阅读说明：本技术 热交换器鳍片与用于制造热交换器鳍片的方法 (Heat exchanger fin and method for manufacturing a heat exchanger fin ) 是由 林家羽 郑善尹 于 2021-03-16 设计创作，主要内容包括：本发明涉及一种热交换器鳍片与用于制造热交换器鳍片的方法。热交换器包含多个热交换器鳍片与基板。热交换器鳍片各包含其内具有通道的交换增强部与辅助增强部。通道由第一金属板材与第二金属板材所形成。通道为真空且具有工作流体流通其中。通道能透过充满真空空间的工作流体的蒸发来增加与环境之间的热对流传导效率。蒸气流最终在较冷的表面处冷凝,以将热从热源分配至更大的冷凝表面。至少一个辅助增强部能增加热交换器热接触热源的表面积,因而能在不增加分配给热交换器的方形区域的同时进一步地提升对流换热的效率。(The present invention relates to a heat exchanger fin and a method for manufacturing the same. The heat exchanger includes a plurality of heat exchanger fins and a substrate. The heat exchanger fins each include an exchange enhancement portion and an auxiliary enhancement portion having a channel therein. The channel is formed by a first metal plate and a second metal plate. The channel is vacuum and has a working fluid flowing therethrough. The channels are capable of increasing the efficiency of heat convection conduction to the environment through evaporation of the working fluid filling the vacuum space. The vapor stream eventually condenses at the cooler surface to distribute heat from the heat source to the larger condensing surface. The at least one auxiliary enhancement can increase the surface area of the heat exchanger in thermal contact with the heat source, thereby further increasing the efficiency of convective heat transfer without increasing the square area allocated to the heat exchanger.)

1. A heat exchanger fin, comprising:

an auxiliary enhancing part, which is provided with at least one condensing channel and at least one auxiliary channel which are communicated; and

the exchange enhancement part is provided with at least one connecting channel and at least one evaporation channel which are communicated, and the at least one evaporation channel is communicated with the at least one auxiliary channel through the at least one connecting channel;

wherein the at least one condensing channel, the at least one auxiliary channel, the at least one connecting channel and the at least one evaporating channel are evacuated and have a working fluid flowing therethrough, and the auxiliary enhancing portion is bent at an angle relative to the exchange enhancing portion.

2. A heat exchanger fin according to claim 1, wherein the at least one auxiliary channel is disposed at an angle to the at least one condensing channel.

3. A heat exchanger fin according to claim 1, wherein the at least one connection channel is disposed at an angle to the at least one evaporation channel.

4. A heat exchanger fin according to claim 1, wherein the at least one condensation channel is disposed along and adjacent to an outer edge of the secondary enhancement portion.

5. A heat exchanger fin according to claim 1, wherein the at least one evaporation channel is disposed along and adjacent to an outer edge of the exchange enhancement portion.

6. The heat exchanger fin as claimed in claim 1, wherein the at least one auxiliary reinforcement portion has at least one auxiliary through hole.

7. The heat exchanger fin as claimed in claim 1, further comprising a first metal plate and a second metal plate joined to each other to form a fin base, a fin tip, a fin intermediate portion engaged with the fin base and the fin tip, the auxiliary reinforcement portion between the fin tip and the fin intermediate portion, and the exchange reinforcement portion between the fin intermediate portion and the fin base.

8. The heat exchanger fin as claimed in claim 7, wherein the at least one condensation channel is disposed along and adjacent to an outer edge of the fin tip portion.

9. A heat exchanger fin according to claim 7, wherein said at least one evaporation channel is disposed along and adjacent to an outer edge of said fin base.

10. The heat exchanger fin as recited in claim 1, wherein the number of said at least one auxiliary channel and said at least one connecting channel is plural, said at least one auxiliary channel is disposed in parallel with each other to communicate with said at least one condensing channel, said at least one connecting channel is disposed in parallel with each other to communicate with said at least one evaporating channel, and said at least one auxiliary channel is communicated with said at least one connecting channel, respectively.

11. A method for fabricating a heat exchanger fin, comprising:

providing a first metal plate and a second metal plate;

printing at least one condensation channel, at least one auxiliary channel, at least one connection channel and at least one evaporation channel on a first inner surface of the first metal plate and a second inner surface of the first metal plate, wherein the at least one condensation channel is communicated with the at least one auxiliary channel, the at least one connection channel is communicated with the at least one evaporation channel, and the at least one evaporation channel is communicated with the at least one auxiliary channel through the at least one connection channel;

joining the first inner surface of the first metal sheet and the second inner surface of the second metal sheet to regions not used for printing the at least one condensation channel, the at least one auxiliary channel, the at least one connection channel and the at least one evaporation channel; and

the first metal plate and the second metal plate which are combined are bent to form an exchange enhancement part with the at least one connecting channel and the at least one evaporating channel and an auxiliary enhancement part with the at least one condensing channel and the at least one auxiliary channel, wherein the auxiliary enhancement part is bent at an angle relative to the exchange enhancement part.

12. The method of claim 11, wherein the step of printing the at least one condensing channel, the at least one auxiliary channel, the at least one connecting channel, and the at least one evaporating channel further comprises:

forming a working channel to make the at least one condensing channel, the at least one auxiliary channel, the at least one connecting channel and the at least one evaporating channel communicate with the outside.

13. The method of claim 12, wherein the step of bending the joined first and second metal sheets further comprises:

inserting a working tube into the working channel; and

gas is filled into the at least one condensing channel, the at least one auxiliary channel, the at least one connecting channel and the at least one evaporating channel through the working pipe and the working channel.

