阅读说明：本技术 一种桥梁缆索纤维密封防护体系的施工方法 (Construction method of bridge cable fiber sealing protection system ) 是由 张少锦 薛晓薇 于 2021-01-11 设计创作，主要内容包括：本发明涉及桥梁缆索纤维密封防护技术领域,公开了一种桥梁缆索纤维密封防护体系的施工方法,适于新建桥梁或桥梁修复,包括维密封胶带施作,所述纤维密封胶带为多胶多布的多层层叠结构,该多胶多布的多层层叠结构由柔性密封胶和纤维布组合形成；待柔性密封胶完全固化后,在其上喷涂耐久防护层,厚度不小于80μm。该桥梁缆索纤维密封防护体系的施工方法,提高了桥梁缆索纤维密封防护体系的强度,且抗裂性能密封性能较好、耐候性好,同时兼具防火耐温性能,并提高了桥梁缆索纤维密封防护体系的防护效果和使用寿命。(The invention relates to the technical field of bridge cable fiber sealing protection, and discloses a construction method of a bridge cable fiber sealing protection system, which is suitable for newly-built bridges or bridge repair and comprises the steps of constructing a fiber sealing adhesive tape, wherein the fiber sealing adhesive tape is a multi-layer laminated structure with multiple adhesive layers and multiple cloth layers, and the multi-layer laminated structure with multiple adhesive layers and multiple cloth layers is formed by combining flexible sealing adhesive and fiber cloth; after the flexible sealant is completely cured, a durable protective layer is sprayed on the flexible sealant, and the thickness of the flexible sealant is not less than 80 μm. The construction method of the fiber sealing protection system for the bridge cable improves the strength of the fiber sealing protection system for the bridge cable, has good anti-cracking performance and sealing performance and weather resistance, has fireproof and temperature-resistant performances, and improves the protection effect and service life of the fiber sealing protection system for the bridge cable.)

1. A construction method of a bridge cable fiber sealing protection system is characterized by comprising the following steps: the method comprises the following steps:

s1, preparing raw materials, namely preparing a main cable steel wire bundle subjected to phosphating primer treatment, a flexible protective agent, a steel wire winding subjected to phosphating primer treatment, a protective primer, a fiber sealing adhesive tape and a durable protective layer;

s2, carrying out weaving forming on the steel wire bundles through main cable phosphating primer treatment, and erecting in place;

s3, coating a flexible protective agent on the outer surface of the main cable steel wire bundle;

s4, winding the main cable steel wire bundle, winding the round steel wires subjected to phosphating primer treatment on the surface of the main cable steel wire bundle tightly by using a winding machine with winding tension of 1-2.5KN, and splicing the wound steel wires together tightly;

s5, further performing antiseptic treatment on the wound steel wire;

s6, applying a fiber sealing tape, wherein the fiber sealing tape is a multi-adhesive multi-cloth multi-layer laminated structure formed by combining flexible sealant and fiber cloth;

and S7, after the flexible sealant is completely cured, spraying a durable protective layer on the flexible sealant, wherein the thickness of the durable protective layer is not less than 80 μm.

2. The construction method of the bridge cable fiber sealing protection system according to claim 1, wherein: when the method is suitable for newly building a bridge or repairing a bridge, the multi-layer laminated structure with multiple adhesive layers and multiple cloth layers in the step S6 adopts different adhesive layer structures in different scenes and in different cable forms and functions, and the specific combination mode comprises the following steps:

a. the main cable with the diameter of 750 mm and above is protected by adopting a four-glue three-cloth structure, and the combination of the four-glue three-cloth structure is sequentially flexible sealant-fiber cloth-flexible sealant from top to bottom;

b. the protection of the stay cable and the suspension cable with the diameter of 100-;

c. the protection of the sling with the diameter of 70-100 mm is in a two-rubber-one-cloth mode, and the combination of the two-rubber-one-cloth structures is sequentially flexible sealant-fiber cloth-flexible sealant from top to bottom.

3. The construction method of the bridge cable fiber sealing protection system according to claim 1, wherein: the durable protective layer in the step S7 is any one of a fluorocarbon finish, a polyurethane finish, an acrylic acid finish, and a polysiloxane finish.

