阅读说明：本技术 基于伸缩皮带机的成品件烟出库系统 (Finished cigarette delivery system based on telescopic belt conveyor ) 是由 张银 于 2021-09-27 设计创作，主要内容包括：本发明公开了基于伸缩皮带机的成品件烟出库系统,包括一结构主体,所述结构主体包括滚轮输送链,所述滚轮输送链末端设有与之连接的伸缩皮带机,所述伸缩皮带机上设有定位识别载架,所述伸缩皮带机末端设有与之固定连接的升降立柱,所述升降立柱一侧设有与之连接的双平台剪刀升降机,所述双平台剪刀升降机上设有与之固定安装连接的升降码垛机构；基于伸缩皮带机的成品件烟出库系统可实现成品件烟自动定位识别、自动码垛等功能,每个出库工位可以节省四个人力,有效降低企业人工成本,可消除人工操作带来的健康安全隐患,降低企业经营风险。(The invention discloses a finished cigarette ex-warehouse system based on a telescopic belt conveyor, which comprises a structural main body, wherein the structural main body comprises a roller conveying chain, the tail end of the roller conveying chain is provided with the telescopic belt conveyor connected with the roller conveying chain, the telescopic belt conveyor is provided with a positioning identification carrier, the tail end of the telescopic belt conveyor is provided with a lifting upright post fixedly connected with the telescopic belt conveyor, one side of the lifting upright post is provided with a double-platform scissors lifter connected with the lifting upright post, and the double-platform scissors lifter is provided with a lifting stacking mechanism fixedly installed and connected with the double-platform scissors lifter; finished product cigarette ex-warehouse system based on flexible belt feeder can realize functions such as automatic positioning discernment of finished product cigarette, automatic pile up neatly, and four manpowers can be saved to every station of leaving warehouse, effectively reduces the cost of labor of enterprise, can eliminate the healthy potential safety hazard that manual operation brought, reduces enterprise's operation risk.)

1. Finished cigarette ex-warehouse system based on telescopic belt conveyor, which is characterized by comprising a structural main body, wherein the structural main body comprises a roller conveying chain (1), the tail end of the roller conveying chain (1) is provided with a telescopic belt conveyor (2) connected with the roller conveying chain, the telescopic belt conveyor (2) is provided with a positioning identification carrier frame (3), the tail end of the telescopic belt conveyor (2) is provided with a lifting upright post (4) fixedly connected with the telescopic belt conveyor, one side of the lifting upright post (4) is provided with a double-platform scissors lifter (6) connected with the lifting upright post, and the double-platform scissors lifter (6) is provided with a lifting and stacking mechanism (8) fixedly installed and connected with the double-platform scissors lifter;

the positioning and identifying carrier frame (3) comprises two groups of mounting plates (9), one ends of the two groups of mounting plates (9) are provided with connecting plates (14) vertically connected with the mounting plates in a longitudinal direction, the top ends of the two groups of connecting plates (14) are provided with cross beams (15), the cross beams (16) are provided with camera connecting pieces (16), the camera connecting pieces (16) are provided with vision cameras (17), the other ends of the two groups of mounting plates (9) are provided with supporting plates (11) transversely perpendicular to the mounting plates, two ends of each supporting plate (11) are respectively provided with a laser displacement sensor (12), the centers of the laser displacement sensors (12) are provided with proximity switches (13), and the middles of the two groups of mounting plates (9) are provided with centering cylinders (10);

the double-platform scissor lift (6) comprises a bottom frame (18), two sets of lifting frames are arranged on the bottom frame (18), the top ends of the lifting frames are respectively provided with a platform plate (27), the lifting frames are composed of two sets of first lifting support pieces (20) in staggered connection and second lifting support pieces (21), the joints of the first lifting support pieces (20) and the second lifting support pieces (21) are provided with connecting shafts (24), the bottom ends of the first lifting support pieces (20) are rotatably connected with the bottom frame (18), the top ends of the first lifting support pieces (20) are rotatably connected with the platform plate (27), the bottom ends of the second lifting support pieces (21) are slidably connected with the bottom frame (18), the top ends of the second lifting support pieces (21) are slidably connected with the platform plate (27), and reinforcing ribs (22) are arranged on the second lifting support pieces (21), an electric rod (26) is arranged on the reinforcing rib (22), and the power output end of the electric rod (26) is connected with the connecting shaft (24);

