Pig manure fermentation equipment

文档序号:416561 发布日期:2021-12-21 浏览:13次 中文

阅读说明:本技术 一种猪粪发酵设备 (Pig manure fermentation equipment ) 是由 戴佳亮 许生军 李洁 于 2021-10-20 设计创作,主要内容包括:本发明属于猪粪发酵技术领域,具体涉及一种猪粪发酵设备,包括发酵槽、机架、翻耙组件、移动组件、动力组件和喷淋组件,喷淋组件包括储水箱、喷淋管道和若干喷淋头,储水箱顶部的两端均设置有泵液组件,泵液组件包括筒体和活塞,筒体的外端设置有密封盖,密封盖上设置有单向出水阀和单向进水阀,两个单向进水阀上均连通有进水管,两个单向出水阀上连通有同一出水管,活塞滑动设置于筒体内,两个活塞之间设置有连接杆,连接杆的中部设置有驱动块,储水箱顶部的两侧均设置有驱动轴,驱动轴上固定安装有往复丝杠,驱动轴与动力组件传动连接。用来解决现有技术中为了使有机污水从喷淋结构处喷出,需要额外增设动力设备的问题。(The invention belongs to the technical field of pig manure fermentation, and particularly relates to pig manure fermentation equipment which comprises a fermentation tank, a rack, a rake overturning assembly, a moving assembly, a power assembly and a spraying assembly, wherein the spraying assembly comprises a water storage tank, a spraying pipeline and a plurality of spraying heads, two ends of the top of the water storage tank are respectively provided with a pump liquid assembly, the pump liquid assembly comprises a cylinder and a piston, the outer end of the cylinder is provided with a sealing cover, the sealing cover is provided with a one-way water outlet valve and a one-way water inlet valve, the two one-way water inlet valves are both communicated with a water inlet pipe, the two one-way water outlet valves are both communicated with a same water outlet pipe, the pistons are arranged in the cylinder in a sliding manner, a connecting rod is arranged between the two pistons, the middle of the connecting rod is provided with a driving block, two sides of the top of the water storage tank are both provided with driving shafts, reciprocating lead screws are fixedly arranged on the driving shafts, and the driving shafts are in transmission connection with the power assembly. The problem of need additionally add power equipment for making organic sewage spout from the structure of spraying among the prior art is solved.)

1. The utility model provides a pig manure fermentation equipment, includes fermentation vat, frame, turns over harrow subassembly, removal subassembly, power component and spray assembly, its characterized in that: the spraying assembly comprises a water storage tank, a spraying pipeline and a plurality of spraying heads, the water storage tank is fixedly arranged on a rack, two ends of the top of the water storage tank are respectively provided with a pump liquid assembly, two groups of pump liquid assemblies are oppositely arranged, the pump liquid assembly comprises a cylinder and pistons, the outer end of the cylinder is provided with a sealing cover, the sealing cover is provided with a one-way water outlet valve and a one-way water inlet valve, the two one-way water inlet valves are both communicated with a water inlet pipe, the free ends of the water inlet pipes are positioned in the water storage tank, the two one-way water outlet valves are communicated with a same water outlet pipe, the middle part of the water outlet pipe is communicated with a guide pipe, the guide pipe is communicated with the spraying pipeline, the spraying pipeline is provided with a plurality of branch pipes, the free ends of the branch pipes are respectively communicated with the spraying heads, the pistons are slidably arranged in the cylinder, and a connecting rod is arranged between the two pistons, the both ends and the piston fixed connection of connecting rod, the middle part of connecting rod is provided with the drive block, the both sides at water storage tank top all are provided with the drive shaft, fixed mounting has reciprocal lead screw in the drive shaft, the both ends of drive block respectively with two reciprocal lead screw threaded connection, the drive shaft is connected with the power component transmission.

2. The pig manure fermentation apparatus of claim 1, wherein: the power component comprises a first motor and a second motor, the first motor and the second motor are respectively arranged at two ends of the rack, the rake turning component comprises a rake turning shaft and a plurality of rake teeth, the rake teeth are fixedly connected to the rake turning shaft, a first transmission chain is arranged between an output shaft of the first motor and the rake turning shaft in a tensioning mode, the moving component comprises two moving shafts, shaft holes and two shaft holes are formed in two sides of the rack, the moving shafts are respectively arranged in the two shaft holes in a penetrating mode, idler wheels are arranged at two ends of each moving shaft, slide rails are arranged on two sides of the fermentation tank, idler wheel clamps are arranged in the slide rails, a second transmission chain is arranged between the output shaft of the second motor and the two moving shafts in a tensioning mode, and a third transmission chain is arranged between the output shaft of the second motor and the two driving shafts in a tensioning mode.

