming effect of the sandwich layer of the automatic sandwich machine in the current market is greatly different from that of the traditional manual coating, the shape of the middle layer is a thick ring (the thickness is about 5-8 mm), the coverage rate does not exceed 40%, and sandwich biscuits produced by the automatic sandwich machine cannot ensure the quality and also cannot meet the requirements of people. Therefore, a stuffing-in-stuffing sandwich machine is provided for solving the technical problems.

Disclosure of Invention

Aiming at the defects of low processing efficiency and incapability of ensuring the quality, the invention provides a stuffing-in-stuffing sandwich machine for overcoming the defects.

A stuffing-in-stuffing sandwich machine comprises a machine case; the case is provided with a conveying mechanism; a lower layer blanking assembly, at least two groups of sandwich stuffing feeding devices, an upper layer blanking assembly and an operation box assembly are sequentially arranged on the case from the feeding end to the discharging end of the conveying mechanism; a discharging device is arranged at the position of the conveying mechanism corresponding to the sandwich filling feeding device; the discharging device is communicated and connected with the sandwich filling feeding device; a material pressing component is arranged on the case; the material pressing assembly is arranged at the discharge end of the conveying mechanism; the case is also provided with a detection device; the detection device is arranged between the lower blanking assembly and the discharging device.

Preferably, the conveying mechanism comprises a first driven gear and a first driving gear which are rotatably mounted at two ends of the chassis; a first motor is arranged in the case; the first motor is in transmission connection with the first driving gear through a transmission chain; a conveying chain is meshed and connected between the first driven gear and the first driving gear; the conveying chain is provided with material poking rods at intervals.

As a preferred scheme, the machine box is symmetrically provided with a bedplate; a material poking rod moving station is formed between the symmetrical platens; the material shifting rod can be movably arranged in a material shifting rod moving station during feeding; and the symmetrical bedplate is provided with feeding guide rails.

As a preferred scheme, a first material supporting assembly is arranged at the bottom of the lower blanking assembly; and a second material supporting component is arranged at the bottom of the upper layer blanking component.

Preferably, each group of the sandwich stuffing feeding devices comprises a supporting table; a material placing conical barrel is arranged on the supporting platform; a stirring paddle is rotatably arranged on the supporting platform; the stirring paddle is arranged in the material placing conical barrel; and a second motor for driving the stirring paddle to rotate is arranged in the case.

As a preferred scheme, a discharge hole is formed in the bottom of the material placing conical cylinder; a feeding gear box group is arranged at the discharge port; the discharge end of the feeding gear box group is connected with a material guide pipe; the material guide pipe is communicated with the discharging device; a third motor is also arranged in the case; and the third motor is in driving connection with the feeding gear box group through a transmission belt.

Preferably, the discharging device comprises a transmission case arranged on the case; a second driving gear and a second driven gear which are meshed and connected are arranged in the transmission case; a fourth motor is arranged on the back of the transmission case; the second driving gear is controlled by the fourth motor.

As a preferred scheme, the discharging device further comprises a discharging elbow; the discharge elbow is communicated with the material guide pipe; one end of the discharge elbow is coaxially connected with the second driven gear in a follow-up manner; the other end of the discharge elbow is provided with a discharge head; the discharge end of the discharge head is arranged in an arc shape; the outer side wall of the discharge bent pipe is provided with a forward and reverse rotating contact; and a positive and negative rotation detection sensor for detecting positive and negative rotation contact signals is arranged on the case.

Preferably, the discharging device further comprises a rotating shaft rotatably mounted on the side wall of the case; a cam is mounted on the rotating shaft in a follow-up manner; a sliding block is arranged above the rotating shaft; the bottom of the slide block is provided with a follow-up wheel; the follower wheel is attached to the circumferential wall of the cam.

As a preferred scheme, a supporting block is arranged on the sliding block; the supporting block is provided with a U-shaped bracket; a scraping line is arranged on the bracket; the scraping line is connected with the arc discharge end of the discharge head in an abutting mode.

Has the advantages that: the invention comprises a case, a conveying mechanism, a lower layer blanking assembly, at least two groups of sandwich filling feeding devices, an upper layer blanking assembly, an operation box assembly, a discharging device, a material pressing assembly and a detection device, wherein after the operation box assembly starts the equipment, the conveying mechanism takes a biscuit as a lower layer biscuit from the lower layer blanking assembly, after the lower layer biscuit passes through the detection device and comes to the sandwich filling feeding device, the sandwich filling feeding device works to extrude sandwich materials to the upper surface of the lower layer biscuit, after the sandwich filling feeding device finishes, the lower layer biscuit is conveyed to the upper layer blanking assembly through the conveying mechanism, a second biscuit is taken as an upper layer biscuit to be superposed on the lower layer biscuit, and then the biscuit is compacted through the material pressing assembly and discharged, thus the processing steps of the sandwich biscuits can be completed. The production quality is high, the automation degree is high, the production efficiency is improved, the labor intensity is reduced, and the manufacturing cost is reduced.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a partial structural view of the present invention.

