阅读说明：本技术 泵送设备及其控制装置和控制方法 (Pumping equipment and control device and control method thereof ) 是由 李沛林 王佳茜 万梁 吴慧 赵佩珩 于 2021-01-04 设计创作，主要内容包括：本发明提供一种泵送设备及其控制装置和控制方法,属于工程机械领域。控制装置包括：控制器、泵送油缸、换向信号装置、换向阀和比例溢流阀,控制器与换向信号装置以及换向阀和比例溢流阀的控制端连接,用于根据来自换向信号装置的换向信号向换向阀发出换向阀控制信号,根据换向阀的位置生成比例溢流阀控制信号；泵送油缸通过油路与换向阀的工作油口连通；比例溢流阀的第一端通过油路与换向阀的进油口连通,第二端通过油路与换向阀的回油口连通；比例溢流阀用于根据比例溢流阀控制信号控制油路设定压力,以使得当换向阀开始由第一端位向中位移动时,油路设定压力为第一设定压力,当换向阀开始由中位向第二端位移动时,油路设定压力为第二设定压力。(The invention provides pumping equipment and a control device and a control method thereof, and belongs to the field of engineering machinery. The control device includes: the controller is connected with the reversing signal device and control ends of the reversing valve and the proportional overflow valve and is used for sending a reversing valve control signal to the reversing valve according to a reversing signal from the reversing signal device and generating a proportional overflow valve control signal according to the position of the reversing valve; the pumping oil cylinder is communicated with a working oil port of the reversing valve through an oil way; the first end of the proportional overflow valve is communicated with an oil inlet of the reversing valve through an oil way, and the second end of the proportional overflow valve is communicated with an oil return port of the reversing valve through an oil way; the proportional overflow valve is used for controlling the oil path set pressure according to a control signal of the proportional overflow valve, so that the oil path set pressure is the first set pressure when the reversing valve starts to move from the first end position to the middle position, and the oil path set pressure is the second set pressure when the reversing valve starts to move from the middle position to the second end position.)

1. A pumping device control apparatus, comprising: the controller is connected with the reversing signal device and the control end of the reversing valve and is used for sending a reversing valve control signal to the reversing valve according to a reversing signal from the reversing signal device; the pumping oil cylinder is communicated with a working oil port of the reversing valve through an oil way; it is characterized in that the preparation method is characterized in that,

the pumping equipment control device also comprises a proportional overflow valve, wherein the first end of the proportional overflow valve is communicated with an oil inlet of the reversing valve through an oil way, the second end of the proportional overflow valve is communicated with an oil return port of the reversing valve through an oil way, and the control end of the proportional overflow valve is connected with the controller;

the controller is also used for generating a control signal of the proportional overflow valve according to the position of the reversing valve; the proportional overflow valve is used for controlling the oil path set pressure according to the proportional overflow valve control signal, so that the oil path set pressure is the first set pressure when the reversing valve starts to move from the first end position to the middle position, and the oil path set pressure is the second set pressure when the reversing valve starts to move from the middle position to the second end position; the first set pressure is less than the second set pressure.

2. The pumping apparatus control device according to claim 1, wherein the proportional relief valve is further configured to control an oil path set pressure according to the proportional relief valve control signal, so that the oil path set pressure changes from a second set pressure to a first set pressure during movement of the directional control valve from the first end position to the middle position; and in the process that the reversing valve moves from the middle position to the second end, the set pressure of the oil way is changed from the first set pressure to the second set pressure.

3. The pumping apparatus control device according to claim 2, wherein the oil passage setting pressure is changed from the second setting pressure to the first setting pressure during the shift of the direction switching valve from the first end position to the middle position, and the control device includes:

in the process that the reversing valve moves from a first end position to a middle position, the set pressure of the oil way is changed from a second set pressure to a first set pressure according to a first set curve;

in the process that the reversing valve moves from the middle position to the second end position, the set pressure of the oil path is changed from the first set pressure to the second set pressure, and the method comprises the following steps:

and in the process that the reversing valve moves from the middle position to the second end, the set pressure of the oil way is changed from the first set pressure to the second set pressure according to a second set curve.

4. The pumping equipment control device according to claim 1, further comprising a two-way cartridge valve, wherein a control end of the two-way cartridge valve is communicated with a first end of the proportional overflow valve, the first end of the two-way cartridge valve is communicated with an oil return port of the reversing valve through an oil path, and the second end of the two-way cartridge valve is communicated with an oil inlet of the reversing valve through an oil path.

5. The control device of pumping equipment according to claim 3 or 4, further comprising a pressure collecting device, wherein the pressure collecting device is installed on the oil path of the oil inlet of the reversing valve, and is used for collecting the working pressure of the control device of pumping equipment and transmitting the working pressure to the controller.

6. The pumping apparatus control device according to claim 5, wherein the first set pressure is an operating pressure of the pumping apparatus control device, and the second set pressure is a maximum pressure of the pumping apparatus control device.

7. The pumping apparatus control device according to claim 5, wherein the first set pressure is any working pressure value of the pumping apparatus control device, and the second set pressure is a maximum pressure of the pumping apparatus control device.

8. The pumping equipment control device according to claim 1, further comprising an oil tank and a hydraulic pump, wherein an oil inlet of the hydraulic pump is communicated with the oil tank through an oil path, and an oil outlet of the hydraulic pump is communicated with an oil inlet of the reversing valve through an oil path; and an oil return port of the reversing valve is communicated with the oil tank through an oil way.

9. The control device for the pumping equipment according to claim 1, wherein the proportional relief valve is further configured to control the oil path set pressure to be maintained at a third set pressure in a standby state of the pumping equipment control device according to the proportional relief valve control signal, and the third set pressure is a pressure that meets a lubrication requirement of a hydraulic pump.