3. The pig manure fermentation apparatus of claim 2, wherein: the utility model discloses a spray pipe, including frame, fixed block, shower head, fixed block, articulated piece, stopper, fixed block department, spray pipe's both ends all are provided with the fixed block, the T-shaped groove has all been seted up to the both sides of fixed block, the both sides of frame all are provided with the fixture block, the fixed block card is located on the fixture block of frame one side, fixed block department is provided with the body of rod, and is a plurality of shower head fixed mounting is on the body of rod, the both ends of the body of rod all are provided with articulated piece, two articulated piece is articulated with two fixed blocks respectively, two all be provided with the stopper on the fixed block, articulated piece meets with the stopper.

4. The pig manure fermentation apparatus of claim 3, wherein: the water storage tank is characterized in that mounting columns are arranged on two sides of the top of the water storage tank, guide wheels are rotatably connected to the top ends of the mounting columns, guide grooves are formed in the guide wheels, and guide pipes are clamped in the guide grooves.

5. The pig manure fermentation equipment of claim 4, wherein: the bottom of barrel is provided with the supporting seat, supporting seat fixed mounting is in the water tank top, the top of barrel is provided with the support frame, the outlet pipe card is located in the support frame.

6. The pig manure fermentation apparatus of claim 5, wherein: the top of storage water tank has seted up the water injection pipe, threaded connection has the cartridge filter on the water injection pipe.

Technical Field

The invention belongs to the technical field of pig manure fermentation, and particularly relates to pig manure fermentation equipment.

Background

At present, most of breeding plants ferment pig manure to prepare the pig manure into organic fertilizer, so that the recycling rate of the pig manure is improved. The pig manure fermentation technology in the prior art mainly comprises an in-situ fermentation bed technology and an ectopic fermentation bed technology, wherein the fermentation bed technology is applied to small farms, and the ectopic fermentation technology is applied to large farms.

Heterotopic fermentation bed technique, mostly, the fermentation vat has been built in spacious department of breed aquatics, pack the bedding and padding such as rice husk, saw-dust in the fermentation vat now, lay the pig manure on the bedding and padding again, and make pig manure and bedding and padding misce bene through turning over the rake machine, spray the zymophyte in the fermentation vat at last, make the fermentation of the pig manure in the fermentation vat, and in the fermentation process, every interval one end time need turn over the rake machine and turn over the harrow, and spray moisture to the fermentation vat simultaneously, in order to guarantee the fermentation effect.

Chinese invention patent publication (publication No. CN 108552080B) discloses a rake teeth spraying structure of an automatic rake-turning machine, which can atomize and spray organic fertilizer while turning the rake by arranging spraying rake teeth, but the spraying structure has the following problems: firstly, in order to spray the organic sewage from the spraying structure, additional power equipment is required; secondly, organic sewage sprayed by the spraying rake teeth close to the bottom surface of the rack can be adsorbed at the bottom of the rack, so that the organic sewage is collected and flows into the fermentation tank, and the spraying is uneven.

Disclosure of Invention

The purpose of the invention is: the utility model provides a pig manure fermentation equipment for solve among the prior art in order to make organic sewage spout from spraying structure, need additionally add the problem of power equipment.

In order to achieve the technical purpose, the technical scheme adopted by the invention is as follows:

a pig manure fermentation device comprises a fermentation tank, a rack, a rake overturning component, a moving component, a power component and a spraying component, wherein the spraying component comprises a water storage tank, a spraying pipeline and a plurality of spraying heads, the water storage tank is fixedly arranged on the rack, two ends of the top of the water storage tank are respectively provided with a pump liquid component, two groups of pump liquid components are oppositely arranged, the pump liquid component comprises a cylinder body and a piston, the outer end of the cylinder body is provided with a sealing cover, the sealing cover is provided with a one-way water outlet valve and a one-way water inlet valve, the two one-way water inlet valves are both communicated with a water inlet pipe, the free end of the water inlet pipe is positioned in the water storage tank, the two one-way water outlet valves are communicated with a same water outlet pipe, the middle parts of the water outlet pipes are communicated with a guide pipe, the guide pipes are communicated with the spraying pipeline, the spraying pipeline is provided with a plurality of branch pipes, and the free ends of the branch pipes are respectively communicated with the spraying heads, the piston slides and sets up in the barrel, two be provided with the connecting rod between the piston, the both ends and the piston fixed connection of connecting rod, the middle part of connecting rod is provided with the drive block, the both sides at water storage tank top all are provided with the drive shaft, fixed mounting has reciprocal lead screw in the drive shaft, the both ends of drive block respectively with two reciprocal lead screw threaded connection, the drive shaft is connected with the power component transmission.

