阅读说明：本技术 一种自动上套筒装置及其使用方法 (Automatic sleeve mounting device and using method thereof ) 是由 吴宝玉 于 2021-09-30 设计创作，主要内容包括：本发明公开一种自动上套筒装置及其使用方法,包括上套筒装置；上套筒装置包括套筒存储装置、拨叉装置、横向移动装置、轴向移动装置、对中装置、升降装置、底座以及位置控制装置；所述套筒存储装置固定在底座上；所述拨叉装置设置在套筒存储装置下方,所述轴向移动装置固定于底座上；所述横向移动装置设置在轴向移动装置的轴向移动框架上；所述升降装置固定在横向移动框架上；所述对中装置固定于套筒存储装置的固定框架上；本发明通过几个连续动作,实现自动化上套筒功能,可针对不同产品,能实现不同规格套筒的上套筒工作；本上套筒装置占地面积少,基础投资少,控制驱动装置简单,节省上套筒动作时间,可以完成不同规格套筒的工作。(The invention discloses an automatic sleeve mounting device and a using method thereof, wherein the automatic sleeve mounting device comprises a sleeve mounting device; the upper sleeve device comprises a sleeve storage device, a shifting fork device, a transverse moving device, an axial moving device, a centering device, a lifting device, a base and a position control device; the sleeve storage device is fixed on the base; the shifting fork device is arranged below the sleeve storage device, and the axial moving device is fixed on the base; the transverse moving device is arranged on an axial moving frame of the axial moving device; the lifting device is fixed on the transverse moving frame; the centering device is fixed on a fixed frame of the sleeve storage device; the automatic sleeve feeding device realizes the automatic sleeve feeding function through a plurality of continuous actions, and can realize sleeve feeding work of sleeves with different specifications aiming at different products; the upper sleeve device has the advantages of small occupied area, low basic investment, simple control and driving device, saving the action time of the upper sleeve and being capable of finishing the work of sleeves with different specifications.)

1. An automatic sleeve mounting device comprises a sleeve mounting device; the upper sleeve device is placed at the outlet position of the unit and used for being matched with reeling equipment to finish product reeling work, and is characterized by comprising a sleeve storage device (1), a shifting fork device (2), a transverse moving device (3), an axial moving device (4), a centering device (5), a lifting device (6), a base (7) and a position control device (8);

the sleeve storage device (1) is fixed on the base; the shifting fork device (2) is arranged below the sleeve storage device (1) and comprises a shifting fork oil cylinder (21), a link shaft (22) and a shifting fork (23); the shifting fork oil cylinder (21) controls the movement of a shifting fork (23) through a link shaft (22);

the axial moving device (4) is fixed on the base (7) and comprises an axial linear guide rail (41), an axial moving oil cylinder (42) and an axial moving frame (43); the axial moving frame (43) is arranged on an axial linear guide rail (41) and controls the axial movement of the axial moving frame through a side axial moving oil cylinder (42);

the transverse moving device (3) is arranged on the axial moving frame (43); the transverse moving device (3) comprises a transverse linear guide rail (31), a transverse moving oil cylinder (32) and a transverse moving frame (33); the transverse moving frame (33) is arranged on a transverse linear guide rail (31) and is controlled to move in the transverse direction through a one-side transverse moving oil cylinder (32);

the lifting device (6) is fixed on the transverse moving frame and comprises a lifting saddle (61), a lifting oil cylinder (62) and guide rods (63) at two sides; the lifting saddle (61) is lifted under the action of a lifting oil cylinder (62); the guide rod (63) is used for stabilizing the whole lifting device (6);

the position control device (8) consists of a position sensor (81) and a protective cover (82), and is fixed on the lifting saddle (61) to control the lifting position;

the centering device (5) is fixed on a fixed frame of the sleeve storage device (1) and comprises a centering cylinder (51), a gear rack (52) and centering push plates (53) on two sides; the centering cylinder (51) is connected with the gear rack (52), and the gear rack (52) is connected with centering push plates (53) on two sides.

2. An automatic sleeve mounting device according to claim 1, characterized in that the base (7) is a welded structure, which is fixed to one side of the machine unit.

3. An automatic sleeve mounting device according to claim 1, characterized in that the sleeve storage device (1) is a welding mechanism which is fixed to the base (7) and the surface for storing the sleeves is a tapered surface.

4. An automatic sleeve mounting device according to claim 1, characterized in that the fork means (2) are provided in two groups for blocking or releasing the rolling sleeve.

5. The use method of the automatic sleeve mounting device is characterized by comprising the following steps;

the method comprises the following steps: hoisting the sleeve to be lifted to the sleeve storage device (1) by a workshop travelling crane;

step two: the sleeve is blocked by the shifting fork device (2) when the bicycle does not work, and when the bicycle needs to work, one sleeve is released to the fixed saddle by the shifting fork device (2);

step three: lifting the lifting saddle (61) by the lifting device (6) to take the sleeve on the fixed saddle away, and driving the sleeve to move transversely to the coiling center by the transverse moving device (3);

step four: according to different sleeve specifications, the sleeve height is controlled to be consistent with the coiling by a position control device (8); the sleeve is driven by the axial moving device (4) to move axially to complete the operation of mounting the sleeve;

step five: all actions work in the opposite direction, and the upper sleeve device is reset.