10. A control method based on the pumping apparatus control device according to any one of claims 1 to 9, characterized by comprising:

the controller controls the proportional overflow valve according to the position of the reversing valve to adjust the set pressure of the oil path, so that when the reversing valve starts to move from the first end position to the middle position, the set pressure of the oil path is the first set pressure, and when the reversing valve starts to move from the middle position to the second end position, the set pressure of the oil path is the second set pressure.

11. The pumping apparatus control method according to claim 10, wherein the controller controls a proportional relief valve according to the position of the direction change valve to adjust an oil passage setting pressure such that the oil passage setting pressure is a first setting pressure when the direction change valve starts moving from the first end position to the middle position and the oil passage setting pressure is a second setting pressure when the direction change valve starts moving from the middle position to the second end position, includes:

s01: the pumping oil cylinder moves to a set position, and the reversing signal device sends a reversing signal;

s02: detecting whether the controller receives the reversing signal, if so, skipping to S03, and if not, repeating S02;

s03: delaying for a first set time;

s04: the controller controls the current of the proportional overflow valve to enable the set pressure of the oil way to be a first set pressure;

s05: delaying for a second set time;

s06: the reversing valve starts to move from the first end position to the middle position;

s07: the reversing valve reaches the middle position and delays for a third set time;

s08: the reversing valve starts to move from the middle position to the second end position;

s09: delaying for a fourth set time;

s10: and the controller controls the current of the proportional overflow valve to enable the set pressure of the oil way to be a second set pressure.

12. The pumping apparatus control method according to claim 11, further comprising:

s00: the pressure acquisition device acquires and stores the working pressure of the control device; the working pressure of the pumping device control means is taken as a first set pressure.

13. The pumping apparatus control method according to claim 11, further comprising: in the process that the reversing valve moves from a first end position to a middle position, the set pressure of the oil way is changed from a second set pressure to a first set pressure according to a first set curve; and in the process that the reversing valve moves from the middle position to the second end, the set pressure of the oil way is changed from the first set pressure to the second set pressure according to a second set curve.

14. The pumping apparatus control method according to claim 11, further comprising: when the control device of the pumping equipment is in standby, the reversing valve is stopped at a middle position, the controller controls the proportional overflow valve to adjust the set pressure of the oil way to a third set pressure, and the third set pressure is the pressure meeting the lubricating requirement of the hydraulic pump.

15. A pumping apparatus, characterized in that it uses a pumping apparatus control device according to any one of claims 1 to 9.

16. A machine-readable storage medium having stored thereon instructions for causing a machine to perform the pumping apparatus control method of any one of claims 10 to 14.

Technical Field

The invention relates to the field of engineering machinery, in particular to a pumping equipment control device, a pumping equipment control method and pumping equipment.

Background

Pumping equipment is widely used in modern concrete construction. In the pumping equipment, the pumping unit is a key part and is responsible for sucking and discharging concrete. The pumping unit is driven by a pumping hydraulic system, pressure oil of a hydraulic pump drives the two pumping oil cylinders through the reversing valve, and piston rods of the pumping oil cylinders drive the two concrete cylinder pistons to reciprocate so as to realize the suction and discharge of concrete.

The performance of the pumping equipment is largely determined by the performance of the pumping hydraulic system, wherein pressure shock, reversing efficiency and matching are one of the most important performances of the pumping hydraulic system.

If the pressure impact vibration is too large in the operation process, the hydraulic part can be damaged, and the structural part can be cracked. It is therefore important to optimize these several parameters when designing the pumping device.

Fig. 1 is a schematic diagram illustrating a principle of a commonly used pumping system in the prior art, and the pumping system includes a first pumping cylinder 1, a second pumping cylinder 2, a directional valve 3, a two-way cartridge valve 4, an electromagnetic directional valve 5, a pilot overflow valve 6, an oil tank 7, a hydraulic pump 8, a controller 11, a first directional signal device 9, and a second directional signal device 10. The pilot overflow valve 6 controls the opening pressure of the two-way cartridge valve 4, and the two control valves form a system pressure control unit. When the electromagnetic directional valve 5 is de-energized, the control cavity of the two-way cartridge valve 4 is unloaded, the two-way cartridge valve 4 can be opened under a very low inlet pressure, and the hydraulic pump 8 is unloaded through the two-way cartridge valve 4. When the electromagnetic directional valve 5 is electrified, the pressure of the control cavity of the two-way cartridge valve 4 can only overflow to the oil tank 7 through the pilot overflow valve 6, and the system pressure is set by the pilot overflow valve 6. The pilot relief valve 6 sets the pressure to the system maximum pressure.

Taking the reversing valve 3 moving from the left end to the right end as an example, after the pumping is started, the electromagnetic reversing valve 5 is in an electrified state, and the system pressure is controlled by the pilot overflow valve 6. The reversing valve 3 is at a left end position, the hydraulic pump 8 pumps pressure oil to control the first pumping oil cylinder 1 to push forwards through the reversing valve 3, the second pumping oil cylinder 2 moves backwards, when the hydraulic pump moves to a set position, the first reversing signal device 9 sends out a signal, and the reversing valve 3 moves from the left end position to a right end position through a middle position.

Since the neutral position of the reversing valve 3 can be fully closed, i.e. P, T, A, B is fully disconnected, when the reversing valve 3 returns to the neutral position from the end position, the pressure oil discharged by the hydraulic pump 8 can only return to the oil tank 7 through the two-way cartridge valve 4. When the electromagnetic directional valve 5 is de-energized, the pressure oil of the hydraulic pump 8 flows back to the oil tank at a very low pressure, when the electromagnetic directional valve 5 is energized, the pressure of the two-way cartridge valve 4 is controlled by the pilot overflow valve 6, and the pressure oil discharged by the hydraulic pump 8 flows back to the oil tank 7 at the maximum pressure of the system.