Further inject, the power component includes first motor and second motor, first motor and second motor set up respectively in the both ends of frame, turn over the harrow subassembly including turning over harrow axle and a plurality of rake teeth, a plurality of rake teeth fixed connection turns over the harrow epaxially, the tensioning has first driving chain between the output shaft of first motor and the harrow axle of turning over, it includes two removal axles to remove the subassembly, the shaft hole has all been seted up to the both sides of frame, two remove the axle and wear to locate two shaft holes respectively, the both ends of removing the axle all are provided with the gyro wheel, the both sides of fermentation vat all are provided with the slide rail, the gyro wheel card is located in the slide rail, the tensioning has the second driving chain between the output shaft of second motor and two removal axles, the tensioning has the third driving chain between the output shaft of second motor and two drive shafts.

Further inject, spray line's both ends all are provided with the fixed block, the T-shaped groove has all been seted up to the both sides of fixed block, the both sides of frame all are provided with the fixture block, the fixed block card is located on the fixture block of frame one side, fixed block department is provided with the body of rod, and is a plurality of shower head fixed mounting is on the body of rod, the both ends of the body of rod all are provided with articulated piece, two articulated piece is articulated with two fixed blocks respectively, two all be provided with the stopper on the fixed block, articulated piece meets with the stopper.

Further inject, the both sides at water storage tank top all are provided with the erection column, the top of erection column rotates and is connected with the leading wheel, the guide way has been seted up in the leading wheel, the pipe card is located in the guide way.

Further inject, the bottom of barrel is provided with the supporting seat, supporting seat fixed mounting is in the water tank top, the top of barrel is provided with the support frame, the outlet pipe card is located in the support frame.

Further inject, the water injection pipe has been seted up at the top of storage water tank, threaded connection has the cartridge filter on the water injection pipe.

The pig manure fermentation equipment disclosed by the invention has the following advantages:

by arranging the spraying assembly, the liquid pumping assembly and the power assembly, the second motor can drive the driving shaft to rotate through the third transmission chain, and the driving shaft drives the connecting rod to reciprocate through the reciprocating lead screw and the driving block, so that the two liquid pumping assemblies work to suck and spray organic sewage without additionally arranging power equipment; and two pump liquid assemblies spray in a staggered manner, so that seamless connection is realized, and the uniformity of spraying of organic sewage is ensured.

Drawings

The invention is further illustrated by the non-limiting examples given in the accompanying drawings;

FIG. 1 is a schematic structural diagram of a pig manure fermentation device of the present invention;

FIG. 2 is a schematic structural diagram of a rake-turning machine in the pig manure fermentation equipment;

FIG. 3 is a schematic sectional structure view of a spray assembly in the pig manure fermentation equipment of the present invention;

FIG. 4 is a schematic side structure view of a spraying assembly of the pig manure fermentation equipment.

The main element symbols are as follows:

the device comprises a fermentation tank 1, a slide rail 11, a frame 2, a fixture block 21, a shaft hole 22, a rake-turning assembly 3, a rake-turning shaft 31, rake teeth 32, a moving assembly 4, a moving shaft 41, a roller 42, a power assembly 5, a first motor 51, a second motor 52, a first transmission chain 531, a second transmission chain 532, a third transmission chain 533, a spraying assembly 6, a water storage tank 61, a mounting lug 611, a mounting column 612, a guide wheel 613, a guide groove 614, a spraying pipeline 62, a branch pipe 621, a spraying head 63, a water inlet pipe 64, a water outlet pipe 65, a guide pipe 66, a fixing block 67, a T-shaped groove 671, a limiting block 672, a rod body 68, a hinge block 681, a water injection pipe 69, a filter cartridge 691, a pump liquid assembly 7, a cylinder 71, a supporting seat 711, a supporting seat 712, a piston 72, a sealing cover 73, a one-way water outlet valve 731, a one-way water inlet valve 732, a connecting rod 74, a driving block 741, a driving shaft 751, a reciprocating lead screw 751.

Detailed Description

The present invention will be described in detail with reference to the drawings and specific embodiments, wherein like reference numerals are used for similar or identical parts in the drawings or the description, and implementations not shown or described in the drawings are known to those of ordinary skill in the art. In addition, directional terms, such as "upper", "lower", "top", "bottom", "left", "right", "front", "rear", and the like, used in the embodiments are only directions referring to the drawings, and are not intended to limit the scope of the present invention.