Technical Field

The invention relates to an automatic sleeve feeding device and a using method thereof, belonging to the technical field of metallurgical equipment.

Background

In each large continuous unit for steel production, a unit without shutdown function is provided with a sleeve device, in a cold rolling and leveling unit, particularly in the last several passes of high-tension coiling, in order to avoid the collapse of a very thin steel coil, a sleeve can be arranged on a winding drum, so the sleeve device is necessary in the unit, the sleeve basket is hung on a conveyor by a crown block in the traditional sleeve device, then the sleeve is placed on a coil stripping trolley bracket by the conveyor, and then the sleeve is sleeved on the winding drum by a coil stripping trolley; or the sleeve is put on a frame with the same width as the sleeve in advance, the frame is pushed and extended out by the oil cylinder, the sleeve is taken from bottom to top by the coil stripping trolley, the frame retracts, and the sleeve is sleeved on the winding drum by the coil stripping trolley. The structure has long installation time and low efficiency, sometimes needs repeated operation, and has strict limitation on the width dimension of the sleeve and poor interchangeability.

Disclosure of Invention

Aiming at the problems in the prior art, the invention provides an automatic sleeve mounting device and a using method thereof, so that the technical problems are solved.

In order to achieve the purpose, the invention adopts the technical scheme that: an automatic sleeve mounting device comprises a sleeve mounting device; the upper sleeve device is placed at the outlet of the unit and used for being matched with reeling equipment to finish product reeling work, and comprises a sleeve storage device, a shifting fork device, a transverse moving device, an axial moving device, a centering device, a lifting device, a base and a position control device;

the sleeve storage device is fixed on the base; the shifting fork device is arranged below the sleeve storage device and comprises a shifting fork oil cylinder, a link shaft and a shifting fork; the shifting fork oil cylinder controls the shifting fork to move through the link shaft;

the axial moving device is fixed on the base and comprises an axial linear guide rail, an axial moving oil cylinder and an axial moving frame; the axial moving frame is arranged on the axial linear guide rail and controls the axial movement of the axial moving frame through an axial moving oil cylinder at one side;

the transverse moving device is arranged on the axial moving frame; the transverse moving device comprises a transverse linear guide rail, a transverse moving oil cylinder and a transverse moving frame; the transverse moving frame is arranged on the transverse linear guide rail and controls the transverse movement of the transverse moving frame through a transverse moving oil cylinder on one side;

the lifting device is fixed on the transverse moving frame and comprises a lifting saddle, a lifting oil cylinder and guide rods on two sides; the lifting saddle is lifted under the action of the lifting oil cylinder; the guide rod is used for stabilizing the whole lifting device;

the position control device consists of a position sensor and a protective cover, and is fixed on the lifting saddle to control the lifting position;

the centering device is fixed on a fixed frame of the sleeve storage device and comprises a centering cylinder, a gear rack and centering push plates on two sides; the centering cylinder is connected with the gear rack; the gear rack is connected with the centering push plates on the two sides.

Furthermore, the base is of a welding structure and is fixed on one side of the unit.

Further, the sleeve storage device is a welding mechanism and is fixed on the base, and the surface of the sleeve storage device for storing the sleeves is a surface with an inclination.

Further, the shifting fork devices are provided with two groups, and the two groups are used for blocking the rolling sleeves or releasing the rolling sleeves.

The use method of the automatic sleeve mounting device comprises the following steps;

the method comprises the following steps: hoisting the sleeve to be lifted to a sleeve storage device by a workshop travelling crane;

step two: the sleeve is blocked by the shifting fork device when the bicycle is not in operation, and one sleeve is released to the fixed saddle by the shifting fork device when the bicycle needs to be operated;

step three: lifting the lifting saddle by the lifting device to take away the sleeve on the fixed saddle, and driving the sleeve to move transversely to a coiling center by the transverse moving device;

step four: according to different sleeve specifications, the sleeve height is controlled by a position control device to be consistent with the coiling; the axial moving device drives the sleeve to move axially to complete the operation of mounting the sleeve;

step five: all actions work in the opposite direction, and the upper sleeve device is reset.

The invention has the beneficial effects that: the invention realizes the automatic sleeving function through a plurality of continuous actions, and can realize the sleeving work of sleeves with different specifications aiming at different products; the loop occupies less area, the basic investment is less, the control driving device is simple, the action time of the upper sleeve is saved, and the work of sleeves with different specifications can be completed.

