Novel spiral sand washer and sand washing construction process

文档序号:521215 发布日期:2021-06-01 浏览:47次 中文

阅读说明:本技术 一种新型螺旋洗砂机及洗砂施工工艺 (Novel spiral sand washer and sand washing construction process ) 是由 严章国 张昌晶 覃信海 杨胜军 潘昌华 刘裕 简易发 郝晓波 曾晓林 于 2020-12-29 设计创作,主要内容包括:本发明公开了一种新型螺旋洗砂机及洗砂施工工艺,转轴上固定安装有螺旋桨叶,安装螺旋桨叶的转轴位于洗砂槽内,位于洗砂槽低部的内壁上安装有轴承盒;轴承盒安装的轴承与转轴固定;轴承盒内壁固定有密封圈;转轴上固定有喇叭状的阻砂件,喇叭口的倾斜朝向为轴承的反向。当电机带动转轴转动后,螺旋桨叶对洗砂槽内的水和砂混合物进行搅动清洗,螺旋桨叶将洗好后的砂粒从靠近电机开口旋转提升排出,在转轴旋转转动时,一旦有砂水混合物从轴承与轴承盒间隙进入,被阻砂件的喇叭口倾斜面阻挡,流到轴承盒底部的倾斜面,而后从清砂管排出,解决了砂水混合物进入轴承座内的轴承中导致轴承内外圈磨损的问题,提高了设备的开机率。(The invention discloses a novel spiral sand washer and a sand washing construction process.A rotating shaft is fixedly provided with a spiral blade, the rotating shaft provided with the spiral blade is positioned in a sand washing groove, and the inner wall of the lower part of the sand washing groove is provided with a bearing box; the bearing arranged on the bearing box is fixed with the rotating shaft; a sealing ring is fixed on the inner wall of the bearing box; the rotating shaft is fixed with a horn-shaped sand blocking piece, and the inclination direction of the horn mouth is the reverse direction of the bearing. After the motor drives the pivot and rotates, propeller blade stirs the washing to the water and sand mixture of washing in the sand groove, propeller blade will wash the sand grain after good and promote the discharge from being close to the rotatory promotion of motor opening, when the pivot is rotatory to rotate, in case there is sand water mixture to get into from bearing and bearing box clearance, the bell mouth inclined plane of being hindered sand spare blocks, flow to the inclined plane of bearing box bottom, then discharge from sand removal pipe, the problem that leads to the wearing and tearing of bearing inner and outer lane in the bearing that the sand water mixture got into the bearing frame has been solved, the rate of opening of equipment has been improved.)

1. The utility model provides a novel spiral sand washer which characterized in that includes: a sand washing tank (1) for containing sand and water;

the sand washing device comprises a rotating shaft (2) and propeller blades (3), wherein the propeller blades (3) are fixedly installed on the rotating shaft (2), the rotating shaft (2) provided with the propeller blades (3) is positioned in a sand washing tank (1), and a bearing box (4) is installed on the inner wall of the lower part of the sand washing tank (1);

the inner wall of the bearing box (4) is fixedly installed with the outer ring of the bearing (5), and the inner ring of the bearing (5) is fixed with the periphery of the rotating shaft (2) penetrating through the bearing box (4);

a sealing ring (6) for sealing the inner ring and the outer ring of the bearing (5) and the gap between the rotating shaft (2) and the bearing (5) is fixed on the inner wall of the bearing box (4);

a horn-shaped sand blocking piece (7) is fixed on the rotating shaft (2), and the inclination direction of the horn mouth is opposite to that of the bearing (5);

the bottom surface in the bearing box (4) is an inclined surface which is inclined downwards far away from the bearing (5), and the inclined surface is provided with a sand cleaning pipe (8) communicated with the inside of the bearing box (4);

the other end of the sand cleaning pipe (8) penetrates through the outside of the sand washing tank (1).

2. The novel spiral sand washer of claim 1, wherein: the radial width of the sand blocking piece (7) is larger than that of the bearing (5), so that the bearing (5) is protected.

3. The novel spiral sand washer of claim 1, wherein: the periphery of the sand blocking piece (7) is in tangential contact with the inner surface of the top of the bearing box (4) all the time when rotating, so that sand is prevented from entering the bearing (5) when entering from a gap between the bearing (5) and the bearing box (4).

4. A novel spiral sand washer as claimed in claim 3, characterized in that: install valve (9) on external sand removal pipe (8) end, close valve (9) and make the inclined plane at the bottom of bearing box (4) inside slowly save sand water mixture, then wash into discontinuous high-pressure air through opening valve (9), make the water in the sand water mixture inside bearing box (4) and hinder sand spare (7) and wash.

