阅读说明：本技术 一种乳胶蚕丝被及其制备工艺 (Latex silk quilt and preparation process thereof ) 是由 金孝伟 张�杰 于 2021-09-16 设计创作，主要内容包括：本发明属于床上用品技术领域,具体的说是一种乳胶蚕丝被及其制备工艺,包括被罩,被罩内装有被芯；所述被芯包括乳胶层和蚕丝层,所述乳胶层中部的面积大于边缘面积,乳胶层在自然状态下中部呈隆起状态,乳胶层分为上下两层,上乳胶层密度大于下乳胶层密度,上乳胶层和下乳胶层之间固连有乳胶丝,上乳胶层和下乳胶层之间填充有蚕丝层,现有技术中,蚕丝制品由于纤维长度较大,易于牵制,弹性较差,时间不长便会形成一个整体,减少了透气性,降低了舒适度,而本发明中,通过向乳胶层中填充蚕丝,使得乳胶更加饱满,同时乳胶层具有良好的支撑,从而对蚕丝层进行固定使其不易变形,保持蚕丝层蓬松,保证良好的透气性,从而使得使用更加舒服。(The invention belongs to the technical field of bedding articles, and particularly relates to a latex silk quilt and a preparation process thereof, wherein the latex silk quilt comprises a quilt cover, and a quilt core is arranged in the quilt cover; the quilt core includes emulsion layer and silk layer, the area at emulsion layer middle part is greater than marginal area, emulsion layer middle part is the uplift state under natural state, emulsion layer divide into upper and lower two-layer, it is greater than lower emulsion layer density to go up emulsion layer density, it has the latex silk to link firmly between upper emulsion layer and the lower emulsion layer, it has the silk layer to fill between upper emulsion layer and the lower emulsion layer, in the prior art, silk goods is because fiber length is great, easily the traction, the elasticity is relatively poor, the time is short just can form a whole, the gas permeability is reduced, the comfort level is reduced, and in the invention, through filling silk to emulsion layer, make the latex fuller, emulsion layer has good support simultaneously, thereby fix its messenger's silk layer and make its non-deformable, the non-deformable keeps silk layer fluffy, guarantee good gas permeability, thereby make use more comfortable.)

1. A latex silk quilt comprises a quilt cover (1), wherein a quilt core (2) is arranged in the quilt cover (1); the method is characterized in that: the quilt core (2) includes emulsion layer (21) and silk layer (22), the area at emulsion layer (21) middle part is greater than marginal area, and emulsion layer (21) middle part is the uplift state under natural state, and emulsion layer (21) divide into two-layer from top to bottom, and emulsion layer (21) area on upper strata is greater than emulsion layer (21) area of lower floor, has linked firmly the latex silk between emulsion layer (21) on upper strata and emulsion layer (21) of lower floor, has filled silk layer (22) between emulsion layer (21) on upper strata and the emulsion layer (21) of lower floor.

2. The latex silk quilt of claim 1, wherein: emulsion layer (21) are close to the edge and are formed with mounting groove (211), have placed balancing weight (3) in mounting groove (211), and the degree of depth that highly is less than mounting groove (211) of balancing weight (3) has been seted up round hole (11) by cover (1) in mounting groove (211) correspondence position, is connected with drop cloth (12) through magic subsides on round hole (11).

3. The latex silk quilt of claim 2, wherein: the top of the balancing weight (3) is provided with a bulge (31), the bottom of the balancing weight (3) is provided with a recess (32), and the recess (32) and the bulge (31) of each balancing weight (3) can be mutually clamped.

4. The latex silk quilt of claim 1, wherein: the edge of the latex layer (21) is fixedly connected with a latex frame (212), and the cross section of the latex frame (212) is groove-shaped.

5. The latex silk quilt of claim 4, wherein: the middle of the latex layer is of a net structure, the middle of the latex layer (21) comprises warp (213) and weft (214), two ends of the warp (213) and the weft (214) are fixedly connected with the latex frame (212) respectively, and the weft (214) is in sliding contact with the warp (213).