As shown in fig. 1 to 4, the pig manure fermentation equipment comprises a fermentation tank 1, a frame 2, a rake-turning component 3, a moving component 4, a power component 5 and a spraying component 6, wherein the spraying component 6 comprises a water storage tank 61, a spraying pipeline 62 and a plurality of spraying heads 63, the water storage tank 61 is fixedly installed on the frame 2, two ends of the top of the water storage tank 61 are respectively provided with a pumping component 7, two groups of pumping components 7 are oppositely arranged, the pumping component 7 comprises a cylinder 71 and a piston 72, the outer end of the cylinder 71 is fixedly connected with a sealing cover 73, the sealing cover 73 is provided with a one-way water outlet valve 731 and a one-way water inlet valve 732, the two one-way water inlet valves 732 are respectively communicated with a water inlet pipe 64, and the free end of the water inlet pipe 64 is positioned in the water storage tank 61 and is communicated with the interior of the water storage tank 61. In this embodiment, the one-way inlet valve 732 is disposed at the lower end of the one-way outlet valve 731, so that the inlet pipe 64 can be inserted into the water storage tank 61. The water inlet pipe 64 is provided so that the cylinder 71 draws the organic sewage in the water storage tank 61. The two one-way water outlet valves 731 are communicated with the same water outlet pipe 65, the middle of the water outlet pipe 65 is communicated with the guide pipe 66, the guide pipe 66 is communicated with the spray pipeline 62, the spray pipeline 62 is provided with a plurality of branch pipes 621, the free ends of the branch pipes 621 are respectively communicated with the spray heads 63, the two ends of the spray pipeline 62 are respectively provided with the fixing block 67, the two sides of the fixing block 67 are respectively provided with a T-shaped groove 671, the two sides of the rack 2 are respectively provided with the fixture block 21, the fixture block 21 can be clamped in the T-shaped groove 671, and the fixture block 67 is clamped on the fixture block 21 on one side of the rack 2. Through setting up fixed block 67 and fixture block 21, make shower 62 can select to install in frame 2 arbitrary one side, and be convenient for switch. If the rake-turning machine moves towards the right end of the fermentation tank 1, the spraying pipeline 62 can be arranged at the right end of the frame 2, and if the rake-turning machine moves towards the left end of the fermentation tank 1, the spraying pipeline 62 can be arranged at the left end of the frame 2, so that the organic sewage can be sprayed into the fermentation tank 1 by the spraying pipeline 62 before the rake-turning machine turns over the rake. In this embodiment, the conduit 66 is a soft water tube to follow the spray pipe 62.

Fixed block 67 department is provided with the body of rod 68, a plurality of shower head 63 fixed mounting is on the body of rod 68, the both ends of the body of rod 68 all are provided with articulated piece 681, two articulated pieces 681 are articulated with two fixed blocks 67 respectively, all be provided with stopper 672 on two fixed blocks 67, articulated piece 681 meets with stopper 672, make the shower head 63 slope on the body of rod 68 set up downwards, and when spray piping 62 removed to frame 2 opposite side, the articulated piece 681 of body of rod 68 accessible rotates to the other end of fixed block 67, and make articulated piece 681 meet with stopper 672, can guarantee that the shower head 63 slope on the body of rod 68 sets up downwards.

The pistons 72 are arranged in the cylinder 71 in a sliding mode, the connecting rod 74 is arranged between the two pistons 72, two ends of the connecting rod 74 are fixedly connected with the pistons 72, the middle of the connecting rod 74 is fixedly connected with a driving block 741, the two sides of the top of the water storage tank 61 are provided with driving shafts 75, the top of the water storage tank 61 is provided with mounting lugs 611, and the driving shafts 75 are rotatably mounted on the mounting lugs 611 to avoid deviation of the driving shafts 75. The reciprocating screw rod 751 is fixedly installed on the driving shaft 75, two ends of the driving block 741 are respectively in threaded connection with the two reciprocating screw rods 751, when the driving shaft 75 rotates, the driving block 741 can be driven to reciprocate, the connecting rod 74 can further reciprocate, the piston 72 can reciprocate in the cylinder 71, organic sewage in the water storage tank 61 is extracted, the organic sewage is sprayed into the fermentation tank 1 through the spray header 63, and the two cylinders 71 are in staggered spraying and seamless connection, so that the spraying uniformity of the organic sewage is ensured. The power assembly 5 comprises a first motor 51 and a second motor 52, and a third transmission chain 533 is tensioned between an output shaft of the second motor 52 and the two driving shafts 75, so that the driving shafts 75 are in transmission connection with the power assembly 5.