In order to prevent the generation of excessive pressure impact in the system, when the reversing valve 3 is required to return to the middle position, the electromagnetic reversing valve 5 is de-energized, the hydraulic pump 8 is unloaded at low pressure, when the reversing valve 3 moves from the middle position to the end position, the electromagnetic reversing valve 5 is de-energized, the two-way cartridge valve 4 is closed, the system builds pressure, and the system can go forward without load.

This way high pressure shocks to the system are avoided, but also the following disadvantages exist:

the hydraulic pump 8 is continuously unloaded to build pressure, actually is pulse pressure impact, the impact is less than high pressure impact, but the impact has influence on the service life of the hydraulic pump, and simultaneously, equipment can vibrate to generate impact in a hydraulic system;

in order to ensure that the system does not generate overhigh pressure, the electromagnetic directional valve 5 is firstly powered off, and then the directional valve 3 returns to the middle position, or the electromagnetic directional valve 5 is powered on when the directional valve 3 reaches the middle position. There is a state: when the reversing valve 3 is in an end position, the two-way cartridge valve 4 is unloaded suddenly, an impact is generated at the moment, and if a load exists on the pumping oil cylinder, the load pushes the pumping oil cylinder reversely, so that the pumping oil cylinder moves backwards for a small section suddenly. There is another situation that when the reversing valve 3 moves from the middle position to the end position, the two-way cartridge valve 4 builds pressure suddenly, which also causes the pumping cylinder to rush suddenly.

Disclosure of Invention

The invention aims to provide pumping equipment, a control device and a control method thereof, wherein the pressure of the control device of the pumping equipment cannot be increased when a reversing valve is reversed by changing a pressure regulating assembly in the control device and combining the control method, the pressure of the control device of the pumping equipment cannot be completely unloaded, the phenomenon that a pumping oil cylinder moves reversely due to the action of a load to generate larger vibration is avoided, meanwhile, when the reversing valve is from a middle position to an end position, the pressure of the control device of the pumping equipment cannot be suddenly increased, the phenomenon that the oil cylinder suddenly dashes forward to generate larger impact on the load is avoided, and the pressure change of the control device of the pumping equipment tends to be stable.

In order to achieve the above object, a first aspect of the present invention provides a pumping device control apparatus including: the controller is connected with the reversing signal device and the control end of the reversing valve and is used for sending a reversing valve control signal to the reversing valve according to a reversing signal from the reversing signal device; the pumping oil cylinder is communicated with a working oil port of the reversing valve through an oil way;

the pumping equipment control device also comprises a proportional overflow valve, wherein the first end of the proportional overflow valve is communicated with an oil inlet of the reversing valve through an oil way, the second end of the proportional overflow valve is communicated with an oil return port of the reversing valve through an oil way, and the control end of the proportional overflow valve is connected with the controller;

the controller is also used for generating a control signal of the proportional overflow valve according to the position of the reversing valve; the proportional overflow valve is used for controlling the oil path set pressure according to the proportional overflow valve control signal, so that the oil path set pressure is the first set pressure when the reversing valve starts to move from the first end position to the middle position, and the oil path set pressure is the second set pressure when the reversing valve starts to move from the middle position to the second end position; the first set pressure is less than the second set pressure.

When the reversing valve starts to move from the first end position to the middle position, the oil inlet of the reversing valve is slowly cut into sections, but the pressure of the control device of the pumping equipment cannot rise because the proportional overflow valve controls the set pressure of the oil way to be the first set pressure according to the control signal of the proportional overflow valve, and simultaneously, the load cannot reversely lose the oil cylinder and generate vibration because the pressure of the control device of the pumping equipment is not completely discharged. When the reversing valve starts to move from the middle position to the second end position, the oil inlet of the reversing valve is opened at the moment, the proportional overflow valve controls the oil way to set the pressure to be the second set pressure, so that the pressure of the control device of the pumping equipment cannot be reduced, and meanwhile, because the pressure of the control device of the pumping equipment is not suddenly increased due to the starting of oil inlet, the oil cylinder cannot suddenly dash forward to impact a load.

Optionally, the proportional relief valve is further configured to control an oil path set pressure according to the proportional relief valve control signal, so that the oil path set pressure is changed from a second set pressure to a first set pressure in a process that the reversing valve moves from the first end position to the middle position; and in the process that the reversing valve moves from the middle position to the second end, the set pressure of the oil way is changed from the first set pressure to the second set pressure. The oil path set pressure is controlled to change between the first set pressure and the second set pressure in the moving process of the reversing valve by controlling the proportional overflow valve, so that the pressure is stably changed, and the impact on the reversing valve and the proportional overflow valve is further reduced.

Further, in the process that the reversing valve moves from the first end position to the middle position, the oil path set pressure is changed from the second set pressure to the first set pressure, and the method comprises the following steps:

in the process that the reversing valve moves from a first end position to a middle position, the set pressure of the oil way is changed from a second set pressure to a first set pressure according to a first set curve;

in the process that the reversing valve moves from the middle position to the second end position, the set pressure of the oil path is changed from the first set pressure to the second set pressure, and the method comprises the following steps:

and in the process that the reversing valve moves from the middle position to the second end, the set pressure of the oil way is changed from the first set pressure to the second set pressure according to a second set curve. The set pressure of the oil way is controlled to change between the first set pressure and the second set pressure in the moving process of the reversing valve according to the set curve obtained by researching the pressure change of the control device of the pumping equipment, so that the impact in the control device of the pumping equipment can be optimally reduced and controlled.