6. A preparation process of latex silk quilt is characterized by comprising the following steps: the process is suitable for the latex silk quilt of any one of claims 1 to 5, and comprises the following steps:

s1, integrally forming the latex layer (21) of the quilt core (2) by adopting a Dendropu process or a Telab process, checking the forming condition, manually cutting off the redundant connection, and bonding the unconnected places by using glue to ensure the forming effect of the mounting groove (211), the latex frame (212) and the reticular structure of the latex layer (21);

s2, silk yarns penetrate into the latex layer (21) in the S1 to be filled, the silk yarns form the silk layer (22), the latex layer (21) and the silk layer (22) form the quilt core (2), and each square meter of the single-layer quilt core (2) is 0.5-0.6 kg;

s3, manufacturing a balancing weight (3) by adopting the method of S1, changing the weight of the latex type balancing weight (3) by controlling the size of latex air holes, manufacturing a latex silk balancing weight (3) by adopting the methods of S1 and S2, and changing the weight of the latex silk type balancing weight (3) by controlling the silk filling amount;

s4, selecting a proper balancing weight (3) in the S3 according to requirements and placing the balancing weight into the mounting groove (211) of the quilt core (2) in the S2;

s5, finally, filling a proper number of quilt cores (2) filled with the clump weights (3) in S4 into the quilt cover (1) according to requirements.

Technical Field

The invention belongs to the technical field of bedding articles, and particularly relates to a latex silk quilt and a preparation process thereof.

Background

The silk quilt's characteristics silk quilt weight is light, and the fibre is long, and is cold-proof good, and is ventilative good, but silk goods weight should not be too big, and silk quilt warmth retention effect that weight is big is although good, but its gas permeability descends extremely, and the leading cause is that the silk is a long and thin silk thread, and is softer, and easy kinking laminating is in the same place, influences the gas permeability, and silk goods are because fibre length is great, easily hold back, and elasticity is relatively poor, and the time is not long just can form a whole, has reduced the gas permeability, has reduced the comfort level.

For example, a chinese patent with application number CN201611165801.9 discloses a silk summer quilt and a processing technology thereof, including a single sandwich structure, i.e. a manual silk floss layer is sandwiched between two machine-made silk floss layers, and the processed silk summer quilt is laid layer by a technologist, not only has reliable quality and long service time, but also has great improvement in aspects of ductility, toughness, elasticity, softness, fluffiness, beauty and the like, and greatly improves user experience.

In this scheme, improved the elasticity of silk quilt to a certain extent, but the principal ingredients still is silk, easily kinks after using a period and pastes together, influences the gas permeability.

In view of the above, the invention provides a latex silk quilt and a preparation process thereof, which solve the technical problems.

Disclosure of Invention

In order to solve the defects of the prior art, the invention provides a latex silk quilt and a preparation process thereof; through setting up emulsion layer and silk layer for the material characteristic of latex and silk obtains make full use of, keeps the silk layer fluffy, guarantees good gas permeability, has solved among the prior art silk quilt gas permeability when using and can worsen not enough.

The technical scheme adopted by the invention for solving the technical problems is as follows: the latex silk quilt comprises a quilt cover, wherein a quilt core is arranged in the quilt cover; the quilt core comprises a latex layer and a silk layer, wherein the area of the middle part of the latex layer is larger than the area of the edge, the middle part of the latex layer is in a raised state under the natural state, the latex layer is divided into an upper layer and a lower layer, the area of the upper layer latex layer is larger than that of the lower layer latex layer, latex silk is fixedly connected between the upper layer latex layer and the lower layer latex layer, and the silk layer is filled between the upper layer latex layer and the lower layer latex layer;

in the prior art, the silk product is easy to draw due to large fiber length, has poor elasticity and can form a whole after a short time, the air permeability is reduced, and the comfort level is reduced;

in the invention, the latex layer and the silk layer are arranged, so that the material characteristics of the latex and the silk are fully utilized; the silk is filled in the latex layer, so that the latex layer is fuller, meanwhile, the latex layer has good support, the silk layer is fixed through the latex silk so that the silk layer is not easy to deform, the silk layer is kept fluffy, and good air permeability is ensured, so that a user can use the silk more comfortably; through the area of control emulsion layer for emulsion layer middle part is the uplift state, and the area through making the emulsion layer of upper strata is greater than the emulsion layer's of lower floor area, makes the uplift state more stable, and the emulsion layer edge of uplift state contacts with the bed surface, makes emulsion layer have certain supporting role to the quilt, makes the quilt take on the human body, and not presses on the human body, thereby reduces human heavy burden, improves the sleep quality.