4. The construction method of the bridge cable fiber sealing protection system according to claim 1, wherein: the material of the flexible protective agent in the step S2 is non-drying putty.

5. The construction method of the bridge cable fiber sealing protection system according to claim 2, wherein: the specific manufacturing process of the three-rubber-two-cloth in the multi-layer laminated structure with multiple rubber and multiple cloth comprises the steps of uniformly blade-coating flexible sealant on the surface of a wound steel wire coated with protective primer, wherein the dosage is controlled to be 1-2kg/m²Then winding fiber cloth on the main cable with a certain force to make the bottom flexible sealant penetrate through the meshPreferably, the width of the fiber cloth is 10-40cm, the lapping is 1-2cm during winding, the smoothness of the fiber cloth during winding is specially noticed to avoid wrinkling, then a layer of flexible sealant is scraped, and the dosage is controlled to be 1-2kg/m²(ii) a Secondly, winding the fiber cloth with a certain force, wherein the force is required to enable the fiber cloth to be tightly attached to the flexible sealing adhesive at the bottom, the width of the fiber cloth is 10-40cm, the fiber cloth is overlapped by 1-2cm during winding, the smoothness of the fiber cloth during winding is particularly paid attention to, and wrinkles are avoided; finally, the last layer of flexible sealant is hung and coated on the fiber cloth for flattening, the surface is flattened and uniform, and the using amount is controlled to be 0.5-1kg/m²The other two sets of multi-layer laminated structures with multiple adhesive fabrics are manufactured in the same process as the above process.

6. The construction method of the bridge cable fiber sealing protection system according to claim 1, wherein: in the step S3, the outer surface of the main cable steel wire bundle is uniformly coated with the flexible protective agent, and the thickness of the flexible protective agent is not less than 2 mm.

7. The construction method of the bridge cable fiber sealing protection system according to claim 1, wherein: and in the step S5, the surface of the wound steel wire is coated with the protective primer so as to improve the corrosion resistance of the wound steel wire.

8. The construction method of the bridge cable fiber sealing protection system according to claim 1, wherein: the main cable steel wire bundle treated by the phosphating primer in the step S1 is a main stress member of the suspension bridge.

Technical Field

The invention relates to the technical field of bridge cable fiber sealing protection, in particular to a construction method of a bridge cable fiber sealing protection system.

Background

In recent years, the bridge construction speed of China is rapid, a large number of large cable system bridges spanning sea, river and river are built successively, a main cable is used as one of the most important stress components of a suspension bridge and cannot be replaced, so that the main cable is called as a 'life line' of the suspension bridge, the design service life of the bridge in China is generally 100 years, and the existing main cable protection system can not meet the requirements in the face of the anti-corrosion design requirement of the same service life and less maintenance of the bridge.

At present, main cable protection systems are divided into two main categories: firstly, a polysulfide sealant coating protection system; the other is a wrapping belt protection system, which is characterized in that polysulfide sealant and polyurethane finish are blade-coated after a main cable S-shaped steel wire or a galvanized steel wire is wound to realize the sealing protection of a main cable, but some defects of the protection system are gradually exposed in the use process, a cable system is in a long-term vibration state under the influence of temperature, wind load, vehicle load and the like, the polysulfide sealant coating protection system has poor anti-cracking effect and obvious cracking problem, the polyurethane finish has poor aging resistance and is easy to pulverize, water, humid air and harmful substances enter from the cracking position to cause main cable corrosion and accelerated aging, the wrapping belt protection system is a relatively hot door in recent years, and is formed by wrapping chlorosulfonated polyethylene wrapped belts or thermoplastic elastomer wrapped belts after the main cable S-shaped steel wire or the galvanized steel wire is wound, and then a hot melting device is used, the joint of the winding bag is hot-melted, fastened and sealed, and the sealing protection of the main cable is realized, but the joint of the winding bag is large, the hot-melting curing workload is large, the process is complex, the whole durable sealing effect of the protection system is difficult to realize, the actual using effect of the protection system is not ideal at present, in conclusion, the existing bridge cable fiber sealing protection system is low in strength, poor in crack resistance and sealing performance, poor in weather resistance, poor in fireproof and temperature resistance, and the protection effect and the service life of the bridge cable fiber sealing protection system are influenced.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides a construction method of a bridge cable fiber sealing protection system, so that the bridge cable fiber sealing protection system has the advantages of stronger strength, better anti-cracking performance and sealing performance, good weather resistance, fire resistance and temperature resistance, improved protection effect and service life of the bridge cable fiber sealing protection system, and the like, and solves the problems that the existing bridge cable fiber sealing protection system has lower strength, poorer anti-cracking performance and sealing performance, poor weather resistance, poorer fire resistance and temperature resistance, and influences the protection effect and service life of the bridge cable fiber sealing protection system.