14. The method of claim 13, wherein the step of filling the at least one condensing channel, the at least one auxiliary channel, the at least one connecting channel, and the at least one evaporating channel with gas further comprises:

injecting working fluid into the at least one condensing channel, the at least one auxiliary channel, the at least one connecting channel and the at least one evaporating channel, and vacuumizing.

15. The method of claim 14, wherein the step of injecting and evacuating the at least one condensing channel, the at least one auxiliary channel, the at least one connecting channel, and the at least one evaporating channel further comprises:

flattening the working tube to seal the working channel; and

the working tube is cut.

Technical Field

Example embodiments relate generally to the field of heat transfer, and more particularly to heat exchanger fins and methods of making the same.

Background

Heat generated while electrical/electronic components, equipment and systems are operating needs to be quickly and efficiently removed to maintain operating temperatures within manufacturer's recommended ranges, which is sometimes very challenging. As these components, devices and systems increase in functionality and application, the power increases, thereby increasing the need for heat dissipation.

For this reason, many means have been developed to remove heat from electrical/electronic components, devices and systems. One such method is an air cooling system that utilizes a heat exchanger in thermal contact with the components, devices and systems to carry heat away from the heat exchanger and utilizes an air stream flowing through the heat exchanger to carry heat away from the heat exchanger. One type of heat exchanger is constructed from a plurality of fins extending from a base plate. Thermal energy is transferred from the heat source to the base plate and then from the base plate to the fins and the ambient environment, and the fins increase the thermal contact area of the heat exchanger to increase heat transfer efficiency.

Thermal convection can be achieved by means of fans or natural convection. In terms of natural convection, the density of the high temperature air is lower than the ambient temperature and will naturally be in the direction of the opposite gravity from the heat exchanger and the fins, so that the attachment position of the heat exchanger and the orientation of the fins thereof will be in the direction of not blocking the movement of the air flow. During operation, if the fins are horizontally arranged, the fins face upwards, and if the fins are vertically arranged, the high-temperature airflow can be more easily lifted.

The heat dissipation efficiency of the fins of the heat exchanger depends on the heat transfer efficiency. Therefore, the shape, thickness, material and reinforcing structure can contribute to the heat dissipation performance of the fins. One type of heat exchanger fin is in the shape of a rectangular sheet and its dimensions are dictated by the square area of the heat exchanger for electrical and/or electronic components, devices and systems. Therefore, it is a challenge to increase the convective heat transfer between the heat exchanger and the environment by increasing the surface area of the heat exchanger in thermal contact with the heat source through the fins.

Disclosure of Invention

Accordingly, the present invention is directed to a heat exchanger fin and a method for manufacturing the same, so that the heat exchanger can increase the surface area of the heat contact with the heat source, thereby increasing the efficiency of convective heat transfer.

According to an embodiment of the present invention, a heat exchanger fin is provided, which includes an auxiliary enhancement portion and an exchange enhancement portion. The auxiliary enhancing part is provided with at least one condensing channel and at least one auxiliary channel which are communicated. The exchange enhancement part is provided with at least one connecting channel and at least one evaporation channel which are communicated, and the evaporation channel is communicated with the auxiliary channel through the connecting channel. The condensing channel, the auxiliary channel, the connecting channel and the evaporating channel are vacuumized and have a working fluid flowing in, and the auxiliary reinforcing part is bent at an angle relative to the exchange reinforcing part.

According to an embodiment of the present invention, a method for manufacturing a heat exchanger fin is provided, comprising the steps of: providing a first metal plate and a second metal plate; printing at least one condensation channel, at least one auxiliary channel, at least one connection channel and at least one evaporation channel on a first inner surface of the first metal plate and a second inner surface of the first metal plate, wherein the at least one condensation channel is communicated with the at least one auxiliary channel, the at least one connection channel is communicated with the at least one evaporation channel, and the at least one evaporation channel is communicated with the at least one auxiliary channel through the at least one connection channel; joining the first inner surface of the first metal sheet and the second inner surface of the second metal sheet to regions not used for printing the at least one condensation channel, the at least one auxiliary channel, the at least one connection channel and the at least one evaporation channel; and bending the first metal plate and the second metal plate which are combined to form an exchange enhancement part with the at least one connecting channel and the at least one evaporation channel and an auxiliary enhancement part with the at least one condensation channel and the at least one auxiliary channel and bent at an angle relative to the exchange enhancement part.

According to the heat exchanger fin and the manufacturing method thereof disclosed in the foregoing embodiments of the present invention, the auxiliary enhancing portion is bent at an angle with respect to the exchange enhancing portion, and the arrangement of the working fluid flowing through the condensing channel, the auxiliary channel, the connecting channel and the evaporating channel is provided under vacuum. Moreover, for the electric and/or electronic components, devices and systems which work in a vertical arrangement mode, the auxiliary reinforcing parts can increase the surface area of the heat exchanger which is in thermal contact with a heat source without increasing the square area of the heat exchanger. Therefore, it is possible to prevent the formation of the heat insulating layer around the heat source wall to restrict the heat transfer while further improving the efficiency of the heat transfer by the flow.

The foregoing description of the disclosed embodiments and the following description are presented to illustrate and explain the principles and spirit of the invention and to provide further explanation of the invention as claimed.

