阅读说明：本技术 梳理机的盖板条 (Cover strip for a carding machine ) 是由 克里斯托夫·莱德斯 于 2020-02-06 设计创作，主要内容包括：本发明涉及一种具有支承体(22)的盖板条(20),在所述支承体的底座区域(23)上能紧固有针布,其中,头部区域(25)通过至少一个背部件(21)与底座区域(23)间隔开地设置。本发明的特征在于,背部件(21)包括至少一个下部的背部件(21b)、加厚部(21c)和上部的背部件(21a),其中,下部的背部件(21b)在侧凹部(22c)的区域中具有渐缩部,所述渐缩部朝向头部区域(25)拓宽。(The invention relates to a cover strip (20) having a support body (22) on the base region (23) of which a clothing can be fastened, wherein a head region (25) is arranged at a distance from the base region (23) by means of at least one back part (21). The invention is characterized in that the back part (21) comprises at least one lower back part (21b), a thickening (21c) and an upper back part (21a), wherein the lower back part (21b) has a taper in the region of the lateral recess (22c), said taper widening out towards the head region (25).)

1. Cover strip (20) having a support body (22) on whose base region (23) card clothing can be fastened, wherein a head region (25) is arranged at a distance from the base region (23) by means of two back parts (21) which together form a cavity (24), characterized in that each back part (21) comprises at least one lower back part (21b), a thickening (21c) and an upper back part (21a), wherein the lower back part (21b) is arranged on the support body (22) in the region of a lateral recess (22c) and widens out towards the head region (25).

2. Cover strip according to claim 1, characterized in that the cavity (24) widens in the region of the lower back part (21b) at an angle (a) to the vertical towards the head region (25).

3. Cover strip according to claim 1, characterized in that the lower back part (21b) opens into a thickened portion (21c), from which the upper back part (21a) extends toward the head region (25).

4. Cover strip according to claim 1, characterized in that the cavity (24) is constricted at an angle (β) to the vertical in the region of the upper back part (21 a).

5. Cover strip according to one of the preceding claims, characterized in that the angle (β) is smaller than/equal to the angle (α).

6. Cover strip according to claim 1, characterized in that the inner walls of the cavities (24) are arranged parallel to one another in the region of the thickening.

7. Cover strip according to claim 2, characterized in that the angle (α) is in the range of 20 ° to 45 ° to the vertical, preferably in the range of 20 ° to 30 ° to the vertical.

8. The furring strip in accordance with claim 4, characterized in that the angle (β) is in the range of 5 ° to 30 ° from the vertical, preferably in the range of 10 ° to 20 ° from the vertical.

9. Cover strip according to claim 1, characterized in that the inner walls of the cavities (24) extend parallel to the outer walls in the region of the lower and upper back parts (21b, 21 a).

10. Cover strip according to claim 9, characterized in that the lower and upper back parts (21b, 21a) have a wall thickness(s) of at least 3mm, preferably 3.5mm to 4.5 mm.

11. Cover strip according to one of the preceding claims, characterized in that the outer dimension of the thickened portion (21c) is maximally equal to the width of the supporting body (22).

Technical Field

The invention relates to a flat bar with a support body, on the base area of which a clothing can be fastened, according to the preamble of claim 1, wherein the head area is arranged at a distance from the base area by means of at least one back part.

Background

In the case of carding machines of the present type of construction, as carding elements, flat clothing with flexible clothing (revolving flat) and/or fixed carding elements with all-steel clothing are used. The actual clothing is received by a highly accurate support member. Generally, extruded aluminum profiles having at least one cavity are currently used as support members. The aluminium extruded profile has a sufficient resistance moment in the direction tangential to the cylinder in a carding machine having a cylinder width of up to 1000 mm. If the cylinder width is increased, for example, to more than 1200mm, the existing resisting torque is no longer sufficient and the cover strip may vibrate. Said vibrations of one or more cover strips may reach the resonance range of the system, so that each cover strip, together with its clothing, contacts the clothing of the cylinder. As a result, the entire deck cycle may rotate backwards, which may result in serious machine damage. In addition to the necessary resistance torque, the cover strip must also dissipate the heat generated during carding with the least possible deformation and be as light as possible.

Disclosure of Invention

The aim of the invention is to improve a flat bar of a carding machine, which has a sufficient moment of resistance when the cylinder width exceeds 1000mm, which conducts heat generated during carding well and is as light as possible.

This object is achieved by the features of claim 1. Advantageous further developments of the invention are given in the dependent claims.

The flat bar according to the invention can be used on a flat card or roller card, which preferably extends over the entire working width. The cover strip comprises at least one functional side or functional face, which may be in direct or indirect contact with the fibrous material.

The flat bar has a support body, on the base region of which a card clothing can be fastened, wherein the head region is arranged at a distance from the base region by means of two back parts, which together form a cavity.