(II) technical scheme

In order to realize the purposes that the fiber sealing protection system of the bridge cable has stronger strength, better anti-cracking performance and sealing performance, good weather resistance, fireproof and temperature-resistant performances, and the protection effect and the service life of the fiber sealing protection system of the bridge cable are improved, the invention provides the following technical scheme: a construction method of a bridge cable fiber sealing protection system comprises the following steps:

s1, preparing raw materials, namely preparing a main cable steel wire bundle subjected to phosphating primer treatment, a flexible protective agent, a steel wire winding subjected to phosphating primer treatment, a protective primer, a fiber sealing adhesive tape and a durable protective layer;

s2, carrying out weaving forming on the steel wire bundles through main cable phosphating primer treatment, and erecting in place;

s3, coating a flexible protective agent on the outer surface of the main cable steel wire bundle;

s4, winding the main cable steel wire bundle, winding the round steel wires subjected to phosphating primer treatment on the surface of the main cable steel wire bundle tightly by using a winding machine with winding tension of 1-2.5KN, and splicing the wound steel wires together tightly;

s5, further performing antiseptic treatment on the wound steel wire;

s6, applying a fiber sealing tape, wherein the fiber sealing tape is a multi-adhesive multi-cloth multi-layer laminated structure formed by combining flexible sealant and fiber cloth;

and S7, after the flexible sealant is completely cured, spraying a durable protective layer on the flexible sealant, wherein the thickness of the durable protective layer is not less than 80 μm.

Preferably, when a newly-built bridge or a bridge is repaired, the multi-layer laminated structure with multiple layers of adhesive and multiple pieces of cloth in step S6 adopts different layer adhesive structures in different scenes and in different forms and functions of cables, and the specific combination manner includes:

a. the main cable with the diameter of 750 mm and above is protected by adopting a four-glue three-cloth structure, and the combination of the four-glue three-cloth structure is sequentially flexible sealant-fiber cloth-flexible sealant from top to bottom;

b. the protection of the stay cable and the suspension cable with the diameter of 100-;

c. the protection of the sling with the diameter of 70-100 mm is in a two-rubber-one-cloth mode, and the combination of the two-rubber-one-cloth structures is sequentially flexible sealant-fiber cloth-flexible sealant from top to bottom.

Preferably, the durable protective layer in step S7 is any one of a fluorocarbon finish, a polyurethane finish, and an acrylic polysiloxane finish.

Preferably, the material of the flexible protective agent in the step S2 is a non-drying putty.

Preferably, the specific manufacturing process of the three-rubber-two-cloth in the multi-layer laminated structure of the multi-rubber-multiple-cloth comprises the steps of firstly uniformly coating the surface of the wire wound steel wire coated with the protective primer with the flexible sealant, wherein the dosage is controlled to be 1-2kg/m²Then winding fiber cloth on the main cable with a certain force to make the bottom flexible sealant penetrate through the mesh, wherein the fiber cloth has a width of 10-40cm, and is lapped with 1-2cm during winding, especially paying attention to the smoothness of the fiber cloth during winding to avoid wrinkling, and then scraping a layer of flexible sealant with the dosage controlled at 1-2kg/m²(ii) a Secondly, winding the fiber cloth with a certain force, wherein the force is required to enable the fiber cloth to be tightly attached to the flexible sealing adhesive at the bottom, the width of the fiber cloth is 10-40cm, the fiber cloth is overlapped by 1-2cm during winding, the smoothness of the fiber cloth during winding is particularly paid attention to, and wrinkles are avoided; finally, the last layer of flexible sealant is hung and coated on the fiber cloth for flattening, the surface is flattened and uniform, and the using amount is controlled to be 0.5-1kg/m²The other two sets of multi-layer laminated structures with multiple adhesive fabrics are manufactured in the same process as the above process.