Drawings

FIG. 1A is a perspective view of a heat exchanger according to an exemplary embodiment;

FIG. 1B is a perspective view of a heat exchanger according to an exemplary embodiment from another perspective;

FIG. 2A is a perspective view of a heat exchanger fin of the heat exchanger of FIGS. 1A and 1B according to an exemplary embodiment;

FIG. 2B is a perspective view of the heat exchanger fin of FIG. 2A according to an exemplary embodiment;

FIG. 2C is a perspective view of the heat exchanger fin of FIG. 2A from another perspective, according to an exemplary embodiment;

FIG. 2D is a perspective view of the heat exchanger fin of FIG. 2A from yet another perspective, according to an exemplary embodiment;

FIG. 3A is a perspective view of a first sheet metal of the heat exchanger fin of FIGS. 1A and 1B according to an exemplary embodiment;

FIG. 3B is a perspective view of a second metal plate of the heat exchanger fin of FIGS. 1A and 1B according to an exemplary embodiment;

FIG. 4 is a flow chart of a method of manufacturing the heat exchanger fin of FIGS. 1A and 1B according to an exemplary embodiment;

fig. 5A is a perspective view of the heat exchanger fin of fig. 1A and 1B following step 440 of the method of manufacturing of fig. 4, in accordance with an exemplary embodiment;

fig. 5B is a perspective view of the heat exchanger fin of fig. 5A following step 460 of the method of manufacturing of fig. 4, in accordance with an exemplary embodiment;

FIG. 6 is a perspective view of another heat exchanger according to an exemplary embodiment.

[ notation ] to show

Heat exchanger fin 100, 600

Fin tip 111

Fin intermediate portion 112

Auxiliary reinforcement parts 113, 113a, 113b, 613

Exchange enhancing parts 115, 115a, 115b

Fin base 119

Condensation channels 137, 137a, 137b, 637

Auxiliary channels 147, 147a, 147b, 647

Connecting channels 127, 127a, 127b

Evaporation passages 153, 153a, 153b

First heat source 182

First metal plate 183

Second metal plate 187

Second heat source 188

Substrate 190

Assembly surface 191

Assembly groove 192

Contact surface 199

Manufacturing method, method 400

Providing step, step 410

Pattern printing step, step 415

Step 420 of roll bonding

Formation step, step 425

Air inflation step, step 440

Step 450 of injecting and evacuating

Sealing and cutting step, step 460

Heat exchanger 500

Working section 521

Auxiliary via 657

Working tube 917

Heat exchanger fin set 1000

Detailed Description

The detailed features and advantages of the present invention will be described in detail below in the detailed description, which is sufficient for anyone skilled in the art to understand the technical content of the present invention and to implement the present invention, but not to limit the scope of the present invention in any way.

Various principles relating to heat exchanger systems and methods, including examples of specific configurations and sheet metal and channels that can embody this concept, will be described with reference to examples of heat exchanger systems and methods. More specifically, but not exclusively, the inventive concept will be illustrated by an example of a selected heat exchanger system and method, but some well-known functions and structures have not been described in detail for purposes of brevity and clarity. Nevertheless, to the accomplishment of the various features and/or requirements, one or more of the principles disclosed herein may be applied to other heat exchange systems and methods of various embodiments.

Thus, other embodiments than the exemplary heat exchanger systems and methods described herein can also be used to implement the concepts described herein, and can also be used in applications other than those detailed herein. That is, it will be understood by those of ordinary skill in the art, after reading the disclosure herein, that other embodiments of the heat exchanger system and method not described in detail herein are also within the scope of the present invention.

Embodiments disclosed herein relate to heat exchangers and heat exchanger fins and methods of fabricating heat exchanger fins that are under vacuum and have a working fluid flowing therethrough. One embodiment of the present invention provides a heat exchanger including a plurality of heat exchanger fins and a substrate. The heat exchanger fins each include an exchange enhancement (exchange enhancement) and an auxiliary enhancement (auxiliary enhancement) having channels (channels) therein. The channels are formed by the first metal plate and the second metal plate. The channels are evacuated and have a working fluid flowing therethrough. The closed circulation system of the channels of each fin enhances the efficiency of the heat convection between the heat exchanger and its environment by evaporating the working fluid in a vacuum environment. The vapor stream may eventually condense at a cooler surface, distributing the heat energy from the heat source evaporation interface to a larger condensing cooling surface area. The auxiliary enhancements can increase the surface area of the heat source in thermal contact with the heat exchanger through the fins, thereby further improving the efficiency of thermal convection between the heat exchanger and its environment without increasing the square area of the heat exchanger for use with electrical and/or electronic components, devices and systems.

FIG. 1A is a perspective view of a heat exchanger according to an exemplary embodiment. FIG. 1B is a perspective view of a heat exchanger from another perspective according to an exemplary embodiment. The heat exchanger 500 may be used to cool at least one of an electrical and/or electronic component, device, and/or system. Referring to fig. 1A and 1B, the heat exchanger 500 includes a heat exchanger fin assembly 1000 and a substrate 190. The heat exchanger fin set 1000 includes a plurality of heat exchanger fins (also referred to as "fins") 100, each of which includes a fin base 119, a fin middle 112, and a fin tip 111 opposite to the fin base 119, an exchange enhancement portion 115, and an auxiliary enhancement portion 113. The auxiliary reinforcement portion 113 is connected to the exchange reinforcement portion 115 and bent at an angle with respect to the exchange reinforcement portion 115. The substrate 190 includes an assembly surface 191 and a contact surface 199 opposite to the assembly surface 191. The assembling surface 191 has a plurality of assembling grooves 192 substantially parallel to each other with the same interval therebetween.

The size, depth and number of assembly slots 192 should correspond to the size, height and number of fin bases 119 of the heat exchanger fin 100. The fin base 119 of the heat exchanger fin 100 may be thermally contacted and permanently attached to the assembly slot 192 by a fastening means such as welding, but other suitable fastening means may be used in the present invention as long as the purpose of efficiently transferring heat from the substrate 190 to the heat exchanger fin set 1000 is achieved. In some embodiments, the fin bases 119 may each have a hem (hemmed) to enhance their structural strength and increase the surface area for transferring heat from the substrate 190 to the heat exchanger fin set 1000.