The invention is characterized in that each back part comprises at least one lower back part, a thickening and an upper back part, wherein the lower back part is arranged on the support body in the region of the lateral recess and widens out toward the head region.

The thickened portion results in a material accumulation which is further spaced apart from the center axis of the cover strip and which increases the moment of resistance in the direction tangential to the cylinder surface. Likewise, a greater resistance torque is achieved with good heat dissipation by the shape of the back part, which has a narrow waist at the root of the support body and then widens outward.

The corresponding hollow space of the cover strip widens in an advantageous manner in the region of the lower back part at an angle (α) to the vertical toward the head region. The widening of the cavity into the thickened region and the subsequent tapering of the back part into the head region enable a high moment of resistance to be achieved.

The cavity is constricted here at an angle (β) to the vertical in the region of the upper back part. The upper, inclined contour of the back part in the head region results, as a result of which the cover strip can be guided around the deflecting roller during its cover travel without colliding with one another.

By the angle (β) being smaller than/equal to the angle (α), the thickening is arranged maximally in the region of half the height of the back part. Preferably, the angle (β) is smaller than the angle (α), so that the thickening is arranged closer to the support body in terms of the cross section of the contour, which is advantageous for the loading of the cover strip.

Preferably, the inner walls of the cavity are arranged parallel to one another in the region of the thickening. A stronger material accumulation can thus be achieved without an excessive increase in the outer contour.

The angle (α) of the lower back part to the vertical is preferably in the range from 20 ° to 45 °, particularly preferably in the range from 20 ° to 30 ° to the vertical.

Preferably, the angle (β) of the upper back part to the vertical is in the range of 5 ° to 30 °, preferably in the range of 10 ° to 20 ° to the vertical. The angle of the lower back part and the upper back part is a criterion for increasing the moment of resistance of the cover strip in the direction tangential to the cylinder circumference. In addition, the position of the center of gravity of the cover strip is determined by the size of the angle. By means of the angular arrangement, a cavity is obtained which is in the shape of two trapezoids, the base surfaces of which overlap one another.

Preferably, the inner wall of the cavity extends parallel to the outer wall in the region of the lower back part and the upper back part. Thus, a constant wall thickness of at least 3mm, preferably 3.5mm to 4.5mm, can be produced in terms of production technology. The increase in wall thickness also promotes stiffening of the cover strip, which, in addition to the new shaping, also increases the moment of resistance.

In an advantageous embodiment, the outer dimension of the thickened portion is at most equal to the width of the support body. This ensures that the cover strips do not jam against one another on the revolving cover during the cover travel.

Drawings

Further measures to improve the invention are presented in more detail below together with a description of preferred embodiments of the invention with the aid of the figures. In the figure:

FIG. 1 shows a schematic side view of a carding machine with a device according to the invention;

FIG. 2 shows a cross-sectional view of a cover strip according to the prior art;

fig. 3 shows a cross-sectional view of a cover strip according to the invention.

Detailed Description

Fig. 1 shows a carding machine according to the prior art, in which loose fibres are guided via a shaft to a feed roller 1, a feed plate 2, via a number of lickerin rollers 3a,3b,3c to a cylinder 4 or drum. On the cylinder 4, the fibers of the bulk fibers are made parallel and cleaned by means of a revolving carding element 20 which is fixed and arranged on the revolving flat system 17. The resulting web is subsequently conveyed via a doffer 5, a stripper roller 6 and a plurality of press rolls 7, 8 to a web guiding element 9, which deforms the web into a sliver using a flare 10, which is transferred via drawing rolls 11, 12 to a downstream processing machine or sliver can 15.

Fig. 2 shows a cross-sectional view through the flat bar 20 or the carding element, wherein the clothing arranged on the base region 23 of the flat bar 20 is not shown for reasons of simplicity. According to fig. 2, the cover strip 20, which may be produced, for example, by extrusion of aluminum, comprises a head region 25 and a support body 22, which are connected to one another by two back parts 21, 21a and thus form a cavity 24, which extends at least partially along the longitudinal axis of the cover strip 20. Below the support body 22, a base region 23 is provided, on which a clothing, not shown, can be fastened for carding the fibers. In the support body 22, two openings 22a are provided on both sides, in which openings pins, not shown, can be fastened directly or indirectly, by means of which pins the cover strip 20 is guided along the sliding strip. A further opening 22b is provided centrally in the support body 22, into which a tie rod or a fastening element for a pin can be inserted, for example. The openings 22a, 22b extend along the entire cover strip 20. In the transition between the support body 22 and the back part 21, the support body 22 has a lateral recess 22c on each side, into which a fastening clip for fastening the clothing can be inserted.