the lifting stacking mechanism (8) comprises an L-shaped plate (28) and a pedal (29), a linear guide rail (31) is arranged between the L-shaped plate (28) and the pedal (29), a ball screw mechanism (32) in sliding connection with the linear guide rail (31) is arranged on the linear guide rail (31), a connecting section bar (33) is arranged on the ball screw mechanism (32), a rotary cylinder (34) is arranged at one end of the connecting section bar (33), a cylinder connecting piece (35) is arranged on the rotary cylinder (34), supporting upright columns (36) which are vertically distributed with the connecting section bar (33) are arranged on the cylinder connecting piece (35), a three-dimensional module (37) is arranged at the top ends of the supporting upright columns (36), and a three-dimensional module clamp (38) is arranged on the three-dimensional module (37);

the ball screw mechanism (32) comprises a screw rod (39) and a driving motor (43) in driving connection with the screw rod (39), a coupler (42) is arranged at one end, connected with the driving motor (43), of the screw rod (39), and a screw rod bearing (41) in sliding connection with the screw rod (39) is sleeved on the screw rod (39);

the three-dimensional module (37) is fixedly connected with the connecting section bar (33), a drag chain (45) is arranged at the top of the three-dimensional module (37), a sliding block in sliding connection with the three-dimensional module (37) is arranged on one side of the three-dimensional module (37), and a clamp mounting plate (46) fixedly connected with the sliding block is arranged on the sliding block;

be equipped with mounting panel connecting piece (47) on three-dimensional module anchor clamps (38), be equipped with fixed connection's sucking disc mounting panel (48) with it on mounting panel connecting piece (47), be equipped with sucking disc (49) that the multiunit is used for absorbing product piece cigarette on sucking disc mounting panel (48).

2. The finished cigarette ex-warehouse system based on the telescopic belt conveyor as claimed in claim 1, wherein: the positioning identification carrier (3) is fixedly arranged at the tail end of the telescopic belt conveyor (2).

3. The finished cigarette ex-warehouse system based on the telescopic belt conveyor as claimed in claim 1, wherein: the lifting upright post (4) is provided with a connecting piece (5) used for connecting the double-platform scissor lifter (6), and the connecting piece (5) is vertically connected with the lifting upright post (4).

4. The finished cigarette ex-warehouse system based on the telescopic belt conveyor as claimed in claim 1, wherein: the bottom of the double-platform scissor lifter (6) is provided with a plurality of groups of sliding wheels (7).

5. The finished cigarette ex-warehouse system based on the telescopic belt conveyor as claimed in claim 1, wherein: the chassis (18) is formed by welding angle steel, and the first lug seats (19) are connected with the chassis (18) in a welding mode.

6. The finished cigarette ex-warehouse system based on the telescopic belt conveyor as claimed in claim 1, wherein: be equipped with the first ear seat of multiunit (19) on chassis (18), first lift support piece (20) bottom with first ear seat (19) rotate to be connected, be equipped with second ear seat (23) on strengthening rib (22), electronic pole (26) with second ear seat (23) fixed connection, first lift support piece (20) are equipped with power ear seat (25) with second lift support piece (21) junction inboard, connecting axle (24) both ends pierce through respectively power ear seat (25) with first lift support piece (20) and second lift support piece (21) are connected.

7. The finished cigarette ex-warehouse system based on the telescopic belt conveyor as claimed in claim 1, wherein: and a supporting section bar (30) for realizing the supporting function is arranged between the bottom plate (28) and the pedal (29).

