阅读说明：本技术 一种宝石颗粒与玻璃结合烧制工艺 (Combined firing process for gem particles and glass ) 是由 陈火龙 孙晓风 郑雄 于 2021-02-04 设计创作，主要内容包括：本发明公开了一种宝石颗粒与玻璃结合烧制工艺,包括如下步骤；步骤S1：制备玻璃溶液,选择石英砂、纯碱、方解石、石灰石、硼化合物和碳酸钡作为制备玻璃溶液的主料,并选择合适的辅料,将主料和辅料通过沙料除铁装置进行除铁处理,并将各种物料称量后在混料机中混合均匀后,将配好的原料通过高温加热热熔,从而制成均匀大的、无气泡的玻璃溶液；步骤S2：选择合适的冷作模具钢作为模具制作的原料；本发明,通过将宝石颗粒和玻璃溶液混合,再浇注到模具中,使得宝石颗粒与玻璃溶液在模具内成型,成型效率高,结合质量好,能够有效避免宝石发生脱落的情况；同时,在烧制的过程中,除铁效果好,能够有效提高玻璃烧制的整体质量。(The invention discloses a process for sintering gem particles and glass in a combined manner, which comprises the following steps; step S1: preparing a glass solution, selecting quartz sand, soda ash, calcite, limestone, a boron compound and barium carbonate as main materials for preparing the glass solution, selecting proper auxiliary materials, carrying out iron removal treatment on the main materials and the auxiliary materials through a sand iron removal device, weighing various materials, uniformly mixing the materials in a mixer, and heating and melting the prepared raw materials at high temperature to prepare the uniform large bubble-free glass solution; step S2: selecting proper cold-work die steel as a raw material for manufacturing the die; according to the invention, the gem particles and the glass solution are mixed and poured into the mold, so that the gem particles and the glass solution are molded in the mold, the molding efficiency is high, the bonding quality is good, and the falling of the gem can be effectively avoided; meanwhile, in the firing process, the iron removal effect is good, and the overall quality of glass firing can be effectively improved.)

1. A gem particle and glass combined firing process is characterized by comprising the following steps;

step S1: preparing a glass solution, selecting quartz sand, soda ash, calcite, limestone, a boron compound and barium carbonate as main materials for preparing the glass solution, selecting proper auxiliary materials, carrying out iron removal treatment on the main materials and the auxiliary materials through a sand iron removal device, weighing various materials, uniformly mixing the materials in a mixer, and heating and melting the prepared raw materials at high temperature to prepare the uniform large bubble-free glass solution;

step S2: manufacturing a mould, selecting proper cold-work mould steel as a raw material for manufacturing the mould, designing an inner cavity of the mould according to the weight, the shape and the size of a product, finishing the mould after the preparation of a glass mould of the mould is finished, treating the surface of the mould, and adding a release agent into the mould;

step S3: mixing jewel particles, namely mixing the jewel particles with the prepared glass solution after selecting proper jewel particles and cleaning, and adding a surfactant in the mixing process to uniformly mix the jewel particles in the glass solution;

step S4: glass molding, namely injecting the mixed solution into a mold of a product, maintaining for 3-5 days when the frame structure of the mold injected with the glass solution and the gem particles is completely solidified, so that the glass product is molded in the mold, and cooling the mold;

step S5: and (3) demolding and cleaning, namely demolding the mold, taking out the product after demolding, selecting a proper clamp which is clean and rustless, wiping the product with glass water, or adopting a clamp made of a rustless material, transferring the product into annealing equipment for annealing treatment, slowly reducing the temperature of the glass product, and cleaning the product to obtain the glass product fired by combining the gem particles and the glass.

2. The bonded firing process of gem particles and glass as claimed in claim 1, wherein the selected auxiliary materials in step S1 include: the refining agent is one of calcium sulfate and sodium sulfate, and the fluxing agent is one of nitrate and sulfate.

3. The bonded firing process for gem particles and glass as claimed in claim 1, wherein the temperature for heating and melting the raw materials in step S1 is 1300-1600 ℃.