Fig. 3 is a partially enlarged view of fig. 2 according to the present invention.

FIG. 4 is a schematic view of the installation of the first and second carrier assemblies of the present invention.

Fig. 5 is an internal schematic view of the enclosure of the present invention.

FIGS. 6, 8, 9 and 10 are schematic views of the assembly of the feeding device and the discharging device for filling with fillings of the present invention.

FIG. 7 is an enlarged view of a portion of the discharge apparatus of the present invention.

In the figure: 1-a chassis; 2-a conveying mechanism; 3-a lower layer blanking assembly; 4-upper layer blanking assembly; 5-an operation box assembly; 6-a sandwich filling feeding device; 7-a discharging device; 8-a material pressing component; 9-a detection device; 201-a first driven gear; 202-a first drive gear; 203-a first motor; 204-conveying chain; 205-a platen; 206-a material-shifting rod moving station; 207-kick-off lever; 208-a feed rail; 301-a first holding assembly; 401-a second holding assembly; 601-material placing conical cylinder; 602-a second electric machine; 603-a support table; 604-paddle; 605-a third motor; 606-a group of feeding gearboxes; 607-a material guide pipe; 608-a belt; 701-a transmission case; 702-a discharge elbow; 703-a fourth motor; 704-a second drive gear; 705-a second driven gear; 706-positive and negative rotation contacts; 707-positive and negative rotation detection sensor; 708-discharging head; 709-a rotating shaft; 710-a cam; 711-a slider; 712-a support block; 713-follower wheel; 714-a bracket; 715-scrape line.

Detailed Description

The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.

In the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "near", "far", "between", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and operate, and thus, should not be construed as limiting the present invention; the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-10, the invention provides a stuffing-in-stuffing sandwich machine, comprising a machine case 1; the case 1 is provided with a conveying mechanism 2; a lower layer blanking assembly 3, at least two groups of sandwich stuffing feeding devices 6, an upper layer blanking assembly 4 and an operation box assembly 5 are sequentially arranged on the case 1 from the feeding end to the discharging end of the conveying mechanism 2; a discharging device 7 is arranged at the position of the conveying mechanism 2 corresponding to the sandwich stuffing feeding device 6; the discharging device 7 is communicated and connected with the sandwich filling feeding device 6; a material pressing component 8 is arranged on the case 1; the material pressing component 8 is arranged at the discharge end of the conveying mechanism 2; the case 1 is also provided with a detection device 9; the detection device 9 is arranged between the lower blanking assembly 3 and the discharging device 7; after the device is started by the operation box assembly 5, one biscuit is taken from the lower layer blanking assembly 3 by the conveying mechanism 2 through the first material supporting assembly 301 to serve as a lower layer biscuit, after the lower layer biscuit comes from the sandwich filling material feeding device 6 through the detection device 9, the sandwich filling material feeding device 6 works to extrude sandwich materials to the upper surface of the lower layer biscuit, after the sandwich biscuit is finished, the lower layer biscuit is conveyed to the upper layer blanking assembly 4 through the conveying mechanism 2, a second biscuit is taken as an upper layer biscuit to be superposed on the lower layer biscuit, and the sandwich biscuit is compacted by the material pressing assembly 8 and then discharged, so that the processing steps of the sandwich biscuit can be completed.

In some examples of the present invention, the conveying mechanism 2 includes a first driven gear 201 and a first driving gear 202 rotatably mounted at both ends of the cabinet 1; a first motor 203 is arranged inside the case 1; the first motor 203 is in transmission connection with the first driving gear 202 through a transmission chain; a conveying chain 204 is meshed and connected between the first driven gear 201 and the first driving gear 202; the conveying chain 204 is provided with material poking rods 207 at intervals; a bedplate 205 is symmetrically arranged on the case 1; a material poking rod moving station 206 is formed between the symmetrical platens 205; the material stirring rod 207 can be movably arranged in the material stirring rod moving station 206 during feeding; the symmetrical bedplate 205 is provided with a feeding guide rail 208; the bottom of the lower blanking component 3 is provided with a first material supporting component 301; a second material supporting assembly 401 is arranged at the bottom of the upper layer blanking assembly 4; respectively placing biscuits on the lower layer blanking assembly 3 and the upper layer blanking assembly 4, and respectively supporting the biscuits by the first material supporting assembly 301 and the second material supporting assembly 401; when the material pushing device works, the first motor 203 works and drives the first driving gear 202 to rotate through the transmission chain, then the transmission chain 204 is driven to drive the material pushing rod 207 to move, after the material pushing rod 207 passes through the first material supporting assembly 301, one biscuit is taken out from the lower layer blanking component 3 as a lower layer biscuit, the lower layer biscuit moves along the feeding guide rail 208 under the pushing of the material poking rod 207, when the lower layer of biscuits comes to the filling feeding device 6 through the detection device 9, the filling feeding device 6 works to extrude the filling to the upper surface of the lower layer of biscuits, after the filling is finished, the lower layer of biscuits continuously move to the second material supporting component 401 along the feeding guide rail 208, taking a second biscuit from the upper layer blanking component 4 as an upper layer biscuit to be superposed on a lower layer biscuit, compacting by a material pressing component 8 and then discharging, can accomplish sandwich biscuit's processing step, adopt this conveying mechanism 2, guarantee the stability that the material was carried when can improve the material of getting.