5. The novel spiral sand washer of claim 4, wherein: the motor is characterized by further comprising a motor (10) and a rack (11), wherein the fixed end of the motor (10) is fixed on the rack (11) to be supported, and the rotary output end of the motor (10) is fixedly connected with the rotating shaft (2).

6. The novel spiral sand washer of claim 5, wherein: the bottom surface of the sand washing tank (1) is fixed on the frame (11) and is inclined.

7. The novel spiral sand washer of claim 1, wherein: the inner wall of the bearing box (4) is fixed with the outer ring of the bearing (5) by welding or screws.

8. The novel spiral sand washer of claim 1, wherein: and the inner ring of the bearing (5) is sleeved with the periphery of the rotating shaft (2) in an interference manner.

9. The novel spiral sand washer of claim 1, wherein: the sand blocking piece (7) is made of ceramic.

10. A sand washing construction process, which uses a novel spiral sand washing machine as claimed in any one of claims 1 to 9, and comprises the following steps:

sand washing: pour water and sand into in washing sand groove (1), propeller blade (3) on motor (10) rotation drive pivot (2) rotate, propeller blade (3) are stirred the water and sand mixture in washing sand groove (1) and are washd, when pivot (2) rotation, in case there is the sand water mixture to get into from bearing (5) and bearing box (4) clearance, the bell mouth inclined plane that is hindered sand piece (7) blocks, flow to the inclined plane of bearing box (4) bottom, then discharge from sand removal pipe (8), guarantee that propeller blade (3) will wash the sand grain after good from being close to motor (10) opening rotation promotion discharge.

Technical Field

The invention relates to a novel spiral sand washing machine and a sand washing construction process, which use a sand making construction process.

Background

The spiral sand washer has two types of single spiral blades and double spiral blades, and is necessary to be used for desliming and removing powder in the sand processing and making process, so that the spiral sand washer is necessary equipment for producing high-quality sand; the afterbody bearing of present spiral sand washer is located subaqueous at the during operation, because the hole on rotating spindle and the bearing frame needs clearance fit, just can make rotating spindle drive propeller blade rotatory, but the sand water mixture often gets into the bearing in the bearing frame through the clearance easily, and when rotatory rotation, the outer lane production that the sand water mixture can get into the bearing rotates the frictional wear, has reduced the rate of opening of equipment.

Disclosure of Invention

In order to solve the technical problem, the invention provides a novel spiral sand washer.

The invention also provides a sand washing construction process.

The invention is realized by the following technical scheme.

The invention provides a novel spiral sand washer, which comprises: a sand washing tank for containing sand and water;

the rotating shaft is fixedly provided with the propeller blade, the rotating shaft provided with the propeller blade is positioned in the sand washing tank, and the inner wall of the lower part of the sand washing tank is provided with the bearing box;

the inner wall of the bearing box is fixedly installed with the outer ring of the bearing, and the inner ring of the bearing is fixed with the periphery of the rotating shaft penetrating through the bearing box;

the inner wall of the bearing box is fixed with a sealing ring which seals the inner ring and the outer ring of the bearing and the gap between the rotating shaft and the bearing;

a horn-shaped sand blocking piece is fixed on the rotating shaft, and the inclination direction of the horn mouth is the reverse direction of the bearing;

the bottom surface of the inner part of the bearing box is an inclined surface which is inclined downwards far away from the bearing, and the inclined surface is provided with a sand cleaning pipe communicated with the inner part of the bearing box;

the other end of the sand cleaning pipe penetrates through the outside of the sand washing groove.

The invention provides a sand washing construction process, which uses the novel spiral sand washing machine and comprises the following steps:

sand washing: pour water and sand into and wash the sand tank in, the rotatory epaxial propeller blade that drives of motor rotates, propeller blade stirs the washing to the water and sand mixture that wash in the sand tank, when the pivot is rotatory to be rotated, in case there is the sand water mixture to get into from bearing and bearing box clearance, is blockked by the horn mouth inclined plane that hinders sand spare, flows to the inclined plane of bearing box bottom, then discharges from sand removal pipe, guarantees that propeller blade will wash the sand grain after well from being close to the rotatory promotion of motor opening and discharges.

The invention has the beneficial effects that: after the motor drives the pivot and rotates, propeller blade stirs the washing to the water and sand mixture of washing in the sand groove, propeller blade will wash the sand grain after good and promote the discharge from being close to the rotatory promotion of motor opening, when the pivot is rotatory to rotate, in case there is sand water mixture to get into from bearing and bearing box clearance, the bell mouth inclined plane of being hindered sand spare blocks, flow to the inclined plane of bearing box bottom, then discharge from sand removal pipe, the problem that leads to the wearing and tearing of bearing inner and outer lane in the bearing that the sand water mixture got into the bearing frame has been solved, the rate of opening of equipment has been improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged partial schematic view at A of FIG. 1;

in the figure: 1-washing sand groove; 2-a rotating shaft; 3-a propeller blade; 4-a bearing cartridge; 5-a bearing; 6-sealing ring; 7-sand blocking piece; 8-a sand removal pipe; 9-a valve; 10-a motor; 11-a frame.