4. The bonded firing process of gem particles and glass as in claim 1, wherein the demolding step S5 includes:

a. cutting the edge of the mold orderly, then inserting a plurality of demolding wedges between the mold and the prototype in a distributed manner, uniformly exerting force to avoid independently exerting force to prevent the mold from being damaged, and finally completely demolding;

b. after demolding, the mold surface is carefully inspected, any surface defects noted and repaired, and the mold surface appropriately treated and modified.

5. The combined firing process for the gem particles and the glass according to claim 1, wherein in the step S1, the sand deironing device comprises a material distribution box (1), a material feeding table (2), a sand primary screen (3), adsorption components (4), a drying component (5), a material cylinder (6), a blanking component (7), a material discharging pipe (8) and a bearing chassis (9), wherein the material feeding table (2) is fixedly installed in the center of the top end face of the material distribution box (1) through bolts, the sand primary screen (3) is fixedly installed in the center of the end face of the material feeding table (2) through bolts, the two adsorption components (4) are arranged in the center of the end face of the material distribution box (1), the bearing chassis (9) is fixedly installed around the bottom end face of the material distribution box (1) through welding, the material cylinder (6) is fixedly installed in the center of the bottom end face of the material distribution box (1) through, a discharging pipe (8) is inserted and mounted on one side of the end face of the bottom of the material barrel (6), a drying assembly (5) is arranged on one side of the end face of the material barrel (6), and the drying assembly (5) is fixedly connected with the bearing bottom frame (9);

adsorption component (4) are including guide frame (41), link (42), magnetic rod (44), spacing base (45), locking double-screw bolt (46), grab handle (47) and installation slot (48), guide frame (41) are through screw fixed mounting in outer wall one side of branch workbin (1), the outside of guide frame (41) is provided with link (42), installation slot (48) have been seted up to terminal surface one side of branch workbin (1), the one end fixed mounting of link (42) has a plurality of magnetic rod (44), and the one end of magnetic rod (44) passes installation slot (48) and connects and install spacing base (45), the central fixed mounting of terminal surface opposite side of link (42) has grab handle (47), the other end of guide frame (41) is connected through the screw hole and is installed locking double-screw bolt (46), and the one end of locking double-screw bolt (46) passes guide frame (41), The material distributing box (1) is fixedly connected with the end surface of the limiting base (45).

6. The combined firing process for the gem particles and the glass as claimed in claim 5, characterized in that the two sides of the end surface of the connecting frame (42) are fixedly provided with guide insertion blocks (43) by screws, the inside of the guide frame (41) is provided with guide grooves, and one end of each guide insertion block (43) is inserted into the guide grooves.

7. The gemstone particle and glass bond firing process of claim 5, the blanking assembly (7) comprises a cross beam frame (71), a support rod (72), a fixing bracket (73), a blanking motor (74) and a spiral blanking shaft (75), the cross beam frame (71) is fixedly arranged between the load-bearing underframe (9) through bolts, two sides of the end surface of the transverse beam frame (71) are fixedly provided with supporting rods (72) through bolts, one end of the supporting rod (72) is fixedly provided with a fixing bracket (73), and the fixed bracket (73) is fixedly connected with the outer wall of the material barrel (6) through a screw, the blanking motor (74) is fixedly arranged in the center of the bottom end face of the material barrel (6) through a screw, the spiral discharging shaft (75) is arranged in the center of the interior of the material barrel (6), and one end of the bottom of the spiral blanking shaft (75) is fixedly connected with a motor shaft of the blanking motor (74) through a coupler.

8. The combined firing process of the gem particles and the glass as claimed in claim 5, characterized in that the drying assembly (5) comprises a mounting back plate (51), a hot-drying machine (52), a ventilation plate (53) and a hot-drying pipe (54), the mounting back plate (51) is fixedly mounted between the load-bearing bottom frames (9) through bolts, the hot-drying machine (52) is fixedly mounted in the center of the end surface of the mounting back plate (51) through bolts, the ventilation plate (53) is fixedly mounted on one side of the hot-drying machine (52) through bolts, the hot-drying pipe (54) is connected and mounted on one side of the hot-drying machine (52), and one end of the hot-drying pipe (54) is communicated with the interior of the material cylinder (6).