Preferably, in the step S3, the flexible protective agent is uniformly coated on the outer surface of the main cable steel wire bundle, and the thickness of the flexible protective agent is not less than 2 mm.

Preferably, in the step S5, a protective primer is coated on the surface of the wound steel wire to improve the corrosion resistance.

Preferably, the main wire bundle treated with the phosphating primer in the step S1 is a main stress-bearing member of the suspension bridge.

(III) advantageous effects

Compared with the prior art, the invention provides a construction method of a bridge cable fiber sealing protection system, which has the following beneficial effects:

the construction method of the bridge cable fiber sealing protection system comprises the steps of firstly preparing a main cable steel wire bundle treated by phosphating priming paint, a flexible protective agent, a steel wire winding treated by phosphating priming paint, protective priming paint, a fiber sealing adhesive tape and a durable protective layer, weaving and forming the main cable phosphating priming paint treated steel wire bundle, erecting the steel wire bundle in place, then coating the flexible protective agent on the outer surface of the main cable steel wire bundle, simultaneously winding the main cable steel wire bundle, further performing anticorrosion treatment on the wound steel wire, then performing fiber sealing adhesive tape application, finally spraying the durable protective layer on the flexible sealant after the flexible sealant is completely cured, wherein the thickness of the durable protective layer is not less than 80 mu m, the protection system overcomes the problems of mechanical damage, unsatisfactory sealing effect and durability of the traditional protection structure, absorbs the advantages of different protection structures and different materials, achieves durable sealing effect, and can enable the protection system to have excellent fireproof and high-temperature resistance, effectively reduce cable system and receive the conflagration influence, protect bridge structures safety and its life.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

A construction method of a bridge cable fiber sealing protection system comprises the following steps:

s1, preparing raw materials, namely preparing a main cable steel wire bundle subjected to phosphating primer treatment, a flexible protective agent, a steel wire winding subjected to phosphating primer treatment, a protective primer, a fiber sealing adhesive tape and a durable protective layer;

s2, carrying out weaving forming on the steel wire bundles through main cable phosphating primer treatment, and erecting in place;

s3, coating a flexible protective agent on the outer surface of the main cable steel wire bundle;

s4, winding the main cable steel wire bundle, winding the round steel wires subjected to phosphating primer treatment on the surface of the main cable steel wire bundle tightly by using a winding machine with winding tension of 1-2.5KN, and splicing the wound steel wires together tightly;

s5, further performing antiseptic treatment on the wound steel wire;

s6, applying a dimensional sealing adhesive tape which is a multi-adhesive multi-cloth multi-layer laminated structure formed by combining flexible sealant and fiber cloth;

and S7, after the flexible sealant is completely cured, spraying a durable protective layer on the flexible sealant, wherein the thickness of the durable protective layer is not less than 80 μm.

When being suitable for newly-built bridges or bridge repair, the multi-layer laminated structure with multiple adhesive layers and multiple cloth layers in the step S6 adopts different adhesive layer structures in different scenes and in different cable forms and functions, and the specific combination mode comprises the following steps:

a. the main cable with the diameter of 750 mm and above is protected by adopting a four-glue three-cloth structure, and the combination of the four-glue three-cloth structure is sequentially flexible sealant-fiber cloth-flexible sealant from top to bottom;

b. the protection of the stay cable and the suspension cable with the diameter of 100-;

c. the protection of the sling with the diameter of 70-100 mm is in a two-rubber-one-cloth mode, and the combination of the two-rubber-one-cloth structures is sequentially flexible sealant-fiber cloth-flexible sealant from top to bottom.

In the step S7, the durable protective layer is any one of a fluorocarbon finish, a polyurethane finish, an acrylic acid finish, and a polysiloxane finish.