Optionally, the control device of the pumping equipment further comprises a two-way cartridge valve, a control end of the two-way cartridge valve is communicated with a first end of the proportional overflow valve, the first end of the two-way cartridge valve is communicated with an oil return port of the reversing valve through an oil path, and a second end of the two-way cartridge valve is communicated with an oil inlet of the reversing valve through an oil path. The opening pressure of the two-way cartridge valve is controlled by the proportional overflow valve, and the opening pressure of the two-way cartridge valve is the same as the set pressure of the oil way.

Optionally, the pumping equipment control device further comprises a pressure acquisition device, and the pressure acquisition device is installed on an oil path of the oil inlet of the reversing valve and used for the pumping equipment to acquire the working pressure of the control device and transmit the working pressure to the controller.

Further, the first set pressure is a working pressure of the pumping device control device, and the second set pressure is a maximum pressure of the pumping device control device. The working pressure of the control device is used as the first set pressure, so that the first set pressure is the same as the working pressure of the control device, and the actual requirement of the control device of the pumping equipment is better met.

Optionally, the first set pressure is any working pressure value of the pumping device control device, and the second set pressure is a maximum pressure of the pumping device control device. The first set pressure may also be set to any pressure value of the control device.

Optionally, the pumping device control device further includes an oil tank and a hydraulic pump, an oil inlet of the hydraulic pump is communicated with the oil tank through an oil path, and an oil outlet of the hydraulic pump is communicated with an oil inlet of the reversing valve through an oil path; and an oil return port of the reversing valve is communicated with the oil tank through an oil way.

Optionally, the proportional relief valve is further configured to control the oil path set pressure to be maintained at a third set pressure in a standby state of the pumping device control apparatus according to the proportional relief valve control signal, where the third set pressure is a pressure that meets a lubrication requirement of the hydraulic pump. When the pumping equipment control device is in standby, the pumping equipment control device works at lower pressure, so that not only the energy loss of the pumping equipment control device is not too large, but also the pumping equipment control device keeps certain pressure, and the lubricating and control requirements of a hydraulic pump are met. Meanwhile, the control device of the pumping equipment maintains a certain pressure and can provide normal control pressure for the oil pump so as to control the displacement of the oil pump to change as required.

The second aspect of the present invention provides a control method based on the pumping device control apparatus, where the control method includes: the controller controls the proportional overflow valve according to the position of the reversing valve to adjust the set pressure of the oil path, so that when the reversing valve starts to move from the first end position to the middle position, the set pressure of the oil path is the first set pressure, and when the reversing valve starts to move from the middle position to the second end position, the set pressure of the oil path is the second set pressure.

Further, the controller controls the proportional relief valve according to the position of the reversing valve to adjust the oil path set pressure so that the oil path set pressure is a first set pressure when the reversing valve starts to move from the first end position to the middle position and the oil path set pressure is a second set pressure when the reversing valve starts to move from the middle position to the second end position, and the method includes:

s01: the pumping oil cylinder moves to a set position, and the reversing signal device sends a reversing signal;

s02: detecting whether the controller receives the reversing signal, if so, skipping to S03, and if not, repeating S02;

s03: delaying for a first set time;

s04: the controller controls the current of the proportional overflow valve to enable the set pressure of the oil way to be a first set pressure;

s05: delaying for a second set time;

s06: the reversing valve starts to move from the first end position to the middle position;

s07: the reversing valve reaches the middle position and delays for a third set time;

s08: the reversing valve starts to move from the middle position to the second end position;

s09: delaying for a fourth set time;

s10: and the controller controls the current of the proportional overflow valve to enable the set pressure of the oil way to be a second set pressure.

Optionally, the method further includes:

s00: the pressure acquisition device acquires and stores the working pressure of the control device; the working pressure of the pumping device control means is taken as a first set pressure. The working pressure of the control device of the pumping equipment is used as the first set pressure, so that the first set pressure is the same as the working pressure of the control device, and the actual requirement of the control device of the pumping equipment is better met.

Optionally, the method further includes: in the process that the reversing valve moves from a first end position to a middle position, the set pressure of the oil way is changed from a second set pressure to a first set pressure according to a first set curve; and in the process that the reversing valve moves from the middle position to the first end, the set pressure of the oil way is continuously changed from the first set pressure to the second set pressure according to the second set pressure.

Optionally, the control method further includes: when the control device of the pumping equipment is in standby, the reversing valve is stopped at a middle position, the controller controls the proportional overflow valve to adjust the set pressure of the oil way to a third set pressure, and the third set pressure is the pressure meeting the lubricating requirement of the hydraulic pump. When the pumping equipment control device is in standby, the pumping equipment control device works at lower pressure, so that not only the energy loss of the pumping equipment control device is not too large, but also the pumping equipment control device keeps certain pressure, and the lubricating and control requirements of a hydraulic pump are met. Meanwhile, the control device of the pumping equipment maintains a certain pressure and can provide normal control pressure for the oil pump so as to control the displacement of the oil pump to change as required.

A third aspect of the present invention provides a pumping apparatus using the pumping apparatus control device. The pumping equipment cannot generate large pressure impact and vibration in the working process, and the working life of each valve and each hydraulic pump is less influenced by the pressure impact and the vibration.

In another aspect, the present disclosure provides a machine-readable storage medium having instructions stored thereon for causing a machine to perform a pumping apparatus control method as described herein.

Through the technical scheme, the pressure regulating assembly in the control device is changed, and the control method is combined, so that the pressure of the control device of the pumping equipment cannot rise when the reversing valve reverses, the pressure of the control device of the pumping equipment cannot be completely unloaded, the phenomenon that the pumping oil cylinder moves reversely under the action of load to generate large vibration is avoided, meanwhile, when the reversing valve is from a middle position to an end position, the pressure of the control device of the pumping equipment cannot be suddenly increased, the phenomenon that the oil cylinder rushes forwards suddenly to generate large impact on the load is avoided, and the pressure change of the control device of the pumping equipment tends to be stable.