The area occupied by the heat exchanger fin assembly 1000 on the assembly surface 191 may be adjusted according to the application and design, for example, in one example, the area may be smaller so as to leave one or more surfaces of the assembly surface 191 unoccupied, or the area may be larger so as to extend outward on one or more side edges of the assembly surface 191, but the invention is not limited thereto.

One or more heat sources for the electrical and/or electronic components, devices, and/or systems and/or any combination thereof may be attached to contact surface 199, for example, by any means commonly used in the art, so long as the heat is efficiently conducted to substrate 190.

In some embodiments, the first and second heat sources 182, 188 may be attached to a contact surface 199 of the substrate 190. The power requirement and maximum operating temperature tolerance of the first heat source 182 may be less than the power requirement and maximum operating temperature tolerance of the second heat source 188, and the first heat source 182 is closer to ground (ground) than the second heat source 188 during operation, but the invention is not limited thereto. Other heat sources having different power requirements and maximum operating temperature tolerances may be used in other embodiments.

Fig. 2A is a perspective view of a heat exchanger fin of the heat exchanger of fig. 1A and 1B according to an exemplary embodiment. Fig. 2B is a perspective view of the heat exchanger fin of fig. 2A according to an exemplary embodiment. Fig. 2C is a perspective view of the heat exchanger fin of fig. 2A from another perspective, according to an example embodiment. Fig. 2D is a perspective view of the heat exchanger fin of fig. 2A from yet another perspective, according to an example embodiment. Fig. 3A is a perspective view of a first sheet metal of the heat exchanger fin of fig. 1A and 1B according to an exemplary embodiment. Fig. 3B is a perspective view of a second metal sheet of the heat exchanger fin of fig. 1A and 1B according to an example embodiment. Referring to fig. 2A-3B and to fig. 1A and 1B, the heat exchanger fin 100 may each include a first metal plate 183 and a second metal plate 187 having a configuration in which a first inner surface is assembled to a second inner surface. The first metal sheet 183 and the second metal sheet 187 form a fin base 119, a fin middle 112, a fin tip 111, auxiliary enhancements 113a, 113b including at least one condensation channel 137a, 137b and at least one auxiliary channel 147a, 147b, and exchange enhancements 115a, 115b including at least one connection channel 127a, 127b and at least one evaporation channel 153a, 153 b.

As can be seen from the figure, the auxiliary enhancing part 113a and the exchange enhancing part 115a are located or formed on the first metal plate 183, and the auxiliary enhancing part 113b and the exchange enhancing part 115b are located or formed on the second metal plate 187, so that the condensation channel 137a and the auxiliary channel 147a of the auxiliary enhancing part 113a and the connection channel 127a and the evaporation channel 153a of the exchange enhancing part 115a are located or formed on the first metal plate 183, and the condensation channel 137b and the auxiliary channel 147b of the auxiliary enhancing part 113b and the connection channel 127b and the evaporation channel 153b of the exchange enhancing part 115b are located or formed on the second metal plate 187, wherein the auxiliary enhancing part 113a and the auxiliary enhancing part 113b together form the auxiliary enhancing part 113, and the condensation channel 137a and the condensation channel 137b together form the condensation channel 137, the auxiliary channel 147a and the auxiliary channel 147b together form the auxiliary channel 147, the exchange enhancement part 115a and the exchange enhancement part 115b together form the exchange enhancement part 115, the connection channel 127a and the connection channel 127b together form the connection channel 127, and the evaporation channel 153a and the evaporation channel 153b together form the evaporation channel 153, so that the auxiliary enhancement part 113 refers to a set of the auxiliary enhancement parts 113a and 113b, the condensation channel 137 refers to a set of the condensation channels 137a and 137b, the auxiliary channel 147 refers to a set of the auxiliary channels 147a and 147b, the exchange enhancement part 115 refers to a set of the exchange enhancement parts 115a and 115b, the connection channel 127 refers to a set of the connection channels 127a and 127b, and the evaporation channel 153 refers to a set of the evaporation channels 153a and 153 b.

In some embodiments, the condensation channels 137a, 137b of the auxiliary enhancement portion 113 are disposed along and adjacent to the outer edge length or fin tip portion 111 and communicate with the auxiliary channels 147a, 147b, respectively. The evaporation channels 153a, 153b of the exchange enhancement portion 115 are disposed along and adjacent to the outer edge length or fin base 119 thereof and communicate with the connection channels 127a, 127b, respectively. The auxiliary passages 147a, 147b communicate with the connection passages 127a, 127b, respectively. The condensation passages 137a, 137b communicate with the auxiliary passages 147a, 147b, respectively, and the evaporation passages 153a, 153b communicate with the connection passages 127a, 127b, respectively. The auxiliary channels 147a, 147b are equally disposed in parallel with the connecting channels 127a, 127b and are inclined at an angle with respect to the evaporating channels 153a, 153b and the condensing channels 137a, 137b, but the present invention is not limited to this angle as long as a downward flow of the working fluid is generated.

In some embodiments, the number of the condensing channels 137 and the number of the evaporating channels 153 may be one, respectively, but the invention is not limited thereto. In alternative embodiments, there may be a plurality of condensing passages and a plurality of evaporating passages, as long as the condensing passages in the auxiliary enhancement portion 113 communicate with the auxiliary passages 147a, 147b and the evaporating passages in the exchange enhancement portion 115 communicate with the connecting passages 127a, 127 b.