In some examples of the invention, each set of said filling feeders 6 comprises a support table 603; a material placing conical cylinder 601 is arranged on the support platform 603; a stirring paddle 604 is rotatably arranged on the supporting platform 603; the stirring paddle 604 is arranged in the material placing conical cylinder 601; a second motor 602 for driving the stirring paddle 604 to rotate is arranged inside the case 1; a discharge hole is formed in the bottom of the material placing conical cylinder 601; a feeding gear box group 606 is arranged at the discharge port; the discharge end of the feeding gear box group 606 is connected with a material guide pipe 607; the material guide pipe 607 is communicated with the discharging device 7; a third motor 605 is also arranged in the case 1; the third motor 605 is a servo motor; the third motor 605 is in driving connection with the feeding gear box group 606 through a transmission belt 608; before the pay-off, second motor 602 drive stirring rake 604 stirs the sandwich material in the material awl section of thick bamboo 601, during the pay-off, third motor 605 passes through drive belt 608 drive pay-off gear box group 606, at this moment, put the sandwich material in the material awl section of thick bamboo 601 and get into in the passage guide 607 through the discharge gate, the sandwich material is carried through passage guide 607 and is carried to discharging device 7 and carry out the ejection of compact, adopt this scheme, it is more even to enable the stirring of sandwich material, guarantee smoothness nature and the homogeneity of unloading, the production quality is improved, it is more accurate to guarantee the pay-off through the servo motor pay-off.

In some examples of the invention, the outfeed device 7 comprises a transmission case 701 mounted on the chassis 1; a second driving gear 704 and a second driven gear 705 which are meshed and connected are arranged in the transmission case 701; a fourth motor 703 is arranged on the back of the transmission case 701; the second driving gear 704 is controlled by the fourth motor 703; the discharging device 7 further comprises a discharging elbow 702; the discharge elbow 702 is communicated with a material guide pipe 607; one end of the discharge elbow 702 is coaxially connected with a second driven gear 705 in a follow-up manner; the other end of the discharge elbow 702 is provided with a discharge head 708; the discharge end of the discharge head 708 is arc-shaped; the outer side wall of the discharge elbow 702 is provided with a forward and reverse rotating contact 706; a positive and negative rotation detection sensor 707 for detecting signals of the positive and negative rotation contact 706 is arranged on the case 1; during discharging, the sandwich material is conveyed into the discharging elbow 702 through the material guiding pipe 607, at this time, the fourth motor 703 drives the second driving gear 704 to rotate, since the second driving gear 704 is engaged with the second driven gear 705, when the second driving gear 704 rotates, the second driven gear 705 is driven to rotate, and since one end of the discharging elbow 702 is coaxially connected with the second driven gear 705 in a following manner, the discharging elbow 702 is driven to rotate, in the moving process of the lower biscuit, in order to ensure uniform discharging, the discharging end of the discharging head 708 is arranged in an arc shape, when the discharging elbow 702 drives the discharging head 708 to swing, the operation of extruding the sandwich material to the upper surface of the lower biscuit is completed, in the rotating process of the discharging elbow 702, when the forward and reverse rotation detecting sensor 707 detects the forward and reverse rotation contact 706, the fourth motor 703 is driven to reverse to drive the discharging head 708 to reset, and waits for the next lower biscuit to be in place, adopt this structure can guarantee the automatic ejection of compact of this equipment, improve machining efficiency.

In some examples of the present invention, the discharging device 7 further includes a rotating shaft 709 rotatably mounted on a side wall of the cabinet 1; a cam 710 is mounted on the rotating shaft 709 in a follow-up manner; a sliding block 711 is arranged above the rotating shaft 709; the bottom of the sliding block 711 is provided with a follow-up wheel 713; the follower wheel 713 is attached to the circumferential wall of the cam 710; a supporting block 712 is arranged on the sliding block 711; a U-shaped bracket 714 is arranged on the supporting block 712; the bracket 714 is provided with a scraping line 715; the scraping line 715 is in abutting connection with the arc-shaped discharging end of the discharging head 708; adopt this structure, drive follower 713 through cam 710 and reciprocate, and then drive support 714 and reciprocate, adopt this structure can guarantee to scrape material line 715 and contact with the cambered surface of ejection of compact head 708 all the time, after ejection of compact head 708 accomplishes the operation of extrudeing the sandwich material to the upper surface of lower floor's biscuit, scrape material line 715 and can in time scrape the sandwich material absolutely to guarantee the degree of consistency of sandwich material, and then improve production quality.

In the description herein, references to the description of the terms "one embodiment," "certain embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.