Additional features and advantages of embodiments of the invention will be set forth in the detailed description which follows.

Drawings

The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the embodiments of the invention without limiting the embodiments of the invention. In the drawings:

FIG. 1 is a schematic diagram of a pumping system of the type commonly used in the prior art;

FIG. 2 is a schematic diagram of a control device for a pumping apparatus according to a first embodiment of the present invention;

FIG. 3 is a schematic diagram of a pumping apparatus control device provided in accordance with a second embodiment of the present invention;

fig. 4 is a flowchart of a control method corresponding to the control device of the pumping equipment according to the first embodiment of the present invention;

fig. 5 is a flowchart of a control method corresponding to the control device of the pumping equipment according to the second embodiment of the present invention.

Description of the reference numerals

1-a first pumping oil cylinder, 2-a second pumping oil cylinder, 3-a reversing valve, 4-a two-way cartridge valve, 5-an electromagnetic reversing valve, 6-a pilot overflow valve, 7-an oil tank, 8-a hydraulic pump, 9-a first reversing signal device, 10-a second reversing signal device, 11-a controller and 12-a proportional overflow valve.

Detailed Description

The following detailed description of embodiments of the invention refers to the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the present invention, are given by way of illustration and explanation only, not limitation.

The invention provides a novel pumping equipment control device and a control method, which can reduce the impact in the prior art.

Example one

Fig. 2 is a schematic diagram of a control device of a pumping apparatus according to a first embodiment of the present invention. As shown in fig. 2, the pumping device control apparatus includes: the control device comprises a controller 11, a pumping oil cylinder, a reversing signal device and a reversing valve 3, wherein the controller 11 is connected with the reversing signal device and a control end of the reversing valve 3 and is used for sending a reversing valve 3 control signal to the reversing valve 3 according to a reversing signal from the reversing signal device; the pumping oil cylinder is communicated with a working oil port of the reversing valve 3 through an oil way;

the control device of the pumping equipment further comprises a proportional overflow valve 12, wherein a first end of the proportional overflow valve 12 is communicated with an oil inlet of the reversing valve 3 through an oil way, a second end of the proportional overflow valve 12 is communicated with an oil return port of the reversing valve 3 through an oil way, and a control end of the proportional overflow valve is connected with the controller 11; the controller 11 is also used for generating a control signal of the proportional overflow valve 12 according to the position of the reversing valve 3; the proportional overflow valve 12 is used for controlling an oil path set pressure according to a control signal of the proportional overflow valve 12, so that the oil path set pressure is a first set pressure when the reversing valve 3 starts to move from a first end position to a middle position, and the oil path set pressure is a second set pressure when the reversing valve 3 starts to move from the middle position to a second end position; the first set pressure is less than the second set pressure.

The pumping oil cylinder comprises a first pumping oil cylinder 1 and a second pumping oil cylinder 2, the reversing signal device comprises a first reversing signal device 9 and a second reversing signal device 10, the first reversing signal device 9 is triggered when the first pumping oil cylinder 1 moves to a set position, the second reversing signal device 10 is triggered when the second pumping oil cylinder 2 moves to the set position, and the first pumping oil cylinder 1 and the second pumping oil cylinder 2 are respectively communicated with one working oil port of the reversing valve 3. It should be noted that the first pumping cylinder 1 and the second pumping cylinder 2 may be a rodless chamber or a rod chamber in common when communicating with the reversing valve 3, and if the rodless chambers of the first pumping cylinder 1 and the second pumping cylinder 2 are communicated with the reversing valve 3, the rod chambers of the first pumping cylinder 1 and the second pumping cylinder 2 are communicated through an oil path, otherwise, the same principle is applied. In the present embodiment, the rodless chambers of the first and second pumping cylinders 1 and 2 communicate with the selector valve 3.

When the reversing valve 3 starts to move from the first end position to the middle position, the oil inlet of the reversing valve 3 is slowly cut off at the moment, but the pressure of the control device of the pumping equipment cannot rise because the proportional overflow valve 12 controls the set pressure of the oil circuit to be the first set pressure according to the control signal of the proportional overflow valve 12, and meanwhile, because the pressure of the control device of the pumping equipment is not completely discharged, the load cannot reversely lose the oil cylinder to generate vibration. When the reversing valve 3 starts to move from the middle position to the second end position, the oil inlet of the reversing valve 3 is opened at the moment, the proportional overflow valve 12 controls the oil path set pressure to be the second set pressure, so that the pressure of the control device of the pumping equipment cannot be reduced, and meanwhile, because the pressure of the control device of the pumping equipment is not suddenly increased due to the starting of oil inlet, the oil cylinder cannot suddenly dash forward to impact a load.

The pumping equipment control device also comprises a pressure acquisition device, and the pressure acquisition device is installed on an oil path of an oil inlet of the reversing valve 3 and is used for acquiring the working pressure of the control device and transmitting the working pressure to the controller 11.

The pumping equipment control device also comprises an oil tank 7 and a hydraulic pump 8, wherein an oil inlet of the hydraulic pump 8 is communicated with the oil tank through an oil way, and an oil outlet of the hydraulic pump 8 is communicated with an oil inlet of the reversing valve 3 through an oil way; and an oil return port of the reversing valve 3 is communicated with the oil tank 7 through an oil way.