In some embodiments, only a single auxiliary channel 147a, a single auxiliary channel 147b, a single connecting channel 127a and a single connecting channel 127b are possible, but the invention is not limited thereto. In alternative embodiments, there may be more than two auxiliary channels 147a, more than two auxiliary channels 147b, more than two connecting channels 127a and/or more than two connecting channels 127b, and any number of combinations of the channels. In some non-limiting embodiments, the number of the auxiliary channels 147a and the connecting channels 127a may be 24, the number of the auxiliary channels 147b and the connecting channels 127b may be 23, as long as the auxiliary channels 147a and/or the auxiliary channels 147b are disposed in the auxiliary reinforced portion 113, the connecting channels 127a and/or the connecting channels 127b are disposed in the exchange reinforced portion 115, and the auxiliary channels 147a, the auxiliary channels 147b, the connecting channels 127a and/or the connecting channels 127b are disposed in parallel on average and at an angle to the evaporation channels 153 and the condensation channels 137, respectively.

In some embodiments, the flow rates of the condensing channels 137 and the evaporating channels 153 are uniform and twice as large as the flow rates of the auxiliary channels 147a and 147b and the connecting channels 127a and 127b, respectively, but the invention is not limited thereto. It is self-evident to one skilled in the art that the vertical and horizontal dimensions can be adjusted according to different application and design requirements, as long as the condensation channels 137a, 137b, the auxiliary channels 147a, 147b, the connection channels 127a, 127b and the evaporation channels 153a, 153b can increase the heat dissipation and heat dissipation performance of the heat exchanger fin set 1000 and the auxiliary enhancement portions 113 can increase the surface area of the heat source contacting the heat exchanger 500 without increasing the area of the heat exchanger 500 during vertical operation and prevent the formation of a thermal insulation layer around the heat source wall to limit heat transfer.

In some embodiments, each of the heat exchanger fins 100 is under vacuum and has a working fluid flowing therethrough. The working fluid is naturally distributed in the auxiliary channels 147a and 147b of the auxiliary reinforcement part 113 and the connection channels 127a and 127b and the evaporation channels 153a and 153b of the exchange reinforcement part 115 as a liquid vapor column and a gas column. The heat exchanger fins 100 each include an evaporator region (evaporation channels 153), a condenser region (condensation channels 137), vapor flow regions (auxiliary channels 147a, 147b and connecting channels 127a, 127b) extending from the evaporator and condenser regions, respectively. When the heat from the first and second heat sources 182, 188 is transferred to the contact surface 199 of the substrate 190, the heat converts the working fluid into vapor such that the vapor column in the vapor flow region becomes larger. At the same time, heat is removed in the condenser area to reduce bubbles. This phenomenon of volume expansion due to evaporation and contraction due to condensation generates an oscillating motion (oscillation motion) in the passages (the condensation passages 137a, 137b, the auxiliary passages 147a, 147b, the connection passages 127a, 127b, and the evaporation passages 153a, 153 b). The volume of the condenser region is at least equal to or greater than the volume of the evaporator region to facilitate the oscillating motion. The temperature gradient between the evaporator region and the condenser region and the tensions generated in the condensing passages 137a, 137b, the auxiliary passages 147a, 147b, the connecting passages 127a, 127b, and the evaporating passages 153a, 153b cause a state of pressure imbalance. The pressure increased by the working fluid flowing downwards through the auxiliary channels 147a and 147b and part of the connecting channels 127a and 127b can enhance the upward flowing oscillating force flowing through the evaporation channels 153a and 153b, the other part of the connecting channels 127a and 127b and the auxiliary enhancing parts 113a and 113b, thereby enhancing the heat transfer efficiency of the electric and/or electronic elements, devices and systems. Thermal fluid transfer can occur in the heat exchanger fin 100 by self-sustaining oscillating driving forces to achieve a pressure pulse that is fully thermally driven.

It will be understood by those skilled in the art that the shapes, widths, lengths, etc. of the condensation channels 137a, 137b and the auxiliary channels 147a, 147b of the auxiliary enhancement portion 113 and the connection channels 127a, 127b and the evaporation channels 153a, 153b of the exchange enhancement portion 115 can be adjusted according to the requirements of the application and design, for example, it may have a wavy shape, a larger or smaller width, a longer or shorter length, and/or any combination thereof, the present invention is not limited to these embodiments, as long as the condensing channels 137a, 137b, the auxiliary channels 147a, 147b, the connecting channels 127a, 127b, and the evaporating channels 153a, 153b can increase the heat dissipation and heat dissipation performance of the heat exchanger fin set 1000, and the auxiliary enhancing portions 113 can increase the surface area of the heat source contacting the heat exchanger 500 without increasing the area of the heat exchanger 500 and prevent the heat source wall from forming a heat insulating layer around the heat source wall to limit the heat transfer when operating vertically.

The heat exchanger fin assembly 1000 has the working fluid flowing through the condensing channels 137a, 137b, the auxiliary channels 147a, 147b, the connecting channels 127a, 127b and the evaporating channels 153a, 153b under vacuum, thereby having higher heat dissipation and heat dissipation performance compared to a solid heat exchanger fin. In addition, the auxiliary reinforcing parts 113a and 113b can increase the surface area of the heat exchanger in thermal contact with the heat source without increasing the square area of the heat exchanger in the case of the electrical and/or electronic component, device, and system in which the component is vertically disposed. Therefore, it is possible to prevent the formation of the heat insulating layer around the heat source wall to restrict the heat transfer while further improving the efficiency of the heat transfer by the flow.

In some embodiments, the first and second inner surfaces of the first and second metal plates 183 and 187 may be engaged with each other except for the condensation channels 137a and 137b and the auxiliary channels 147a and 147b of the auxiliary reinforcement part 113 and the connection channels 127a and 127b and the evaporation channels 153a and 153b of the exchange reinforcement part 115, but the invention is not limited thereto.