Preferably, an installation groove is formed in the latex layer close to the edge, a balancing weight is placed in the installation groove, the height of the balancing weight is smaller than the depth of the installation groove, a round hole is formed in the position, corresponding to the installation groove, of the quilt cover, and the round hole is connected with a cover cloth through a magic tape; when in work, the installation groove and the balancing weight are arranged, the balancing weight is latex blocks with different densities or latex blocks filled with silk, the weight of the pure latex blocks is larger than that of the latex blocks filled with silk, selecting a proper weight of balancing weight according to the use requirement and putting the balancing weight into the mounting groove, placing the heavier balancing weight at the corner when the weather is cold, the corners are pressed more tightly, so that the quilt is contacted with the mattress more tightly, the possibility of ventilation when people sleep and turn over is reduced, the heat is better preserved, when the climate is cool, the lighter weight blocks are arranged at the corners and are filled with looser silk, so that the weight of the quilt is reduced, the air permeability is improved, thereby meeting the requirement of keeping warm when people sleep under different climatic conditions, the round holes are arranged on the quilt cover, when the balancing weight needs to be replaced, the cover cloth on the quilt cover is opened to replace, and convenience is brought to users.

Preferably, the top of the balancing weight is provided with a bulge, the bottom of the balancing weight is provided with a recess, and the recess and the bulge of each balancing weight can be mutually clamped; the during operation sets up sunken and protruding mutual block of being convenient for between the balancing weight through at the balancing weight, when using the multilayer by the core, each by the balancing weight in the core mounting groove card each other with for by the core be difficult to mutual slip when using, avoid by the core fold in by the cover, influence the travelling comfort of use.

Preferably, the edge of the latex layer is fixedly connected with a latex frame, and the cross section of the latex frame is in a groove shape; the during operation, through setting up the latex frame, the structural strength of latex frame has been improved for the recess shape in cross-section for by the core laminating fill in the inside of quilt cover, avoid by the core with by the cover edge production slide, thereby be difficult for walking the shape, latex frame and quilt cover in close contact with, thereby make by core evenly distributed in the quilt cover, thereby make the user have better use to experience.

Preferably, the middle part of the latex layer is of a net structure, the net structure in the middle part of the latex layer comprises warps and wefts, two ends of the warps and the wefts are fixedly connected with the latex frame respectively, and the wefts are in sliding contact with the warps; during operation, through setting up warp and weft, the user of being convenient for stirs the weft according to use needs such as self size and use habit, adjusts the density on emulsion layer for by the core user of laminating more, help improving user's sleep quality.

The invention relates to a preparation process of a latex silk quilt, which is suitable for the latex silk quilt and comprises the following process flows:

s1, integrally forming the latex layer of the quilt core by adopting a Denluop process or a Telab process, checking the forming condition, manually cutting off redundant connection, and bonding the unconnected places by using glue to ensure the forming effect of the mounting groove, the latex frame and the net structure of the latex layer;

s2, silk yarns penetrate into the latex layer in the S1 to be filled, the silk yarns form the silk layer, the latex layer and the silk layer form a quilt core, and each square meter of the single-layer quilt core is 0.5-0.6 kg;

s3, manufacturing the latex balancing weight by adopting the method S1, changing the weight of the latex balancing weight by controlling the size of latex pores, manufacturing the latex silk balancing weight by adopting the methods S1 and S2, and changing the weight of the latex silk balancing weight by controlling the silk filling amount;

s4, selecting a proper type of balancing weight in the S3 according to requirements, and filling the balancing weight into a mounting groove of the quilt core in the S2;

s5, and finally, filling the quilt cover with a proper number of quilt cores containing the clump weights S4 according to the requirement.

The invention has the following beneficial effects:

1. according to the latex silk quilt and the preparation process thereof, the latex layer and the silk layer are arranged, so that the material characteristics of latex and silk are fully utilized; through filling silk in the emulsion layer for latex is fuller, and the emulsion layer has good support simultaneously, thereby fixes to silk layer and makes its non-deformable, keeps silk layer fluffy, guarantees good gas permeability, thereby makes to use more comfortablely.

2. According to the latex silk quilt and the preparation process thereof, the balancing weights are provided with the concave parts and the convex parts, so that the balancing weights are mutually clamped, when a plurality of layers of quilt cores are used, the balancing weights in the mounting grooves of the quilt cores are mutually clamped, the quilt cores are difficult to mutually slide in use, and the phenomenon that the quilt cores are folded in a quilt cover to influence the use comfort is avoided.

Drawings

The invention will be further explained with reference to the drawings.

FIG. 1 is a top view of the present invention;

FIG. 2 is a cross-sectional view taken at A-A of FIG. 1;

FIG. 3 is a top view of the comforter core;

FIG. 4 is a process flow diagram of the present invention;

in the figure: 1. a quilt cover; 11. a circular hole; 12. covering cloth; 2. a quilt core; 21. a latex layer; 211. mounting grooves; 212. a latex frame; 213. warp threads; 214. a weft; 22. a silk layer; 3. a balancing weight; 31. a protrusion; 32. and (4) sinking.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.