In some embodiments, the proportional relief valve is further used for controlling an oil path set pressure according to the proportional relief valve control signal, so that the oil path set pressure is changed from a second set pressure to a first set pressure during the movement of the reversing valve from the first end position to the middle position; and in the process that the reversing valve moves from the middle position to the second end, the set pressure of the oil way is changed from the first set pressure to the second set pressure. Because the change-over valve 3 needs the oil path set pressure to be the second set pressure when the end position, and the oil path set pressure is the first set pressure when the change-over valve 3 reaches the middle position, the change of the oil path set pressure between the first set pressure and the second set pressure in the moving process of the change-over valve 3 is controlled by controlling the proportional overflow valve 12, so that the stable change of the pressure is realized, and the impact on the change-over valve 3 and the proportional overflow valve 12 is further reduced.

In some embodiments, the changing the oil passage setting pressure from the second setting pressure to the first setting pressure during the movement of the direction switching valve 3 from the first end position to the middle position includes:

in the process that the reversing valve 3 moves from a first end position to a middle position, the set pressure of the oil way is changed from a second set pressure to a first set pressure according to a first set curve;

in the process that the reversing valve 3 moves from the middle position to the second end position, the oil path set pressure is changed from the first set pressure to the second set pressure, and the method comprises the following steps:

and in the process that the reversing valve 3 moves from the middle position to the second end, the set pressure of the oil way is changed from the first set pressure to the second set pressure according to a second set curve. The change of the oil path set pressure between the first set pressure and the second set pressure during the movement of the directional control valve 3 is controlled according to a set curve obtained by studying the pressure change of the pumping equipment control device, so that the impact in controlling the pumping equipment control device can be optimally reduced.

In some embodiments, the first set pressure is a working pressure of the pumping device control means and the second set pressure is a maximum pressure of the pumping device control means. The working pressure of the control device is used as the first set pressure, so that the first set pressure is the same as the working pressure of the control device, and the actual requirement of the control device of the pumping equipment is better met.

In some embodiments, the proportional relief valve 12 is further configured to control the oil path set pressure to be maintained at a third set pressure in the standby state of the pumping device control apparatus according to the proportional relief valve control signal, where the third set pressure is a pressure that meets the lubrication requirement of the hydraulic pump. When the pumping equipment control device is in standby, the pumping equipment control device works at lower pressure, so that not only the energy loss of the pumping equipment control device is not too large, but also the pumping equipment control device keeps certain pressure, and the lubricating and control requirements of the hydraulic pump 8 are met. Meanwhile, the control device of the pumping equipment maintains a certain pressure and can provide normal control pressure for the oil pump so as to control the displacement of the oil pump to change as required.

Example two

Fig. 3 is a schematic diagram of a control device of a pumping apparatus according to a second embodiment of the present invention. As shown in fig. 3, the pumping device control apparatus includes: the control device comprises a controller 11, a pumping oil cylinder, a reversing signal device and a reversing valve 3, wherein the controller 11 is connected with the reversing signal device and a control end of the reversing valve 3 and is used for sending a reversing valve 3 control signal to the reversing valve 3 according to a reversing signal from the reversing signal device; the pumping oil cylinder is communicated with a working oil port of the reversing valve 3 through an oil way;

the control device of the pumping equipment further comprises a proportional overflow valve 12, wherein a first end of the proportional overflow valve 12 is communicated with an oil inlet of the reversing valve 3 through an oil way, a second end of the proportional overflow valve 12 is communicated with an oil return port of the reversing valve 3 through an oil way, and a control end of the proportional overflow valve is connected with the controller 11; the controller 11 is also used for generating a control signal of the proportional overflow valve 12 according to the position of the reversing valve 3; the proportional overflow valve 12 is used for controlling an oil path set pressure according to a control signal of the proportional overflow valve 12, so that the oil path set pressure is a first set pressure when the reversing valve 3 starts to move from a first end position to a middle position, and the oil path set pressure is a second set pressure when the reversing valve 3 starts to move from the middle position to a second end position; the first set pressure is less than the second set pressure.

The pumping oil cylinder comprises a first pumping oil cylinder 1 and a second pumping oil cylinder 2, the reversing signal device comprises a first reversing signal device 9 and a second reversing signal device 10, the first reversing signal device 9 is triggered when the first pumping oil cylinder 1 moves to a set position, the second reversing signal device 10 is triggered when the second pumping oil cylinder 2 moves to the set position, and the first pumping oil cylinder 1 and the second pumping oil cylinder 2 are respectively communicated with one working oil port of the reversing valve 3. It should be noted that the first pumping cylinder 1 and the second pumping cylinder 2 may be a rodless chamber or a rod chamber in common when communicating with the reversing valve 3, and if the rodless chambers of the first pumping cylinder 1 and the second pumping cylinder 2 are communicated with the reversing valve 3, the rod chambers of the first pumping cylinder 1 and the second pumping cylinder 2 are communicated through an oil path, otherwise, the same principle is applied. In the present embodiment, the rodless chambers of the first and second pumping cylinders 1 and 2 communicate with the selector valve 3.

When the reversing valve 3 starts to move from the first end position to the middle position, the oil inlet of the reversing valve 3 is slowly cut off at the moment, but the pressure of the control device of the pumping equipment cannot rise because the proportional overflow valve 12 controls the set pressure of the oil circuit to be the first set pressure according to the control signal of the proportional overflow valve 12, and meanwhile, because the pressure of the control device of the pumping equipment is not completely discharged, the load cannot reversely lose the oil cylinder to generate vibration. When the reversing valve 3 starts to move from the middle position to the second end position, the oil inlet of the reversing valve 3 is opened at the moment, the proportional overflow valve 12 controls the oil path set pressure to be the second set pressure, so that the pressure of the control device of the pumping equipment cannot be reduced, and meanwhile, because the pressure of the control device of the pumping equipment is not suddenly increased due to the starting of oil inlet, the oil cylinder cannot suddenly dash forward to impact a load.