8. The finished cigarette ex-warehouse system based on the telescopic belt conveyor as claimed in claim 1, wherein: one side of the driving motor (43) connected with the coupler (42) is provided with a connecting plate (50), and two ends of the screw rod bearing (41) are respectively provided with a bearing seat (40) for realizing fixed installation.

Technical Field

The invention relates to the technical field of cigarette cartons, in particular to a finished cigarette carton delivery system based on a telescopic belt conveyor.

Background

Finished cigarette ex-warehouse stacking of cigarette manufacturing enterprises is finished by manual stacking through conveying of a telescopic belt conveyor: conveying finished cigarettes filled with the cigarettes to a van body by using a telescopic belt conveyor, manually placing the finished cigarettes in the van body layer by layer one by one, and conveying the finished cigarettes out of a factory by a van; the whole finished cigarette ex-warehouse process needs a large amount of manual work to pile up neatly to need the manual work to climb the operation when carrying out high-rise pile up neatly, have certain potential safety hazard. In order to improve the overall automation degree and realize the reduction of personnel and the improvement of efficiency, on the premise of meeting the requirements of the production process, finished cigarette pieces are stacked by using a finished cigarette ex-warehouse system based on a telescopic belt conveyor

Finished cigarette loading and stacking are important links in logistics activities of cigarette manufacturing enterprises. At present, finished cigarette loading and stacking of domestic cigarette factories are realized by conveying finished cigarettes to a pallet body through a manually operated telescopic belt conveyor and then manually completing carrying and stacking work.

Disclosure of Invention

In order to overcome the defects of the prior art, the invention provides a finished cigarette ex-warehouse system based on a telescopic belt conveyor, which can effectively solve the problems in the background art.

The technical scheme adopted by the invention for solving the technical problems is as follows:

the finished cigarette delivery system based on the telescopic belt conveyor comprises a structure body, wherein the structure body comprises a roller conveying chain, the tail end of the roller conveying chain is provided with the telescopic belt conveyor connected with the roller conveying chain, the telescopic belt conveyor is provided with a positioning and identifying carrier, the tail end of the telescopic belt conveyor is provided with a lifting upright post fixedly connected with the telescopic belt conveyor, one side of the lifting upright post is provided with a double-platform scissor lifter connected with the lifting upright post, and the double-platform scissor lifter is provided with a lifting stacking mechanism fixedly installed and connected with the double-platform scissor lifter;

the positioning and identifying carrier comprises two groups of mounting plates, one end of each of the two groups of mounting plates is provided with a connecting plate vertically connected with the mounting plate in a longitudinal direction, the top ends of the two groups of connecting plates are provided with a cross beam, the cross beam is provided with a camera connecting piece, the camera connecting piece is provided with a vision camera, the other end of each of the two groups of mounting plates is provided with a supporting plate transversely perpendicular to the mounting plate, two ends of each supporting plate are respectively provided with a laser displacement sensor, the center of each laser displacement sensor is provided with a proximity switch, and a centering cylinder is arranged between the two groups of mounting plates;

the double-platform scissor lift comprises an underframe, two groups of lifting frames are arranged on the underframe, platform plates are respectively arranged at the top ends of the two groups of lifting frames, each lifting frame consists of two groups of first lifting supporting pieces and second lifting supporting pieces which are connected in a staggered mode, a connecting shaft is arranged at the joint of each first lifting supporting piece and each second lifting supporting piece, the bottom end of each first lifting supporting piece is rotatably connected with the underframe, the top end of each first lifting supporting piece is rotatably connected with the platform plate, the bottom end of each second lifting supporting piece is slidably connected with the underframe, the top end of each second lifting supporting piece is slidably connected with the platform plates, reinforcing ribs are arranged on the two groups of second lifting supporting pieces, electric rods are arranged on the reinforcing ribs, and the power output ends of the electric rods are connected with the connecting shafts;