Technical Field

The invention relates to the technical field of glass firing, in particular to a gem particle and glass combined firing process.

Background

The glass is a relatively transparent solid substance, forms a continuous network structure when melted, gradually increases viscosity and hardens but is a non-crystalline silicate non-metallic material in the cooling process, and the glass product is a general name of living goods and industrial goods which are processed by adopting the glass as a main raw material; the method is widely applied to the fields of buildings, daily use, medical treatment, chemistry, home furnishing and the like. In the process of preparing the glass product, in order to improve the ornamental value, when the gem particles are combined with the glass, a method of embedding after forming is generally adopted to combine the gem particles with the glass, and the combination process has low efficiency; in addition, in the embedding process, the glass product is easily damaged; moreover, in the process of firing the glass product, the iron filings contained in the raw materials can reduce the quality of the glass solution during firing, thereby affecting the overall quality of the glass product, and therefore, it is necessary to design a sintering process for combining the gem particles and the glass.

Disclosure of Invention

The invention aims to provide a process for sintering jewel particles and glass in a combined manner, wherein the jewel particles and a glass solution are mixed and poured into a mold, so that the jewel particles and the glass solution are molded in the mold, the molding efficiency is high, the combination quality is good, and the falling of the jewel can be effectively avoided; meanwhile, in the firing process, the iron removal effect is good, and the overall quality of glass firing can be effectively improved.

The purpose of the invention can be realized by the following technical scheme:

a process for sintering gem particles and glass in combination comprises the following steps;

step S1: preparing a glass solution, selecting quartz sand, soda ash, calcite, limestone, a boron compound and barium carbonate as main materials for preparing the glass solution, selecting proper auxiliary materials, carrying out iron removal treatment on the main materials and the auxiliary materials through a sand iron removal device, weighing various materials, uniformly mixing the materials in a mixer, and heating and melting the prepared raw materials at high temperature to prepare the uniform large bubble-free glass solution;

step S2: manufacturing a mould, selecting proper cold-work mould steel as a raw material for manufacturing the mould, designing an inner cavity of the mould according to the weight, the shape and the size of a product, finishing the mould after the preparation of a glass mould of the mould is finished, treating the surface of the mould, and adding a release agent into the mould;

step S3: mixing jewel particles, namely mixing the jewel particles with the prepared glass solution after selecting proper jewel particles and cleaning, and adding a surfactant in the mixing process to uniformly mix the jewel particles in the glass solution;

step S4: glass molding, namely injecting the mixed solution into a mold of a product, maintaining for 3-5 days when the frame structure of the mold injected with the glass solution and the gem particles is completely solidified, so that the glass product is molded in the mold, and cooling the mold;

step S5: and (3) demolding and cleaning, namely demolding the mold, taking out the product after demolding, selecting a proper clamp which is clean and rustless, wiping the product with glass water, or adopting a clamp made of a rustless material, transferring the product into annealing equipment for annealing treatment, slowly reducing the temperature of the glass product, and cleaning the product to obtain the glass product fired by combining the gem particles and the glass.

As a further scheme of the invention: in step S1, the selected auxiliary materials include: the refining agent is one of calcium sulfate and sodium sulfate, and the fluxing agent is one of nitrate and sulfate.

As a further scheme of the invention: in the step S1, the temperature for heating and melting the raw materials is 1300-1600 ℃.

As a further scheme of the invention: in step S5, the process of releasing the mold includes:

a. cutting the edge of the mold orderly, then inserting a plurality of demolding wedges between the mold and the prototype in a distributed manner, uniformly exerting force to avoid independently exerting force to prevent the mold from being damaged, and finally completely demolding;

b. after demolding, the mold surface is carefully inspected, any surface defects noted and repaired, and the mold surface appropriately treated and modified.