The pumping equipment control device further comprises a two-way cartridge valve 4, a control end of the two-way cartridge valve 4 is communicated with a first end of the proportional overflow valve 12, the first end of the two-way cartridge valve 4 is communicated with an oil return port of the reversing valve 3 through an oil way, and a second end of the two-way cartridge valve 4 is communicated with an oil inlet of the reversing valve 3 through an oil way. The opening pressure of the two-way cartridge 4 is controlled by the proportional relief valve 12, and the opening pressure of the two-way cartridge 4 is the same as the oil passage pressure.

The pumping equipment control device also comprises an oil tank 7 and a hydraulic pump 8, an oil inlet of the hydraulic pump 8 is communicated with the oil tank through an oil way, and an oil outlet of the hydraulic pump 8 is communicated with an oil inlet of the reversing valve 3 through an oil way; and an oil return port of the reversing valve 3 is communicated with the oil tank 7 through an oil way.

In some embodiments, the proportional relief valve is further used for controlling an oil path set pressure according to the proportional relief valve control signal, so that the oil path set pressure is changed from a second set pressure to a first set pressure during the movement of the reversing valve from the first end position to the middle position; and in the process that the reversing valve moves from the middle position to the second end, the set pressure of the oil way is changed from the first set pressure to the second set pressure. Because the change-over valve 3 needs the oil path set pressure to be the second set pressure when the end position, and the oil path set pressure is the first set pressure when the change-over valve 3 reaches the middle position, the change of the oil path set pressure between the first set pressure and the second set pressure in the moving process of the change-over valve 3 is controlled by controlling the proportional overflow valve 12, so that the stable change of the pressure is realized, and the impact on the change-over valve 3 and the proportional overflow valve 12 is further reduced.

In some embodiments, the changing the oil passage setting pressure from the second setting pressure to the first setting pressure during the movement of the direction switching valve 3 from the first end position to the middle position includes:

in the process that the reversing valve 3 moves from a first end position to a middle position, the set pressure of the oil way is changed from a second set pressure to a first set pressure according to a first set curve;

in the process that the reversing valve 3 moves from the middle position to the second end position, the oil path set pressure is changed from the first set pressure to the second set pressure, and the method comprises the following steps:

and in the process that the reversing valve 3 moves from the middle position to the second end, the set pressure of the oil way is changed from the first set pressure to the second set pressure according to a second set curve. The change of the oil path set pressure between the first set pressure and the second set pressure during the movement of the directional control valve 3 is controlled according to a set curve obtained by studying the pressure change of the pumping equipment control device, so that the impact in controlling the pumping equipment control device can be optimally reduced.

In some embodiments, the first set pressure is any working pressure value of the pumping device control device, and the second set pressure is a maximum pressure of the pumping device control device. The first set pressure may also be set to any pressure value of the control device.

In some embodiments, the proportional relief valve 12 is further configured to control the oil path set pressure to be maintained at a third set pressure in the standby state of the pumping device control apparatus according to the proportional relief valve control signal, where the third set pressure is a pressure that meets the lubrication requirement of the hydraulic pump. When the pumping equipment control device is in standby, the pumping equipment control device works at lower pressure, so that not only the energy loss of the pumping equipment control device is not too large, but also the pumping equipment control device keeps certain pressure, and the lubricating and control requirements of the hydraulic pump 8 are met. Meanwhile, the control device of the pumping equipment maintains a certain pressure and can provide normal control pressure for the oil pump so as to control the displacement of the oil pump to change as required.

The second aspect of the present invention provides a control method based on the pumping device control apparatus, where the control method includes: the controller controls the proportional overflow valve 12 according to the position of the reversing valve 3 to adjust the oil path set pressure, so that the oil path set pressure is a first set pressure when the reversing valve 3 starts to move from the first end position to the middle position, and the oil path set pressure is a second set pressure when the reversing valve 3 starts to move from the middle position to the second end position.

Fig. 4 is a flowchart of a control method corresponding to the control device of the pumping equipment according to the first embodiment of the present invention, in which the controller controls the proportional relief valve to adjust the oil path set pressure according to the position of the direction valve, so that the oil path set pressure is the first set pressure when the direction valve starts to move from the first end position to the middle position, and the oil path set pressure is the second set pressure when the direction valve starts to move from the middle position to the second end position, the method includes:

s00: the pressure acquisition device acquires and stores the working pressure of the control device;

s01: the pumping oil cylinder moves to a set position, and the reversing signal device sends a reversing signal;

s02: detecting whether the controller 11 receives the reversing signal, if so, skipping to S03, and if not, repeating S02;

s03: delaying for a first set time;

s04: the controller 11 controls the current of the proportional overflow valve 12 to enable the set pressure of the oil path to be a first set pressure;

s05: delaying for a second set time;

s06: the reversing valve 3 starts to move from the first end position to the middle position;

s07: the reversing valve 3 reaches the middle position and delays for a third set time;

s08: the reversing valve 3 starts to move from the middle position to the second end position;

s09: delaying for a fourth set time;

s10: and the controller 11 controls the current of the proportional overflow valve 12 to enable the set pressure of the oil path to be a second set pressure. The working pressure of the pumping device control means is in this embodiment taken as the first set pressure. The working pressure of the control device of the pumping equipment is used as the first set pressure, so that the first set pressure is the same as the working pressure of the control device, and the actual requirement of the control device of the pumping equipment is better met.