the lifting stacking mechanism comprises an L-shaped plate and a pedal, a linear guide rail is arranged between the L-shaped plate and the pedal, a ball screw mechanism in sliding connection with the linear guide rail is arranged on the linear guide rail, a connecting section is arranged on the ball screw mechanism, a rotary cylinder is arranged at one end of the connecting section, a cylinder connecting piece is arranged on the rotary cylinder, a supporting upright post vertically distributed with the connecting section is arranged on the cylinder connecting piece, a three-dimensional module is arranged at the top end of the supporting upright post, and a three-dimensional module clamp is arranged on the three-dimensional module;

the ball screw mechanism comprises a screw rod and a driving motor in driving connection with the screw rod, a coupler is arranged at one end of the screw rod, which is connected with the driving motor, and a screw rod bearing in sliding connection with the screw rod is sleeved on the screw rod;

the three-dimensional module is fixedly connected with the connecting section bar, the top of the three-dimensional module is provided with a drag chain, one side of the three-dimensional module is provided with a sliding block which is in sliding connection with the three-dimensional module, and the sliding block is provided with a clamp mounting plate which is fixedly connected with the sliding block;

the three-dimensional module fixture is provided with a mounting plate connecting piece, the mounting plate connecting piece is provided with a sucker mounting plate fixedly connected with the mounting plate connecting piece, and the sucker mounting plate is provided with a plurality of groups of suckers for sucking cigarette pieces.

Preferably, the positioning identification carrier is fixedly installed at the tail end of the telescopic belt conveyor.

Preferably, the lifting upright is provided with a connecting piece for connecting the double-platform scissor lift, and the connecting piece is vertically connected with the lifting upright.

Preferably, a plurality of groups of sliding wheels are arranged at the bottom of the double-platform scissor lift.

Preferably, the underframe is formed by welding angle steel, and the first ear seats are connected with the underframe in a welding manner.

Preferably, be equipped with the first ear seat of multiunit on the chassis, first lift support piece bottom with first ear seat rotates to be connected, be equipped with the second ear seat on the strengthening rib, electronic pole with second ear seat fixed connection, first lift support piece is equipped with the power ear seat with second lift support piece junction inboard, the connecting axle both ends pierce through respectively the power ear seat with first lift support piece and second lift support piece are connected.

Preferably, a supporting section bar for realizing the supporting function is arranged between the bottom plate and the pedal.

Preferably, a connecting plate is arranged on one side of the driving motor connected with the coupler, and bearing seats for realizing fixed installation are respectively arranged at two ends of the screw rod bearing.

Compared with the prior art, the invention has the beneficial effects that:

(1) the finished cigarette delivery system based on the telescopic belt conveyor can realize the functions of automatic positioning identification, automatic stacking and the like of finished cigarettes, four labors can be saved for each delivery station, and the labor cost of enterprises is effectively reduced;

(2) the finished cigarette delivery system based on the telescopic belt conveyor can realize continuous work and provide continuous assistance for loading and stacking finished cigarettes;

(3) the finished cigarette ex-warehouse system based on the telescopic belt conveyor can realize automatic identification and judgment of different specifications and types of finished cigarettes, and improve the fine management level;

(4) finished product cigarette ex-warehouse system based on flexible belt feeder can eliminate the healthy potential safety hazard that manual operation brought when practicing thrift the manpower, reduces enterprise's operation risk.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of a positioning recognition carrier structure according to the present invention;

FIG. 3 is a schematic view of a dual platform scissor lift of the present invention;

FIG. 4 is a schematic diagram of the lift and stack mechanism of the present invention;

FIG. 5 is a schematic structural view of a ball screw mechanism according to the present invention;

FIG. 6 is a schematic diagram of a three-dimensional module structure according to the present invention;