Drawings

FIG. 1 is a front view of the present invention in a schematic configuration;

FIG. 2 is a schematic side view of the structure of the present invention;

FIG. 3 is a schematic top view of the structure of the present invention;

FIG. 4 is a schematic view of a fork device according to the present invention;

FIG. 5 is a schematic view of a lateral shifting apparatus according to the present invention;

FIG. 6 is a schematic view of an axial displacement device according to the present invention;

FIG. 7 is a schematic view of the centering device of the present invention;

FIG. 8 is a first schematic structural diagram of the lifting device of the present invention;

FIG. 9 is a second schematic structural view of the lifting device of the present invention;

FIG. 10 is a schematic structural diagram of a position control apparatus according to the present invention.

In the figure: 1. the device comprises a sleeve storage device, 2, a shifting fork device, 21, a shifting fork oil cylinder, 22, a connecting shaft, 23, a shifting fork, 3, a transverse moving device, 31, a transverse linear guide rail, 32, a transverse moving oil cylinder, 33, a transverse moving frame, 4, an axial moving device, 41, an axial linear guide rail, 42, an axial moving oil cylinder, 43, an axial moving frame, 5, a centering device, 51, a centering air cylinder, 52, a gear rack, 53, a centering push plate, 6, a lifting device, 61, a lifting saddle, 62, a lifting oil cylinder, 63, a guide rod, 7, a base, 8, a position control device, 81, a position sensor, 82 and a protective cover.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and examples. It should be understood, however, that the description herein of specific embodiments is only intended to illustrate the invention and not to limit the scope of the invention.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, and the terms used herein in the specification of the present invention are for the purpose of describing particular embodiments only and are not intended to limit the present invention.

As shown in fig. 1, 2 and 3, an automatic sleeve mounting apparatus includes a sleeve mounting apparatus; the upper sleeve device is placed at the outlet of the unit and used for matching with reeling equipment to finish product reeling work, and comprises a sleeve storage device 1, a shifting fork device 2, a transverse moving device 3, an axial moving device 4, a centering device 5, a lifting device 6, a base 7 and a position control device 8; the sleeve storage device 1 is fixed on a base;

referring to fig. 4, the fork device 2 is disposed below the sleeve storage device 1, and includes a fork cylinder 21, a link shaft 22, and a fork 23; the shifting fork oil cylinder 21 controls the shifting fork 23 to move through the link shaft 22;

referring to fig. 6, the axial moving device 4 is fixed to the base 7, and includes an axial linear guide 41, an axial moving cylinder 42, and an axial moving frame 43; the axial moving frame 43 is mounted on the axial linear guide rail 41, and controls the axial movement thereof through the one-side axial moving cylinder 42;

referring to fig. 5, the lateral moving device 3 is provided on the axial moving frame 43; the transverse moving device 3 comprises a transverse linear guide rail 31, a transverse moving oil cylinder 32 and a transverse moving frame 33; the transverse moving frame 33 is mounted on a transverse linear guide 31, and is controlled to move in the transverse direction by a side transverse moving oil cylinder 32;

referring to fig. 8 and 9, the lifting device 6 is fixed on the traverse frame, and includes a lifting saddle 61, a lifting cylinder 62, and guide rods 63 on both sides; the lifting saddle 61 is lifted under the action of a lifting oil cylinder 62; the guide bar 63 is used for stabilizing the whole lifting device 6;

referring to fig. 10, the position control device 8 is composed of a position sensor 81 and a protective cover 82, which is fixed to the elevation saddle 61 to control the elevation position;

referring to fig. 7, the centering device 5 is fixed on the fixing frame of the sleeve storage device 1, and includes a centering cylinder 51, a rack and pinion 52, and centering push plates 53 on both sides; the centering cylinder 51 is connected with the gear rack 52, and the gear rack 52 is connected with the centering push plates 53 at two sides.

In the preferred embodiment, the base 7 is a welded structure and is fixed on one side of the unit.

In the preferred embodiment, the cartridge storage device 1 is a welding mechanism fixed to the base 7, and the surface for storing the cartridge is a tapered surface.

Preferably, the fork device 2 is provided with two sets for blocking or unblocking the rolling sleeve.

The use method of the automatic sleeve mounting device comprises the following steps;

the method comprises the following steps: hoisting the sleeve to be lifted to the sleeve storage device 1 by a workshop travelling crane;

step two: the sleeve is blocked by the shifting fork device 2 when the bicycle is not in operation, and when the bicycle needs to be operated, one sleeve is released to the fixed saddle by the shifting fork device 2;

step three: lifting the lifting saddle 61 by the lifting device 6 to take the sleeve on the fixed saddle away, and carrying the sleeve to traverse to the coiling center by the transverse moving device 3;

step four: according to different sleeve specifications, the sleeve height is controlled to be consistent with the coiling by the position control device 8; the sleeve is driven by the axial moving device 4 to move axially to complete the operation of mounting the sleeve;

step five: all actions work in the opposite direction, and the upper sleeve device is reset.

The invention realizes the automatic sleeving function through a plurality of continuous actions, and can realize the sleeving work of sleeves with different specifications aiming at different products; the loop occupies less area, the basic investment is less, the control driving device is simple, the action time of the upper sleeve is saved, and the work of sleeves with different specifications can be completed.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents or improvements made within the spirit and principle of the present invention should be included in the scope of the present invention.