In some embodiments, the heat exchanger fin 100 may be made of aluminum or aluminum alloy by roll-bonding. Fig. 4 is a flow diagram of a method 400 (or simply "method 400") of manufacturing the heat exchanger fin 100 of fig. 2A according to an example embodiment. Referring to fig. 4 and 1A-3B, the heat exchanger fin 100 fabricated by the method 400 has working fluid flow under vacuum, wherein the method 400 generally comprises a providing step 410 (or simply "step 410"), a pattern printing step 415 (or simply "step 415"), a roll bonding step 420 (or simply "step 420"), a forming step 425 (or simply "step 425"), an inflating or blowing step 440 (or simply "step 440"), an injecting and evacuating step 450 (or simply "step 450"), and a sealing and cutting step 460 (or simply "step 460"). Step 410 includes providing a first metal sheet 183 and providing a second metal sheet 187. In some embodiments, the first sheet metal material 183 and the second sheet metal material 187 may be provided by winding the metal through a spreader mechanism and then aligning the metal with respect to each other through a suitable roller frame. Next, in step 415, the patterns of the condensation channels 137a, the auxiliary channels 147a, the connection channels 127a and the evaporation channels 153a are printed on the first metal plate 183, and the patterns of the condensation channels 137b, the auxiliary channels 147b, the connection channels 127b and the evaporation channels 153b are printed on the second metal plate 187. In some embodiments, the plates are cleaned and then printed by screen printing through the graphite patterns of the condensation channels 137a, 137b, the auxiliary channels 147a, 147b, the connection channels 127a, 127b, and the evaporation channels 153a, 153 b. In some embodiments, the heat exchanger fin 100 further comprises a working channel 121 extending from an end of the working section 521 to an outer edge of the heat exchanger fin 100. In some embodiments, a screen printing process using a graphite pattern may also be used to print the working channel. Next, in step 420, the first inner surface of the first metal plate is integrally connected to the area of the second inner surface of the second metal plate not used for the printing channel. Therefore, in step 425, the auxiliary reinforcement portion 113 is formed by bending the joined first metal plate and second metal plate. In some embodiments, the bending length of the auxiliary reinforcement part 113 may be determined by or equal to the gap between the heat exchanger fins 100, but the invention is not limited thereto. The bending length may be smaller than the gap between the heat exchanger fins 100, as long as the auxiliary reinforcement part 113 includes at least one condensation channel 137a, 137b, at least one auxiliary channel 147a, 147b to communicate the connection channels 127a, 127b of the exchange reinforcement part 115 with the evaporation channels 153a, 153 b.

It will be understood by those skilled in the art that the graphite is used as a release agent (releasing agent) to prevent the first metal plate from being bonded to the second metal plate in the patterned region, but the invention is not limited thereto. Any method or material known to those skilled in the art may be used as the release agent so long as it prevents the patterned areas of the first and second metal sheets from being joined after the roll joining step.

In some embodiments, the thickness of the first metal plate and the second metal plate may be between 0.250mm and 3.00 and may have a variation of 40% to 60%, but the invention is not limited thereto. It will be understood by those skilled in the art that the thickness and variation of the first metal plate and the second metal plate can be adjusted according to the material used, the initial thickness, the number of plates, the manufacturing process, and the design requirements for heat transfer effectiveness.

In some embodiments, the heat exchanger fin 100 may have a quadrilateral shape, but the invention is not limited thereto. It will be understood by those skilled in the art that the heat exchanger fins may have other shapes and may have more than one shape according to the requirements of the application and design, as long as the condensation channels 137a, 137b, the auxiliary channels 147a, 147b, the connection channels 127a, 127b and the evaporation channels 153a, 153b can increase the heat dissipation and heat dissipation performance of the heat exchanger fin set 1000 and the auxiliary enhancement portions 113 can increase the surface area of the heat source in thermal contact with the heat exchanger 500 and prevent the formation of a heat insulating layer around the heat source wall to limit the heat transfer without increasing the area of the heat exchanger 500 in the vertical operation.

Fig. 5A is a perspective view of the heat exchanger fin of fig. 1A and 1B following step 440 of the method of manufacturing of fig. 4 according to an exemplary embodiment. Referring to fig. 5A and fig. 1A to 4, in step 430, the working tube 917 is inserted and fixed to a working channel 121, and the working channel 121 extends from one end of the working section 521 to the outer edge of the heat exchanger fin 100. The operation tubes allow the condensation passages 137a, 137b, the auxiliary passages 147a, 147b, the connection passages 127a, 127b, and the evaporation passages 153a, 153b to communicate with the outside. Next, in step 440, the channels may be inflated or blown by a pressurized gas that uniformly inflates the heat exchanger fin 100. In some embodiments, the gas for inflation or blowing may be ambient air with a suitable pressure, but the invention is not limited thereto. In alternative embodiments, the gas used for inflation or blowing may also be nitrogen, oxygen, argon, carbon dioxide or any commonly available gas or mixtures thereof. In some embodiments, the first sheet metal 183 and the second sheet metal 187 are placed in a mold prior to uniformly inflating or blowing the heat exchanger fin 100.

In some embodiments, the height or radius of the cross-section of the condensing channel 137 and the evaporating channel 153 is between 0.125mm and 1.50mm, and the height or radius of the cross-section of the auxiliary channels 147a and 147b and the connecting channels 127a and 127b is between 0.0625mm and 0.75mm, but the invention is not limited thereto. It will be appreciated by those of ordinary skill in the art that the heights or radii of the condensing channels 137a, 137b, auxiliary channels 147a, 147b, connecting channels 127a, 127b, and evaporating channels 153a, 153b may be adjusted to be larger, smaller, and/or other variations depending on the materials used, starting thickness, number of sheets, manufacturing process, and design requirements for heat transfer effectiveness.