FIG. 7 is a schematic view of a three-dimensional module fixture according to the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1-7:

the embodiment discloses a finished cigarette ex-warehouse system based on a telescopic belt conveyor, which comprises a structural main body, wherein the structural main body comprises a roller conveying chain 1, the tail end of the roller conveying chain 1 is provided with a telescopic belt conveyor 2 connected with the roller conveying chain, the telescopic belt conveyor 2 is provided with a positioning identification carrier 3, the tail end of the telescopic belt conveyor 2 is provided with a lifting upright post 4 fixedly connected with the telescopic belt conveyor, one side of the lifting upright post 4 is provided with a double-platform scissor lifter 6 connected with the lifting upright post, and the double-platform scissor lifter 6 is provided with a lifting stacking mechanism 8 fixedly installed and connected with the double-platform scissor lifter; the positioning and identifying carrier 3 comprises two groups of mounting plates 9, one end of each of the two groups of mounting plates 9 is provided with a connecting plate 14 vertically connected with the mounting plate, the top end of each of the two groups of connecting plates 14 is provided with a beam 15, the beam 16 is provided with a camera connecting piece 16, the camera connecting piece 16 is provided with a vision camera 17, the other end of each of the two groups of mounting plates 9 is provided with a supporting plate 11 transversely perpendicular to the mounting plate, two ends of each supporting plate 11 are respectively provided with a laser displacement sensor 12, the center of each laser displacement sensor 12 is provided with a proximity switch 13, and a centering cylinder 10 is arranged between the two groups of mounting plates 9; the double-platform scissor lift 6 comprises an underframe 18, two groups of lifting frames are arranged on the underframe 18, platform plates 27 are respectively arranged at the top ends of the two groups of lifting frames, the lifting frame is composed of two groups of first lifting supporting pieces 20 and second lifting supporting pieces 21 which are connected in a staggered way, a connecting shaft 24 is arranged at the joint of the first lifting support member 20 and the second lifting support member 21, the bottom end of the first lifting support member 20 is rotatably connected with the base frame 18, the top end of the first lifting support member 20 is rotatably connected with the platform plate 27, the bottom end of the second lifting support member 21 is connected with the bottom frame 18 in a sliding way, the top end of the second lifting support member 21 is connected with the platform plate 27 in a sliding way, reinforcing ribs 22 are arranged on the two groups of the second lifting support members 21, an electric rod 26 is arranged on the reinforcing rib 22, and the power output end of the electric rod 26 is connected with the connecting shaft 24; the lifting stacking mechanism 8 comprises an L-shaped plate 28 and a pedal 29, a linear guide rail 31 is arranged between the L-shaped plate 28 and the pedal 29, a ball screw mechanism 32 in sliding connection with the linear guide rail 31 is arranged on the linear guide rail 31, a connecting section bar 33 is arranged on the ball screw mechanism 32, a rotary cylinder 34 is arranged at one end of the connecting section bar 33, a cylinder connecting piece 35 is arranged on the rotary cylinder 34, a supporting upright post 36 vertically distributed with the connecting section bar 33 is arranged on the cylinder connecting piece 35, a three-dimensional module 37 is arranged at the top end of the supporting upright post 36, and a three-dimensional module clamp 38 is arranged on the three-dimensional module 37; the ball screw mechanism 32 comprises a screw rod 39 and a driving motor 43 in driving connection with the screw rod 39, a coupler 42 is arranged at one end of the screw rod 39 connected with the driving motor 43, and a screw rod bearing 41 in sliding connection with the screw rod 39 is sleeved on the screw rod 39; the three-dimensional module 37 is fixedly connected with the connecting section bar 33, a drag chain 45 is arranged at the top of the three-dimensional module 37, a sliding block which is in sliding connection with the three-dimensional module 37 is arranged on one side of the three-dimensional module 37, and a clamp mounting plate 46 which is fixedly connected with the sliding block is arranged on the sliding block; be equipped with mounting panel connecting piece 47 on three-dimensional module anchor clamps 38, be equipped with fixed connection's sucking disc mounting panel 48 with it on the mounting panel connecting piece 47, be equipped with the sucking disc 49 that the multiunit is used for absorbing product piece cigarette on the sucking disc mounting panel 48.