Fig. 5 is a flowchart of a control method corresponding to the pumping device control apparatus according to the second embodiment of the present invention, including:

s01: the pumping oil cylinder moves to a set position, and the reversing signal device sends a reversing signal;

s02: detecting whether the controller 11 receives the reversing signal, if so, skipping to S03, and if not, repeating S02;

s03: delaying for a first set time;

s04: the controller 11 controls the current of the proportional overflow valve 12 to enable the set pressure of the oil path to be a first set pressure;

s05: delaying for a second set time;

s06: the reversing valve 3 starts to move from the first end position to the middle position;

s07: the reversing valve 3 reaches the middle position and delays for a third set time;

s08: the reversing valve 3 starts to move from the middle position to the second end position;

s09: delaying for a fourth set time;

s10: and the controller 11 controls the current of the proportional overflow valve 12 to enable the set pressure of the oil path to be a second set pressure. In this embodiment, the oil passage set pressure is equal to the cracking pressure of the two-way cartridge 4.

In the different embodiments, the first set time, the second set time, the third set time, and the fourth set time are positive values, negative values, or zero. The positive value represents the delay corresponding time, the negative value represents the advance corresponding time, zero represents that delay or advance is not needed, and the actual requirements of the control devices of the first set time, the second set time, the third set time and the fourth set time are adjusted, so that the action matching of all valves is better.

It should be noted that when the first set time, the second set time, the third set time, and the fourth set time are negative values, the control is implemented by using a displacement sensor on the pumping cylinder, and the displacement sensor is used for detecting the displacement of the pumping cylinder and transmitting the displacement to the controller. The displacement of the oil cylinder when the time needs to be set in advance can be calculated according to the delay time and the movement speed of the oil cylinder, and when the displacement signal received by the controller accords with the set displacement, the controller controls the current of the proportional overflow valve 12.

In some embodiments of the invention, the method further comprises: in the process that the reversing valve 3 moves from a first end position to a middle position, the set pressure of the oil way is changed from a second set pressure to a first set pressure according to a first set curve; and in the process that the reversing valve 3 moves from the middle position to the second end, the set pressure of the oil way is changed from the first set pressure to the second set pressure according to a second set curve.

In some embodiments, the control method further comprises: when the control device of the pumping equipment is in standby, the reversing valve 3 is stopped at a middle position, the controller 11 controls the proportional overflow valve 12 to adjust the set pressure of the oil path to a third set pressure, and the third set pressure is the pressure meeting the lubricating requirement of the hydraulic pump. When the pumping equipment control device is in standby, the pumping equipment control device works at lower pressure, so that not only the energy loss of the pumping equipment control device is not too large, but also the pumping equipment control device keeps certain pressure, and the lubricating and control requirements of the hydraulic pump 8 are met. Meanwhile, the control device of the pumping equipment maintains a certain pressure and can provide normal control pressure for the oil pump so as to control the displacement of the oil pump to change as required.

Taking the first embodiment as a typical example, taking the reversing valve 3 moving from the left end to the right end as an example, when the pumping equipment control device in this embodiment is in operation, firstly, the pressure acquisition device acquires the current working pressure of the control device and feeds the current working pressure back to the controller 11, the controller 11 stores the current working pressure, when the first pumping cylinder 1 moves to the set position, the first reversing signal device 9 sends a reversing signal, after receiving the reversing signal, the controller 11 delays the first set time (set as T1), controls the current of the proportional overflow valve 12 to make the oil path set pressure be the current pumping equipment control device working pressure, and delays the second set time (set as T2), the reversing valve 3 moves from the first end position to the middle position, at this time, although the P port of the reversing valve 3 is cut off, because the proportional overflow valve 12 controls the oil path set pressure to be the pumping equipment control device working pressure, therefore, the pressure of the control device of the pumping equipment cannot rise, and meanwhile, the load cannot reversely lose the oil cylinder because the pressure of the control device of the pumping equipment is not completely discharged.

After the change valve 3 starts to move from the neutral position to the second end position for the third setting time (T3) at the neutral position, the setting pressure of the electric proportional relief valve 12 is set to the maximum setting pressure of the control device after the fourth setting time (T4) is delayed. At this time, the port P of the reversing valve 3 is opened, but the pressure set by the control oil path of the proportional overflow valve 12 is the maximum set pressure of the control device, so the pressure of the control device of the pumping equipment cannot be reduced, and meanwhile, the pressure of the control device of the pumping equipment is not suddenly increased, so the oil cylinder cannot suddenly dash forward to impact a load.

By the control mode, the control device of the pumping equipment can not generate large pressure impact and vibration, the pressure change of the control device of the pumping equipment is stable, and meanwhile, the oil cylinder cannot move reversely under the action of load.

It should be noted that the first end position and the second end position of the direction valve 3 in the present invention are different according to the moving direction of the direction valve 3.

A third aspect of the present invention provides a pumping apparatus using the pumping apparatus control device. The pumping equipment cannot generate large pressure impact and vibration in the working process, and the working life of each valve and each hydraulic pump is less influenced by the pressure impact and the vibration.

In another aspect, the present disclosure provides a machine-readable storage medium having instructions stored thereon for causing a machine to perform a pumping apparatus control method as described herein.

Those skilled in the art will appreciate that all or part of the steps in the method for implementing the above embodiments may be implemented by a program, which is stored in a storage medium and includes several instructions to enable a single chip, a chip, or a processor (processor) to execute all or part of the steps in the method according to the embodiments of the present invention. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.

While the embodiments of the present invention have been described in detail with reference to the accompanying drawings, the embodiments of the present invention are not limited to the details of the above embodiments, and various simple modifications can be made to the technical solution of the embodiments of the present invention within the technical idea of the embodiments of the present invention, and the simple modifications are within the scope of the embodiments of the present invention. It should be noted that the various features described in the above embodiments may be combined in any suitable manner without departing from the scope of the invention. In order to avoid unnecessary repetition, the embodiments of the present invention will not be described separately for the various possible combinations.

In addition, any combination of the various embodiments of the present invention is also possible, and the same should be considered as disclosed in the embodiments of the present invention as long as it does not depart from the spirit of the embodiments of the present invention.