As shown in fig. 1 to 4, the latex silk quilt of the invention comprises a quilt cover 1, wherein a quilt core 2 is arranged in the quilt cover 1; the quilt core 2 comprises a latex layer 21 and a silk layer 22, the area of the middle part of the latex layer 21 is larger than the area of the edge, the latex layer 21 is in a raised state in the middle under a natural state, the latex layer 21 is divided into an upper layer and a lower layer, the area of the upper layer latex layer 21 is larger than the area of the lower layer latex layer 21, latex silk is fixedly connected between the upper layer latex layer 21 and the lower layer latex layer 21, and the silk layer 22 is filled between the upper layer latex layer 21 and the lower layer latex layer 21;

in the prior art, the silk product is easy to draw due to large fiber length, has poor elasticity and can form a whole after a short time, the air permeability is reduced, and the comfort level is reduced;

in the invention, the latex layer 21 and the silk layer 22 are arranged, so that the material characteristics of the latex and the silk are fully utilized; the silk is filled in the latex layer 21, so that the latex layer 21 is plump, meanwhile, the latex layer 21 has good support, the silk layer 22 is fixed through the latex silk to be not easy to deform, the silk layer 22 is kept fluffy, and good air permeability is ensured, so that a user can feel comfortable; through the area of control emulsion layer 21 for emulsion layer 21 middle part is the uplift state, and the area through the emulsion layer 21 that makes the upper strata is greater than the emulsion layer 21's of lower floor area, makes the uplift state more stable, and the emulsion layer 21 edge and the bed surface of uplift state contact, makes emulsion layer 21 have certain supporting role to the quilt, makes the quilt take on the human body, and not press on the human body, thereby reduces human heavy burden, improves the sleep quality.

As an embodiment of the invention, an installation groove 211 is formed at the edge of the latex layer 21, a counterweight 3 is placed in the installation groove 211, the height of the counterweight 3 is smaller than the depth of the installation groove 211, a circular hole 11 is formed in the corresponding position of the installation groove 211 of the quilt cover 1, and a cover cloth 12 is connected to the circular hole 11 through a magic tape; when the quilt cover is in work, the mounting groove 211 and the balancing weight 3 are arranged, the balancing weight 3 is latex blocks with different densities or latex blocks filled with silk, the weight of pure latex blocks is larger than that of the latex blocks filled with silk, the balancing weight 3 with proper weight is selected according to use requirements and is placed in the mounting groove 211, when the climate is cold, the balancing weight 3 with heavier weight is placed at the corner, the corner is pressed down more tightly, the quilt is contacted with the mattress more tightly, the ventilation possibility of people in sleeping and turning over is reduced, better heat preservation is realized, when the climate is cool, the balancing weight 3 with lighter weight is placed at the corner, the balancing weight 3 is filled with looser silk, the weight of the quilt is reduced, the ventilation property is improved, the heat preservation requirement of people in sleeping under different climate conditions is met, the round hole 11 is formed in the quilt cover 1, when the balancing weight 3 needs to be replaced, the cover cloth 12 on the quilt cover 1 is opened, the replacement is convenient for users to use.

As an embodiment of the present invention, a protrusion 31 is disposed on the top of the weight block 3, a recess 32 is disposed on the bottom of the weight block 3, and the recess 32 and the protrusion 31 of each weight block 3 can be engaged with each other; the during operation is through setting up sunken 32 and protruding 31 mutual block between the balancing weight 3 of being convenient for at balancing weight 3, when using the multilayer by core 2, each by balancing weight 3 in the core 2 mounting groove 211 mutually block with for by core 2 be difficult to the mutual slip when using, avoid by core 2 fold in by cover 1, influence the travelling comfort of using.

As an embodiment of the invention, the latex layer 21 is fixedly connected with a latex frame 212 at the edge, and the cross section of the latex frame 212 is in a groove shape; the during operation, through setting up latex frame 212, the structural strength of latex frame 212 has been improved for the recess shape in cross-section for being packed in the inside of quilt cover 1 by the laminating of core 2, avoid being slided by core 2 and quilt cover 1 edge production, thereby be difficult for walking the shape, latex frame 212 and quilt cover 1 in close contact with, thereby make by core 2 evenly distributed in quilt cover 1, thereby make the user have better use to experience.