The flexible protective agent in the step S2 is made of non-drying putty which comprises polyisobutylene and silicon rubber, the non-drying sealing putty is free of vulcanization process and has non-drying property and repairability, the layer of protection is mainly used for sealing the main cable steel wire bundle before steel wire winding, and meanwhile, a contact surface for winding the steel wire is provided, and the damage of the steel wire winding to the main cable steel wire is avoided.

The specific manufacturing process of the three-rubber-two-cloth in the multi-layer laminated structure with multiple rubber and multiple cloth comprises the steps of uniformly coating flexible sealant on the surface of a wound steel wire coated with protective primer, wherein the dosage is controlled to be 1-2kg/m²Then winding fiber cloth on the main cable with a certain force to make the bottom flexible sealant penetrate through the mesh, wherein the width of the mesh cloth is 10-40cm, the mesh cloth is lapped with 1-2cm during winding, the smoothness of the fiber cloth during winding is specially noted to avoid wrinkling, and then scraping a layer of flexible sealant with the dosage controlled at 1-2kg/m²(ii) a Secondly, winding the fiber cloth with a certain force, wherein the fiber cloth is tightly attached to the flexible sealing adhesive at the bottom under the action of the force, the width of the plain cloth is 10-40cm, the plain cloth is overlapped by 1-2cm during winding, the smoothness of the fiber cloth during winding is particularly taken care of, and wrinkles are avoided; finally, the last layer of flexible sealant is hung and coated on the fiber cloth for flattening, the surface is flattened and uniform, and the using amount is controlled to be 0.5-1kg/m²The other two sets of multi-layer laminated structures with multiple adhesive fabrics are manufactured in the same process as the above process.

In the step S3, the outer surface of the main cable steel wire bundle is uniformly coated with the flexible protective agent, the thickness is not less than 2mm, and the attractiveness of the outer surface of the main cable steel wire bundle can be improved.

And step S5, brushing protective primer on the surface of the wire-wound steel wire, wherein the protective primer can prevent the surface of the wire-wound steel wire from contacting with the outside, so that the corrosion resistance of the wire-wound steel wire is improved.

The main cable steel wire bundle treated by the phosphating primer in the step S1 is a main stress member of the suspension bridge, and the main cable steel wire bundle treated by the phosphating primer has stronger structural strength, so that the use reliability of the main cable steel wire bundle treated by the phosphating primer is ensured.

To sum up, the construction method of the bridge cable fiber sealing protection system comprises the steps of firstly preparing a main cable steel wire bundle treated by phosphating primer, a flexible protective agent, a steel wire winding treated by phosphating primer, a protective primer, a fiber sealing adhesive tape and a durable protective layer, weaving and forming the steel wire bundle treated by phosphating primer of the main cable, erecting the steel wire bundle in place, then coating the flexible protective agent on the outer surface of the steel wire bundle of the main cable, winding the steel wire bundle of the main cable, then further performing corrosion prevention treatment on the wound steel wire, and then performing fiber sealing adhesive tape²Then winding fiber cloth on the main cable with a certain force to make the bottom flexible sealant penetrate through the mesh, wherein the width of the mesh cloth is 10-40cm, the mesh cloth is lapped with 1-2cm during winding, the smoothness of the fiber cloth during winding is specially noted to avoid wrinkling, and then scraping a layer of flexible sealant with the dosage controlled at 1-2kg/m²(ii) a Secondly, winding the fiber cloth with a certain force, wherein the fiber cloth is tightly attached to the flexible sealing adhesive at the bottom under the action of the force, the width of the plain cloth is 10-40cm, the plain cloth is overlapped by 1-2cm during winding, the smoothness of the fiber cloth during winding is particularly taken care of, and wrinkles are avoided; finally, the last layer of flexible sealant is hung and coated on the fiber cloth for flattening, the surface is flattened and uniform, and the using amount is controlled to be 0.5-1kg/m²When the fiber sealing adhesive tape is wound, the fiber sealing adhesive tape is wound by splicing, bottom flexible sealant is extruded at the splicing position, the sealing performance of the splicing position is ensured, and finally after the flexible sealant is completely cured, a durable protective layer is sprayed on the flexible sealant, the thickness of the flexible sealant is not less than 80 mu m.

It is to be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.