The first motor 51 and the second motor 52 are respectively arranged at two ends of the frame 2, the rake-turning assembly 3 comprises a rake-turning shaft 31 and a plurality of rake teeth 32, the rake teeth 32 are fixedly connected to the rake-turning shaft 31, a first transmission chain 531 is tensioned between an output shaft of the first motor 51 and the rake-turning shaft 31, and the first motor 51 drives the rake-turning shaft 31 to rotate through the first transmission chain 531, so that the rake teeth 32 on the rake-turning shaft 31 turn over and rake the pig manure and padding in the fermentation tank 1, and the fermentation effect is ensured. Remove subassembly 4 and include two removal axles 41, shaft hole 22 has all been seted up to the both sides of frame 2, two removal axles 41 wear to locate respectively in two shaft holes 22, the both ends of removing axle 41 all are provided with gyro wheel 42, the both sides of fermentation vat 1 all are provided with slide rail 11, the gyro wheel 42 card is located in slide rail 11, the tensioning has second driving chain 532 between the output shaft of second motor 52 and two removal axles 41, second motor 52 drives two removal axles 41 through second driving chain 532 and rotates, it rotates to remove axle 41 and drive gyro wheel 42, thereby make frame 2 remove on fermentation vat 1.

The two sides of the top of the water storage tank 61 are provided with mounting columns 612, the top ends of the mounting columns 612 are rotatably connected with guide wheels 613, guide grooves 614 are formed in the guide wheels 613, the guide pipes 66 are clamped in the guide grooves 614, and the guide pipes 66 are guided by the guide wheels 613, so that the guide pipes 66 are prevented from moving randomly in the moving process of the rake-turning machine.

A support seat 711 is arranged at the bottom of the cylinder 71, and the support seat 711 is fixedly arranged at the top of the water storage tank 61 to fix the position of the cylinder 71; the top of the cylinder 71 is provided with a support 712, and the water outlet pipe 65 is clamped in the support 712 to support the water outlet pipe 65.

A water injection pipe 69 is arranged at the top of the water storage tank 61, and organic sewage is injected into the water storage tank 61 through the water injection pipe 69; threaded connection has cartridge filter 691 on water injection pipe 69, and cartridge filter 691 is used for filtering organic sewage, avoids debris in the organic sewage to block up shower head 63, and cartridge filter 691 and water injection pipe 69 threaded connection, the clearance of being convenient for dismantle.

When the pig manure fermentation equipment is used, the first motor 51 drives the rake-turning shaft 31 to rotate through the first transmission chain 531, and the rake-turning shaft 31 drives the rake teeth 32 to rake the pig manure and padding in the fermentation tank 1;

when the first motor 51 works, the second motor 52 works, on one hand, the two driving shafts 75 are driven to rotate by the third transmission chain 533, the driving shafts 75 drive the reciprocating lead screws 751 to rotate, the driving blocks 741 reciprocate on the reciprocating lead screws 751, the driving blocks 741 drive the connecting rods 74 to reciprocate, the connecting rods 74 drive the pistons 72 on both sides to reciprocate, and when the piston 72 on the side of the first motor 51 drives the organic sewage pump in the cylinder 71, the piston 72 on the side of the second motor 52 enables the cylinder 71 to suck the organic sewage from the water storage tank 61; the organic sewage in the cylinder 71 passes through the one-way water outlet valve 731, the water outlet pipe 65, the guide pipe 66, the spraying pipeline 62 and the branch pipe 621 in sequence, and is finally sprayed into the fermentation tank 1 from the spraying head 63; when the cylinder 71 pumps the organic sewage from the water storage tank 61, the organic sewage in the water storage tank 61 enters the cylinder 71 through the water inlet pipe 64 and the one-way water inlet valve 732;

on the other hand, the second motor 52 drives the two moving shafts 41 to rotate through the second transmission chain 532, and the moving shafts 41 rotate to drive the rollers 42 to rotate, so that the frame 2 moves on the fermentation tank 1, and the rake-turning assembly 3 and the spraying assembly 6 are driven to move, so as to perform uniform rake-turning and spraying.

The pig manure fermentation equipment provided by the invention is described in detail above. The description of the specific embodiments is only intended to facilitate an understanding of the method of the invention and its core ideas. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.

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