As an embodiment of the invention, the middle part of the latex layer 21 is of a net structure, the net structure in the middle part of the latex layer 21 comprises warp threads 213 and weft threads 214, two ends of the warp threads 213 and the weft threads 214 are respectively fixedly connected with the latex frame 212, and the weft threads 214 are in sliding contact with the warp threads 213; during operation, through setting up warp 213 and weft 214, the user of being convenient for stirs weft 214 according to use needs such as self size and use habit, adjusts the density of emulsion layer 21 for by core 2 user of laminating more, help improving user sleep quality.

The invention relates to a preparation process of a latex silk quilt, which is suitable for the latex silk quilt and comprises the following process flows:

s1, integrally forming the latex layer 21 of the quilt core 2 by adopting a Denluop process or a Telab process, checking the forming condition, manually cutting off redundant connection, and bonding the unconnected places by using glue to ensure the forming effect of the mounting groove 211 of the latex layer 21, the latex frame 212 and the net-shaped structure;

s2, silk yarns penetrate into the latex layer 21 in the S1 to be filled, the silk yarns form the silk layer 22, the latex layer 21 and the silk layer 22 form the quilt core 2, and each square meter of the single-layer quilt core 2 is 0.5-0.6 kg;

s3, manufacturing the latex balancing weight 3 by adopting the method S1, changing the weight of the latex balancing weight 3 by controlling the size of latex pores, manufacturing the latex silk balancing weight 3 by adopting the methods S1 and S2, and changing the weight of the latex silk balancing weight 3 by controlling the silk filling amount;

s4, selecting a proper type of balancing weight 3 in the S3 according to requirements and filling the balancing weight into the mounting groove 211 of the quilt core 2 in the S2;

s5, finally, filling the quilt cover 1 with a proper number of quilt cores 2 filled with the clump weights 3 in S4 according to requirements.

The specific working process is as follows:

when the silk fabric is in work, the latex layer 21 and the silk layer 22 are arranged, so that the material characteristics of latex and silk are fully utilized; the silk is filled in the latex layer 21, so that the latex layer 21 is plump, meanwhile, the latex layer 21 has good support, the silk layer 22 is fixed through the latex silk to be not easy to deform, the silk layer 22 is kept fluffy, and good air permeability is ensured, so that a user can feel comfortable; the middle part of the latex layer 21 is in a raised state by controlling the area of the latex layer 21, the raised state is more stable by making the area of the upper latex layer 21 larger than the area of the lower latex layer 21, and the edge of the raised latex layer 21 is in contact with the bed surface, so that the latex layer 21 has a certain supporting effect on the quilt, the quilt is lapped on a human body instead of being pressed on the human body, the weight of the human body is reduced, and the sleeping quality is improved; by arranging the mounting groove 211 and the balancing weight 3, the balancing weight 3 is latex blocks with different densities or latex blocks filled with silk, the weight of pure latex blocks is larger than that of the latex blocks filled with silk, the balancing weight 3 with proper weight is selected according to use requirements and is placed in the mounting groove 211, when the climate is cold, the heavier balancing weight 3 is placed at the corner, so that the corner is pressed more tightly, the quilt is contacted with the mattress more tightly, the possibility of ventilation when people sleep and turn over is reduced, better heat insulation is realized, when the climate is cool, the lighter balancing weight 3 is placed at the corner, the balancing weight 3 is filled with looser silk, the weight of the quilt is reduced, the air permeability is improved, the heat preservation requirement of people during sleep under different climate conditions is met, the round hole 11 is formed in the quilt cover 1, when the balancing weight 3 needs to be replaced, the cover cloth 12 on the quilt cover 1 is opened for replacement, the use is convenient for users; the counterweight blocks 3 are convenient to be mutually clamped by arranging the concave 32 and the convex 31 on the counterweight block 3, when the multilayer quilt core 2 is used, the counterweight blocks 3 in the installation grooves 211 of the quilt core 2 are mutually clamped, so that the quilt core 2 is difficult to mutually slide in use, and the quilt core 2 is prevented from folding in the quilt cover 1 to influence the use comfort; by arranging the latex frame 212, the cross section of the latex frame 212 is groove-shaped, so that the structural strength of the latex frame 212 is improved, the quilt core 2 is attached and filled in the quilt cover 1, the quilt core 2 and the edge of the quilt cover 1 are prevented from sliding, the shape is not easy to move, the latex frame 212 is in close contact with the quilt cover 1, the quilt core 2 is uniformly distributed in the quilt cover 1, and a user has better use experience; through setting up warp 213 and weft 214, the user of being convenient for stirs weft 214 according to use needs such as self size and use habit, adjusts emulsion layer 21's density for by core 2 user of fitting more, help improving user sleep quality.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.