As a further scheme of the invention: in the step S1, the sand deironing device comprises a material distribution box, a feeding table, a sand primary screen, an adsorption component, a drying component, a material cylinder, a blanking component, a discharge pipe and a bearing bottom frame, the center of the top end surface of the material distribution box is fixedly provided with a feeding table through a bolt, the center of the end surface of the feeding table is fixedly provided with a sand primary screen through a screw, the center of the end surface of the material distribution box is provided with two adsorption components, the periphery of the end surface of the bottom of the material distribution box is fixedly provided with a bearing underframe by welding, the center of the end face of the bottom of the material distributing box is fixedly provided with a material barrel through a bolt, the outer side of the material barrel is provided with a blanking component, the blanking component is fixedly connected with the bearing underframe, a discharging pipe is inserted and installed at one side of the end surface of the bottom of the material barrel, a drying component is arranged on one side of the end face of the material barrel and fixedly connected with the bearing underframe;

adsorption component includes guide frame, link, magnetic rod, spacing base, locking double-screw bolt, grab handle and installation slot, the guide frame passes through screw fixed mounting in outer wall one side of branch workbin, the outside of guide frame is provided with the link, the installation slot has been seted up to the terminal surface one side of branch workbin, the one end fixed mounting of link has a plurality of magnetic rod, and the one end of magnetic rod passes installation slot connection and installs spacing base, the terminal surface opposite side central authorities fixed mounting of link has the grab handle, the other end of guide frame passes through the screw hole connection and installs the locking double-screw bolt, and the terminal surface fixed connection of guide frame, branch workbin and spacing base is passed to the one end of locking double-screw bolt.

As a further scheme of the invention: the terminal surface both sides of link all have the direction inserted block through screw fixed mounting, the guide way has been seted up to the inside of direction frame, and the one end grafting of direction inserted block is installed in the inside of guide way.

As a further scheme of the invention: the unloading subassembly includes crossbeam frame, bracing piece, fixed bracket, unloading motor and spiral unloading axle, the crossbeam frame passes through bolt fixed mounting between the bearing chassis, the terminal surface both sides of crossbeam frame all have the bracing piece through bolt fixed mounting, the one end fixed mounting of bracing piece has fixed bracket, and fixed bracket passes through the outer wall fixed connection of screw and material section of thick bamboo, the unloading motor passes through screw fixed mounting in the bottom terminal surface central authorities of material section of thick bamboo, spiral unloading axle sets up in the inside central authorities of material section of thick bamboo, and the motor shaft fixed connection of shaft coupling and unloading motor is passed through to the bottom one end of spiral unloading axle.

As a further scheme of the invention: the drying assembly comprises an installation backboard, a hot drying machine, a ventilating board and a hot drying pipe, the installation backboard is fixedly installed between the bearing underframe through bolts, the hot drying machine is installed in the center of the end face of the installation backboard through the bolts, the ventilating board is installed on one side of the hot drying machine through the bolts, the hot drying pipe is installed on one side of the hot drying machine in a connected mode, and one end of the hot drying pipe is communicated with the inside of the material barrel.

The invention has the beneficial effects that:

1. according to the invention, the gem particles and the glass solution are mixed and poured into the mold, so that the gem particles and the glass solution are molded in the mold, the molding efficiency is high, the bonding quality is good, the falling of the gem can be effectively avoided, and the glass product can not be damaged; meanwhile, in the firing process, the iron removal effect is good, and the overall quality of glass firing can be effectively improved.

2. The sand material iron removal device has a stable structure and a good supporting effect; when in use, the iron removing device has good iron removing effect, high iron removing efficiency, convenience and rapidness; meanwhile, the materials can be stirred and dried, so that the overall quality of the materials is effectively improved, and the subsequent firing is facilitated.

Drawings

In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.