Then, in step 450, the working fluid is injected into the working fluid and the air is pumped out. Fig. 5B is a perspective view of the heat exchanger fin of fig. 5A following step 460 of the method of manufacturing of fig. 4 according to an exemplary embodiment. Referring to fig. 5B and to fig. 1A-5A, in step 460, the working tube 917 is sealed and bonded by flattening, and after cooling, the working channel of the working section 521 is cut away, thereby forming the heat exchanger fin 100 including the auxiliary enhancement 113 having at least one condensation channel 137 and at least one auxiliary channel 147a, 147B, and the exchange enhancement 115 having at least one connecting channel 127a, 127B and at least one evaporation channel 153.

In some embodiments, the auxiliary enhancing portion 113 includes the condensing channels 137a and 137b and the auxiliary channels 147a and 147b, but the invention is not limited thereto. In alternative embodiments, the auxiliary reinforcement may also include additional auxiliary reinforcement features. Fig. 6 is a perspective view of another heat exchanger according to an exemplary embodiment. Referring to fig. 6 and fig. 1A to 5B, the auxiliary enhancing portion 613 further includes at least one auxiliary through hole 657, and the auxiliary through hole 657 is disposed in the auxiliary enhancing portion 613, but does not interfere with the condensing channel 637 and the auxiliary channel 647. The auxiliary through hole 657 allows air to flow through the auxiliary enhancing portion 613, thereby facilitating heat dissipation and heat dissipation performance of the heat exchanger fin 600; in particular, when the fins are turned upward by the flat pendulum, the hot air with high temperature can flow upward more easily. In some embodiments, the number of the auxiliary vias 657 may be one, but the invention is not limited thereto. In alternative embodiments, the number of auxiliary through holes 657 may also be more than two. In yet another embodiment, the number of auxiliary through holes 657 may be 24 and may be configured beside and/or between the auxiliary passages 647. In some embodiments, the shape of the auxiliary via 657 may be circular, but the invention is not limited thereto. In alternative embodiments, the auxiliary through holes may be quadrilateral, hexagonal or other suitable shapes as long as the auxiliary through holes can allow air to flow through the auxiliary reinforcing portion 613 to facilitate heat dissipation and heat dissipation of the heat exchanger fin 600.

In some embodiments, the heat exchanger fin 600 further including the auxiliary through hole 657 may also be applied to the heat exchanger 500 described in fig. 1A to 1B. The heat exchanger 500 may also include a plurality of heat exchanger fins 600 and a substrate 190 for cooling electrical and/or electronic components, devices, and/or systems. The heat exchanger 500 is described in the foregoing embodiments, and therefore, for the sake of brevity, will not be described in detail later.

In some embodiments, the heat exchanger fin 600 further including the auxiliary through holes 657 has features similar to those of the heat exchanger fin 100 described in the foregoing embodiments of fig. 2A to 3B, and therefore, for the sake of brevity, the description thereof will not be repeated.

In some embodiments, the method 400 described above with respect to fig. 4-5B for fabricating a heat exchanger fin 100 having a working fluid flowing therethrough under vacuum may also be used to fabricate a heat exchanger fin 600 further comprising auxiliary through holes 657. The method 400 for fabricating the heat exchanger fin 600 has been described in the foregoing embodiments, and therefore, for the sake of brevity, will not be described again.

In some embodiments, the first metal plate 183 and the second metal plate 187 may be made of aluminum or aluminum alloy by rolling, but the invention is not limited thereto. It will be understood by those skilled in the art that other manufacturing processes such as stamping may be used to form the first metal sheet 183 and the second metal sheet 187 depending on the material and manufacturing requirements. It will be appreciated by those skilled in the art that the first and second metal plates 183, 187 may be made of copper, copper alloy or other ductile metallic heat conductive material with relatively high thermal conductivity, depending on the application and design requirements, so long as the heat exchanger fin 100 can be formed by rolling or stamping.

In some embodiments, the base plate 190 is made of aluminum or aluminum alloy, and is suitable for permanently welding each fin base 119 of the heat exchanger fin 100 to the assembly groove 192 by using a welding technique, but the invention is not limited thereto. Depending on the application and design requirements, the substrate 190 may also be made of copper, copper alloy, or other ductile metallic thermal conductive material with relatively high thermal conductivity properties, so long as the fin base 119 is permanently thermally contacted and engaged with the assembly groove 192.

In some embodiments, the substrate 190 may be made of a malleable metal thermal conductive material with a high thermal conductivity, but the invention is not limited thereto. In an alternative embodiment, the substrate 190 is evacuated and has a working fluid flowing therethrough. In an alternative embodiment, the substrate 190 has an inlet and an outlet for the working fluid to flow through.

In some embodiments, if the heat exchanger fin 100 is manufactured by a stamping process, etc., the first and second inner surfaces except for the areas for forming the condensing channels 137a, 137b, the auxiliary channels 147a, 147b, the connecting channels 127a, 127b and the evaporating channels 153a, 153b may be joined or integrated by any joining method known to one of ordinary skill in the art, such as ultrasonic welding, diffusion welding, laser welding, etc.

In some embodiments, if a stamping process is used, axial or circumferential capillary structures having cross-sectional geometries such as triangular, rectangular, trapezoidal, or polygonal shapes may be formed on the inner surfaces of the condensation channels 137a, 137b, auxiliary channels 147a, 147b, connecting channels 127a, 127b, and evaporation channels 153a, 153b according to size and application, so as to allow the condensation liquid to flow back to the evaporation surface by capillary force, thereby keeping the evaporation surface wet to obtain a larger heat flux.