The positioning identification carrier 3 is fixedly arranged at the tail end of the telescopic belt conveyor 2; the lifting upright post 4 is provided with a connecting piece 5 for connecting the double-platform scissor lifter 6, and the connecting piece 5 is vertically connected with the lifting upright post 4; a plurality of groups of sliding wheels 7 are arranged at the bottom of the double-platform scissor lift 6; the chassis 18 is formed by welding angle steel, and the first lug seats 19 are welded with the chassis 18; a plurality of groups of first lug seats 19 are arranged on the underframe 18, the bottom end of the first lifting support member 20 is rotatably connected with the first lug seats 19, the reinforcing rib 22 is provided with a second lug seat 23, the electric rod 26 is fixedly connected with the second lug seat 23, a power lug seat 25 is arranged on the inner side of the joint of the first lifting support member 20 and the second lifting support member 21, and two ends of the connecting shaft 24 penetrate through the power lug seat 25 and are connected with the first lifting support member 20 and the second lifting support member 21 respectively; a supporting section bar 30 for realizing the supporting function is arranged between the bottom plate 28 and the pedal 29; the driving motor 43 and the coupling 42 are connected to form a connecting plate 50, and the two ends of the screw rod bearing 41 are respectively provided with a bearing seat 40 for realizing fixed installation.

The working principle is as follows:

the finished product cigarette delivery system based on the telescopic belt conveyor is characterized in that after the finished product cigarette is conveyed to the positioning recognition carrier frame through the telescopic belt conveyor to be positioned, the three-dimensional modules act according to detection signals, one three-dimensional module moves to the position above one finished product cigarette, the finished product cigarette is sucked by the sucking disc and moves to the corresponding position on one side in the box type goods carriage body to be stacked in sequence, when the three-dimensional module leaves the position for taking the finished product cigarette, the other three-dimensional module moves to the position above the next finished product cigarette, the finished product cigarette is sucked by the sucking disc and moves to the corresponding position on the other side in the box type goods carriage body to be stacked in sequence, and the actions are repeated in this way, and the finished product cigarette is taken and stacked in sequence; based on the consideration of ex-warehouse efficiency, two sets of three-dimensional modules are arranged on two sides of a double-platform scissor lift and used for carrying and stacking finished cigarettes cooperatively; the telescopic belt conveyor is arranged inside a van body of the van, three-dimensional modules are installed on two sides of a double-platform scissor lift to carry out stacking, when finished cigarette pieces enter a telescopic belt conveyor positioning recognition carrier to be positioned, a proximity sensor on the positioning recognition carrier gives out signals, positioning cylinders on two sides of the positioning recognition carrier perform butt clamping on the finished cigarette pieces to complete positioning, one three-dimensional module picks the finished cigarette pieces and then gives another three-dimensional module signal, the other three-dimensional module is clamped according to the positioning recognition carrier signal after entering a position, and actions are repeatedly performed in the same way.

The van can stop and incline when parking and warehousing, two sets of laser displacement sensors are mounted on two sides of a positioning identification carrier of a development system of the finished product cigarette ex-warehouse automatic stacking equipment and used for measuring the distance between the development system of the finished product cigarette ex-warehouse automatic stacking equipment and a back plate of a cab of the van, the inclination condition of the van when stopping can be calculated through distance difference, the system can give out a prompt to tell a driver to adjust a stopping angle, so that the condition that the van stops to be parallel to a telescopic belt conveyor is ensured, and the normal ex-warehouse stacking of the finished product cigarettes is ensured.

Different finished product cigarette's specification model differs, and whole overall dimension has some deviations, and the van carriage space of different loads also can be different, can appear in the pile up neatly in-process that the superiors finished product cigarette appears and the van roof can't just found pile up neatly finished product cigarette but the space that can the side found the pile up neatly, in order to improve van carriage utilization ratio, the system is according to whole space dimension with partial finished product cigarette side direction pile up neatly.

Finished product cigarette warehouse-out system based on flexible belt feeder need not do any transformation to the scene, only need fixed connection location discernment carrier on flexible belt feeder, and fixed connection double platform scissors lift chassis is so that the automatic pile up neatly equipment of finished product cigarette warehouse-out moves along van truck length direction along flexible belt feeder, simple structure, the installation construction of being convenient for.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.