FIG. 1 is a schematic view of the first overall structure of a sand deironing apparatus according to the present invention;

FIG. 2 is a schematic view of a second overall structure of a sand deironing device according to the present invention;

FIG. 3 is a schematic view of the third overall structure of the sand deironing device of the present invention;

FIG. 4 is an overall front view of the sand deironing device of the present invention;

FIG. 5 is an overall sectional view of the sand deironing device of the present invention;

in the figure: 1. a material distributing box; 2. a feeding table; 3. a sand material primary screen; 4. an adsorption component; 5. a drying assembly; 6. a material cylinder; 7. a blanking assembly; 8. a discharge pipe; 9. a load-bearing chassis; 41. a guide frame; 42. a connecting frame; 43. a guide insert block; 44. a magnetic rod; 45. a limiting base; 46. locking the stud; 47. a handle; 48. installing a slot; 51. mounting a back plate; 52. a hot drying machine; 53. a ventilation board; 54. heating the tube; 71. a cross beam frame; 72. a support bar; 73. a fixing bracket; 74. a blanking motor; 75. and (4) spirally discharging the material shaft.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1-5, a gemstone particle and glass combined firing process includes the following steps;

step S1: preparing a glass solution, selecting quartz sand, soda ash, calcite, limestone, a boron compound and barium carbonate as main materials for preparing the glass solution, selecting proper auxiliary materials, carrying out iron removal treatment on the main materials and the auxiliary materials through a sand iron removal device, weighing various materials, uniformly mixing the materials in a mixer, and heating and melting the prepared raw materials at high temperature to prepare the uniform large bubble-free glass solution;

wherein, the selected auxiliary materials comprise: the refining agent is one of calcium sulfate and sodium sulfate, and the fluxing agent is one of nitrate and sulfate;

wherein the temperature for heating and melting the raw materials is 1300-1600 ℃;

wherein the sand deironing device comprises a material distribution box 1, a feeding table 2, a sand primary screen 3, an adsorption component 4, a drying component 5, a material cylinder 6 and a blanking component 7, the discharging pipe 8 and the bearing underframe 9, the feeding table 2 is fixedly installed in the center of the top end face of the material separating box 1 through a bolt, the sand primary screen 3 is fixedly installed in the center of the end face of the feeding table 2 through a screw, two adsorption assemblies 4 are arranged in the center of the end face of the material separating box 1, each adsorption assembly 4 comprises a guide frame 41, a connecting frame 42, a magnetic rod 44, a limiting base 45, a locking stud 46, a grab handle 47 and an installation slot 48, the guide frame 41 is fixedly installed on one side of the outer wall of the material separating box 1 through a screw, the connecting frame 42 is arranged on the outer side of the guide frame 41, guide inserting blocks 43 are fixedly installed on two sides of the end face of the connecting frame 42 through screws, a guide groove is formed in the guide frame 41, and one end; a mounting slot 48 is formed in one side of the end face of the material distribution box 1, a plurality of magnetic rods 44 are fixedly mounted at one end of the connecting frame 42, one end of each magnetic rod 44 penetrates through the mounting slot 48 to be connected with and mounted with a limiting base 45, a grab handle 47 is fixedly mounted in the center of the other side of the end face of the connecting frame 42, the other end of the guide frame 41 is connected with and mounted with a locking stud 46 through a threaded hole, and one end of the locking stud 46 penetrates through the guide frame 41 and the end face of the material distribution box 1 to be fixedly connected with; the periphery of the end surface of the bottom of the material distributing box 1 is fixedly provided with a bearing bottom frame 9 by welding, the center of the end surface of the bottom of the material distributing box 1 is fixedly provided with a material barrel 6 by a bolt, the outer side of the material barrel 6 is provided with a blanking component 7, the blanking component 7 is fixedly connected with the bearing underframe 9, the blanking component 7 comprises a cross beam frame 71, a support rod 72, a fixing bracket 73, a blanking motor 74 and a spiral blanking shaft 75, the cross beam frame 71 is fixedly arranged between the bearing underframe 9 through bolts, the support rod 72 is fixedly arranged on both sides of the end surface of the cross beam frame 71 through bolts, the fixing bracket 73 is fixedly arranged at one end of the support rod 72, the fixing bracket 73 is fixedly connected with the outer wall of the material barrel 6 through screws, the blanking motor 74 is fixedly arranged at the center of the bottom end face of the material barrel 6 through screws, the spiral blanking shaft 75 is arranged at the center inside the material barrel 6, one end of the bottom of the spiral discharging shaft 75 is fixedly connected with a motor shaft of the discharging motor 74 through a coupler; a discharge pipe 8 is inserted and installed on one side of the end face of the bottom of the material barrel 6, a drying assembly 5 is arranged on one side of the end face of the material barrel 6, and the drying assembly 5 is fixedly connected with a bearing underframe 9; the drying assembly 5 comprises an installation back plate 51, a hot drying machine 52, a ventilation plate 53 and a hot drying pipe 54, the installation back plate 51 is fixedly installed between the load-bearing bottom frames 9 through bolts, the hot drying machine 52 is fixedly installed in the center of the end face of the installation back plate 51 through bolts, the ventilation plate 53 is fixedly installed on one side of the hot drying machine 52 through bolts, the hot drying pipe 54 is connected and installed on one side of the hot drying machine 52, and one end of the hot drying pipe 54 is communicated with the interior of the material barrel 6;