The back parts 21 are slightly tilted in a trapezoidal manner relative to one another and the cavities 24 are first continuously contracted towards the head region 25 and then are contracted relative to one another with an increasing slope in the region of the upper back part 21 a. When the flat bar 20 is guided on its flat stroke away from the cylinder 4 of the carding machine and with its head region 25 around the deflecting roller, the inclination or angle of the upper back part 21a corresponds to the turning radius of the revolving flat 17 at the turning point. The cover strip 20 shown here according to the prior art has a continuous wall thickness of 2mm on the back part 21, which increases to 2.5mm in the upper back part 21 a.

Fig. 3 shows a flat bar 20 according to the invention, wherein for the sake of simplicity the clothing arranged on the base region 23 of the flat bar 20 is likewise not shown. The cover strip 20 can also be produced, for example, by extrusion of aluminum and comprises a head region 25 and a support body 22, which are connected to one another by two back parts 21, 21a, 21b, 21c and thus form a cavity 24, which extends at least partially along the longitudinal axis of the cover strip 20.

Below the support body 22, a base region 23 is provided, on which a clothing, not shown, can be fastened for carding the fibers. In the support body 22, two openings 22a are provided on both sides, in which openings pins, not shown, can be fastened directly or indirectly, by means of which pins the cover strip 20 is guided along the sliding strip. A further opening 22b is provided centrally in the support body 22, into which a tie rod or a fastening element for a pin can be inserted, for example. The openings 22a, 22b extend along the entire cover strip 20. In the transition between the support body 22 and the back part 21, the support body 22 has a lateral recess 22c on each side, into which a fastening clip for fastening the card clothing can be inserted. In this connection, the cover strip 20 according to the invention with the base region 23 and the support body 22 is identical to the prior art shown, for example, in fig. 2.

The back part 21 has a lower back part 21b, a thickened part 21c and an upper back part 21a starting from the support body 22 to the head region 25 and forms a closed cavity 24 with the support region 22 and the head region 25, which cavity extends at least partially along the longitudinal axis of the cover strip 20.

The lower back part 21b extends obliquely outwards and widens the cavity 24. The lower back part 21b has a taper in the region of the side recess 22c, which widens at an angle α to the vertical toward the head region 25. The lower back part 21b opens into a thickened portion 21c, from which the upper back part 21a tapers again at an angle β. In the region of the upper back part 21a, the cavity 24 also contracts again until the upper back part 21a transitions into the head region 25. The inner walls of the cavities 24 can be arranged parallel to one another in the region of the thickened portion 21c, while they extend parallel to the outer walls in the region of the upper back part 21a and the lower back part 21 b. By means of the parallel arrangement of the inner walls in the region of the thickened portion 21c, a material accumulation can be achieved, with which the resistance torque of the cover strip is likewise increased without further enlargement of the outer contour. The angle α is in the range of 20 ° to 45 ° to the vertical, preferably in the range of 20 ° to 30 ° to the vertical.

The angle β is in the range of 5 ° to 30 ° from the vertical, preferably in the range of 10 ° to 20 ° from the vertical. The outer dimensions of the thickened portions 21c have a width relative to one another which is at most equal to the width of the cover strip 20 on the support body 22. The wall thickness s is at least 3mm, preferably 3.5mm to 4.5mm, between the parallel arranged inner and outer walls of the upper back part 21a and the lower back part 21 b. In the example described, the wall thickness s is 4 mm.

The cover strip according to the invention causes a material accumulation by means of which cover strips having a length of more than 40 inches tend to vibrate less. In the case of a length of the cover strip of, for example, 51 inches, the moment of resistance decreases in a direction tangential to the cylinder surface. The material accumulation is realized on the one hand by the thicker wall thickness s and on the other hand by a thickened portion 21c which is arranged between the lower back part 21b and the upper back part 21 a. Also resulting in different angles, wherein the angle α > β, the vibrations are reduced, since the thickened portion 21c thereby moves towards the support body 22, which is thus closer to the suspension point of the cover strip 20 on the pin provided in the opening 22 a.

A decking strip 20 is obtained having a high natural frequency which is more than 30% higher than the natural frequency of the decking strip 20 according to the prior art, and which in turn has a lower tendency to vibrate as the length increases from 40 inches to 51 inches.

Reference numerals:

1 feed roller

2 feeding plate

3a,3b,3c licker-in

4 Cylinder

5 doffer

6 stripping roller

7 extrusion roll

8 extrusion roller

9 web introduction element

10 horn mouth

11 carry over pinch rolls

12 pulling roll

13 carding element

15 can

17 revolving cover plate

20 cover plate strip

21 back component

21a upper back part

21b lower back part

21c thickened part

22 support body

22a opening

22b opening

22c side concave part

23 base area

24 cavity

25 head region

s wall thickness

Angle alpha

Angle beta