Detailed Description

The technical solution of the present invention is further described below, but the scope of the claimed invention is not limited to the described.

See fig. 1-2.

The invention provides a novel spiral sand washer, which comprises: a sand washing tank 1 for containing sand and water;

the sand washing device comprises a rotating shaft 2 and a propeller blade 3, wherein the propeller blade 3 is fixedly arranged on the rotating shaft 2, the rotating shaft 2 provided with the propeller blade 3 is positioned in a sand washing tank 1, and a bearing box 4 is arranged on the inner wall of the lower part of the sand washing tank 1;

the inner wall of the bearing box 4 and the outer ring of the bearing 5 are fixedly arranged, and the inner ring of the bearing 5 is fixed with the periphery of the rotating shaft 2 penetrating through the bearing box 4;

a sealing ring 6 for sealing the inner ring and the outer ring of the bearing 5 and the gap between the rotating shaft 2 and the bearing 5 is fixed on the inner wall of the bearing box 4;

a horn-shaped sand blocking piece 7 is fixed on the rotating shaft 2, and the inclination direction of a horn mouth is opposite to that of the bearing 5;

the bottom surface in the bearing box 4 is an inclined surface which is inclined downwards far away from the bearing 5, and the inclined surface is provided with a sand cleaning pipe 8 communicated with the inside of the bearing box 4;

the other end of the sand cleaning pipe 8 penetrates through the outside of the sand washing tank 1.

The radial width of the sand blocking piece 7 is larger than that of the bearing 5, and even if the sealing ring 6 is damaged, the sand blocking piece 7 plays a role in protecting the bearing 5.

The periphery of the sand blocking piece 7 is in tangential contact with the inner surface of the top of the bearing box 4 all the time during rotation, so that sand grains are prevented from entering the bearing 5 when entering from a gap between the bearing 5 and the bearing box 4.

A valve 9 is arranged at the end of the external sand cleaning pipe 8, the valve 9 is closed to slowly accumulate a sand-water mixture on the inclined surface at the bottom inside the bearing box 4, and then intermittent high-pressure air is flushed by opening the valve 9 to clean the inside of the bearing box 4 and the sand blocking piece 7 by water in the sand-water mixture; the valve 9 is normally open and discharges the sand-water mixture entering from the gap between the bearing 5 and the bearing housing 4.

The motor is characterized by further comprising a motor 10 and a rack 11, wherein the fixed end of the motor 10 is fixed on the rack 11 to be supported, and the rotating output end of the motor 10 is fixedly connected with the rotating shaft 2 through welding or a coupler or a key.

The bottom surface of the sand washing tank 1 is fixed on the frame 11 and is inclined, so that the bearing 5 is positioned at the bottom.

The inner wall of the bearing box 4 and the outer ring of the bearing 5 are welded and fixed or fixed through screws, so that the stability and the connection firmness of the bearing box and the bearing are improved.

And the inner ring of the bearing 5 is sleeved with the periphery of the rotating shaft 2 in an interference manner.

The sand blocking piece 7 is made of ceramic, so that the sand attachment rate is reduced.

The working principle is as follows: after motor 10 drives pivot 2 and rotates, propeller blade 3 stirs the washing to the water and sand mixture in the sand washing groove 1, the sand grain after propeller blade 3 will wash is from being close to motor 10 opening rotation promotion discharge, when pivot 2 is rotatory to rotate, in case there is the sand water mixture to get into from bearing 5 and bearing box 4 clearance, the bell mouth inclined plane that is hindered sand 7 blocks, flow to the inclined plane of bearing box 4 bottom, then discharge from sand removal pipe 8, the problem that leads to bearing inner and outer lane wearing and tearing in the bearing that the sand water mixture got into in the bearing frame has been solved, the rate of opening of equipment has been improved.

The invention provides a sand washing construction process which is carried out by using the novel spiral sand washing machine and comprises the following steps:

sand washing: pour water and sand into in washing sand groove 1, 3 rotations of the rotatory 3 last propeller blade that drive of motor 10 pivot 2, propeller blade 3 stirs the washing to the water and sand mixture in the washing sand groove 1, when 2 rotatory rotations in pivot, in case there is the sand water mixture to get into from bearing 5 and bearing box 4 clearance, the bell mouth inclined plane of being hindered sand piece 7 blocks, flow to the inclined plane of bearing box 4 bottoms, then discharge from sand removal pipe 8, guarantee that propeller blade 3 will wash the sand grain after well from being close to the rotatory promotion of motor 10 opening and discharge.

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