the material distribution box 1 can be supported through the bearing bottom frame 9, the adsorption component 4 is installed inside the material distribution box 1, the connecting frame 42 is lifted through the grab handle 47, the guide inserting blocks 43 on the two sides of the connecting frame 42 are inserted into the guide grooves on the end surface of the guide frame 41, the magnetic rod 44 is inserted into the material distribution box 1 through the installation inserting grooves 48 until the connecting frame 42 is attached to the end surface of the material distribution box 1, the locking studs 46 penetrate through the screw holes on the end surface of the guide frame 41 and are fixedly connected with the end surface threads of the limiting base 45, the magnetic rod 44 is supported and installed inside the material distribution box 1, the main material and the auxiliary material needing iron removal are put in through the feeding table 2, the large-particle impurities in the main material and the auxiliary material can be filtered through the sand material primary screen 3, the filtered main material and the filtered auxiliary material fall into the material distribution box 1, and when the main material and the auxiliary material pass through the magnetic rod 44, the magnetic rod, the materials adsorbed for many times fall into the material barrel 6, the materials stacked in the material barrel 6 are dried through the drying component 5 between the bearing bottom frames 9, the hot drying machine 52 on one side of the installation back plate 51 works, after external air is sucked and heated through the ventilating plate 53, the hot air can dry the materials through the hot drying pipe 54, the materials are stirred and discharged through the discharging component 7 in the drying process, the fixing bracket 73 can be supported through the cross beam frame 71 and the supporting rod 72, so that the fixing bracket 73 has a stable supporting effect on the material barrel 6, the discharging motor 74 works to drive the spiral discharging shaft 75 to rotate through the motor shaft, the spiral discharging shaft 75 rotates the materials, and the materials can be discharged to the outside through the discharging pipe 8 in the spiral rotating process, so that iron removal drying is completed;

step S2: manufacturing a mould, selecting proper cold-work mould steel as a raw material for manufacturing the mould, designing an inner cavity of the mould according to the weight, the shape and the size of a product, finishing the mould after the preparation of a glass mould of the mould is finished, treating the surface of the mould, and adding a release agent into the mould;

step S3: mixing jewel particles, namely mixing the jewel particles with the prepared glass solution after selecting proper jewel particles and cleaning, and adding a surfactant in the mixing process to uniformly mix the jewel particles in the glass solution;

step S4: glass molding, namely injecting the mixed solution into a mold of a product, maintaining for 3-5 days when the frame structure of the mold injected with the glass solution and the gem particles is completely solidified, so that the glass product is molded in the mold, and cooling the mold;

step S5: demoulding and cleaning, namely demoulding the mould, taking out the product by using a clamp after demoulding, selecting a proper clamp which is clean and rustless, wiping the product by using glass water, or adopting the clamp made of a rustless material, transferring the product into annealing equipment for annealing treatment, slowly reducing the temperature of the glass product, and cleaning the product so as to prepare the glass product fired by combining the gem particles and the glass;

wherein the treatment of demolding comprises:

a. cutting the edge of the mold orderly, then inserting a plurality of demolding wedges between the mold and the prototype in a distributed manner, uniformly exerting force to avoid independently exerting force to prevent the mold from being damaged, and finally completely demolding;

b. after demolding, the mold surface is carefully inspected, any surface defects noted and repaired, and the mold surface appropriately treated and modified.

The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.