It will be appreciated by those of ordinary skill in the art that in alternative embodiments, the heat exchanger fin 100 may be fabricated by further performing a heat treatment process and the present invention is not limited thereto. In addition, it is understood by those skilled in the art that other steps may be added to the process to increase the functionality of the final product. Moreover, the steps can be adjusted according to requirements. For example, preparation steps such as alloying, casting, shaving and preheating, intermediate annealing, solution heat treatment or final annealing, stretching, leveling, slicing, trimming and aging may be performed.

In some embodiments, the heat exchanger fins 100 each comprise two single-sided gas-filled and crimped-bonded plates having at least one condensing channel 137a, 137b and at least one auxiliary channel 147a, 147b of the auxiliary enhancement portion 113 and at least one connecting channel 127a, 127b and at least one evaporating channel 153a, 153b of the exchange enhancement portion 115, but the invention is not limited thereto. In an alternative embodiment, the heat exchanger fins can also be produced by one-sided gas filling and crimping of the sheet metal joined together and each comprise at least one condensation channel, at least one auxiliary channel, at least one connection channel and at least one evaporation channel. In another alternative embodiment, the heat exchanger fin having the at least one condensing channel 137a, 137b and the at least one auxiliary channel 147a, 147b of the auxiliary enhancing portion 113 and the at least one connecting channel 127a, 127b and the at least one evaporating channel 153a, 153b of the exchange enhancing portion 115 may also be used as an independent heat exchanger, but the invention is not limited thereto.

In some embodiments, the working fluid is acetone (acetone), but the invention is not limited thereto. The use of other suitable working fluids is also a common option to the general knowledge in the art. In a non-limiting example, the working fluid may also comprise cyclopentane (cyclopentane) or n-hexane (n-hexane), so long as the working fluid is vaporized by the heat source and its vapor condenses back into the working fluid and flows back to the heat source.

The heat exchanger 500 includes a heat exchanger fin assembly 1000 and a substrate 190. The heat exchanger fins 100 of the heat exchanger fin assembly 1000 each include at least one auxiliary enhancement portion 113 and an exchange enhancement portion 115, the auxiliary enhancement portion 113 has at least one condensation channel 137a, 137b and at least one auxiliary channel 147a, 147b, the exchange enhancement portion 115 has at least one evaporation channel 153a, 153b and at least one connection channel 127a, 127b respectively communicating with the auxiliary channels 147a, 147 b. The auxiliary reinforcing part 113 and the exchange reinforcing part 115 are formed of a first metal plate 183 and a second metal plate 187. The at least one condensing channel 137a, 137b, the at least one auxiliary channel 147a, 147b, the at least one connecting channel 127a, 127b, and the at least one evaporating channel 153a, 153b are evacuated and are in fluid communication with the working fluid. The at least one condensing channel 137a, 137b, the at least one auxiliary channel 147a, 147b, the at least one connecting channel 127a, 127b, and the at least one evaporating channel 153a, 153b increase the heat dissipation and heat dissipation performance of each heat exchanger fin 100. When operating in the vertical direction, the auxiliary reinforcement part 113 can increase the surface area of the heat source thermally contacting the heat exchanger 500 without increasing the area of the heat exchanger 500. Therefore, the heat transfer rate can be further increased while preventing the formation of the heat insulating layer around the heat source wall to restrict the heat transfer.

In one embodiment, the plurality of heat exchanger fins have a working fluid flowing therethrough under vacuum and each comprises at least one first metal plate and at least one second metal plate. The first metal plate and the second metal plate form a fin base, a fin middle part, a fin tip part, an exchange enhancement part and an auxiliary enhancement part. The auxiliary enhancing part comprises at least one condensing channel and at least one auxiliary channel. The exchange enhancement part comprises at least one evaporation channel and at least one connecting channel. The heat exchanger fin has a working fluid flowing through the condensing channel, the auxiliary channel, the connecting channel and the evaporating channel under vacuum, so that the heat exchanger fin has higher heat dissipation performance and heat dissipation efficiency compared with a solid heat exchanger fin. Moreover, for vertically positioning the operating electrical and/or electronic components, devices and systems, the auxiliary enhancing portion can increase the surface area of the heat exchanger in thermal contact with the heat source without increasing the square area of the heat exchanger. Therefore, it is possible to prevent the formation of the heat insulating layer around the heat source wall to restrict the heat transfer while further improving the efficiency of the heat transfer by the flow.

The concepts disclosed herein are not intended to be limited to the embodiments disclosed herein. As used herein, directional terms, such as "upper," "lower," "above," "below," "horizontal," "vertical," "left," "right," and the like, do not refer to absolute relative positions, and/or orientations. As used herein, words such as "first", "second", etc. are used for distinguishing purposes only. Furthermore, as used herein, the terms "comprises" and/or "comprising," when used in this specification, specify the presence of stated features, operations, and/or groups, and combinations thereof, but do not preclude the presence or addition of other features, operations, and/or groups, and combinations thereof. In addition, the order of steps is not absolute unless specifically stated. Furthermore, unless otherwise indicated, the description of an element in the singular (e.g., one or more) is not intended to refer to one or more elements, but may encompass the inclusion of one or more elements. Moreover, as used herein, "and/or" includes any and every one of the listed elements. As used herein, range language such as "at least," "greater than," "less than," "no greater than," and the like can be used to describe an overall range, sub-ranges, average values, and/or upper or lower limits. Those of ordinary skill in the art will understand that all structural and functional equivalents to the various embodiments disclosed herein are intended to be encompassed by the claims as claimed. Moreover, nothing disclosed herein is intended to be dedicated to the public regardless of whether such disclosure is recited in the claims.

Although the present invention has been described with reference to the above embodiments, it is not intended to limit the invention. All changes and modifications that come within the spirit and scope of the invention are desired to be protected by the following claims. With regard to the scope of protection defined by the present invention, reference should be made to the appended claims.