阅读说明：本技术 钻柱杆 (Drill pole ) 是由 托马斯·扬森 马蒂亚斯·彼得松 于 2020-03-05 设计创作，主要内容包括：一种钻柱杆(1),用以形成由连接起来的这种钻柱杆(1、1b)构成的组件(10)的一部分,所述钻柱杆(1)包括：伸长的中心杆部分(2),该中心杆部分(2)在凸端(3)和凹端(4)之间轴向延伸,其中所述中心杆部分(2)是由内部第一直径(d-杆)和外部第二直径(D-杆)限定的中空圆柱形,其中所述凸端(3)包括套管(5),其中所述套管(5)包括基部(6),该基部(6)从肩部(7)轴向突出,该肩部(7)将所述套管(5)和所述中心杆部分(2)轴向分离,其中所述凹端(4)包括套筒部分(8),该套筒部分(8)被构造用以配合到所述套管(5),其中所述基部(6)设有外螺纹并且其中所述套筒部分(8)设有内螺纹,其中所述内螺纹对应于所述外螺纹,使得所述套筒部分(8)的所述内螺纹能够附接到所述组件(10)的另一个钻柱杆(1b)的所述套管(5)的所述基部(6)的所述外螺纹,其中,在关于所述钻柱杆(1)的纵向轴线(9)的径向平面(P)中,所述套管(5)的所述基部(6)由外部第三直径(D-(套管))和内部第四直径(d-(套管))限定,并且所述套筒部分(8)由外部第五直径(D-(套筒))和内部第六直径(d-(套筒))限定,其中所述第二直径(D-杆)>60mm,并且其中所提到的六个直径是在特定限制内选择的。(Drill string stem (1) for forming part of an assembly (10) of such drill string stems (1, 1b) joined together, said drill string stem (1) comprising: an elongated central rod portion (2), the central rod portion (2) extending axially between a male end (3) and a female end (4), wherein the central rod portion (2) is of an inner first diameter (d) Rod ) And an outer second diameter (D) Rod ) A defined hollow cylinder shape, wherein the male end (3) comprises a sleeve (5), wherein the sleeve (5) comprises a base (6), the base (6) axially protruding from a shoulder (7), the shoulder (7) axially separating the sleeve (5) and the central stem portion (2), wherein the female end (4) comprises a sleeve portion (8), the sleeve portion (8) being configured to be fitted to the sleeve (5), wherein the base (6) is provided with an external thread and wherein the sleeve portion (8) is provided with an internal thread, wherein the internal thread corresponds to the internal thread of the sleeve (5)The external thread such that the internal thread of the sleeve portion (8) is attachable to the external thread of the base portion (6) of the sleeve (5) of another drill string (1b) of the assembly (10), wherein, in a radial plane (P) with respect to a longitudinal axis (9) of the drill string (1), the base portion (6) of the sleeve (5) is defined by an outer third diameter (D) Sleeve pipe ) And an inner fourth diameter (d) Sleeve pipe ) Is defined and the sleeve portion (8) is defined by an outer fifth diameter (D) Sleeve barrel ) And an inner sixth diameter (d) Sleeve barrel ) Is defined, wherein the second diameter (D) Rod )>60mm and the six diameters mentioned therein are selected within certain limits.)

1. A drill string rod (1) for forming part of an assembly (10) of such drill string rods (1, 1b) joined together. The drill string rod (1) comprises:

an elongated central rod portion (2), said central rod portion (2) extending axially between a male end (3) and a female end (4),

wherein the central rod portion (2) is formed by an inner first diameter (d)_Rod) And an outer second diameter (D)_Rod) The shape of a defined hollow cylinder is that of a cylinder,

wherein the male end (3) comprises a sleeve (5),

wherein the sleeve (5) comprises a base (6), the base (6) axially protruding from a shoulder (7), the shoulder (7) axially separating the sleeve (5) and the central stem portion (2),

wherein the female end (4) comprises a sleeve portion (8), the sleeve portion (8) being configured to be fitted to the sleeve (5),

wherein the base part (6) is provided with an external thread and wherein the sleeve part (8) is provided with an internal thread,

wherein the internal thread corresponds to the external thread such that the internal thread of the sleeve portion (8) is attachable to the external thread of the base (6) of the bushing (5) of another drill string rod (1b) of the assembly (10),

wherein, in a radial plane (P) with respect to a longitudinal axis (9) of the drill string shaft (1), the base (6) of the sleeve (5) consists of an outer third diameter (D)_{Sleeve pipe t}) And an inner fourth diameter (d)_{Sleeve pipe}) Is defined and the sleeve portion (8) is defined by an outer fifth diameter (D)_{Sleeve barrel}) And an inner sixth diameter (d)_{Sleeve barrel}) Is defined, wherein the second diameter (D)_Rod)>60mm, wherein

Wherein the content of the first and second substances,

and wherein C_{Sleeve barrel}>2.31 or C_{Sleeve pipe}>0.68。

2. Drill string rod (1) according to claim 1, wherein C_{Sleeve barrel}>2.31 and C_{Sleeve pipe}>0.68。

3. Drill string rod (1) according to any of claims 1-2, wherein the base (6) of the sleeve (5) is conical.

4. Drill string rod (1) according to any of claims 1-2, wherein the base (6) of the sleeve (5) is cylindrical.

5. Drill string rod (1) according to claim 1 or 4, wherein

The first diameter (d)_Rod) Is 50mm, wherein the second diameter (D)_Rod) Is 80.5mm, wherein the third diameter (D)_{Sleeve pipe}) Is 82mm, wherein the fourth diameter (d)_{Sleeve pipe}) Is 50mm, wherein the fifth diameter (D)_{Sleeve barrel}) Is 120mm, and wherein the sixth diameter (d)_{Sleeve barrel}) Is 91.2 mm.

6. Drill string rod (1) according to any of claims 1 to 6, wherein the drill string rod (1) is adapted to have an outer seventh diameter (D)_Hole(s)) Wherein the fifth diameter (D)_{Sleeve barrel}) Less than 0.90 of the seventh diameter (D)_Hole(s))。

7. System (10) comprising a plurality of drill string rods (1, 1b) according to any of the preceding claims.

8. The system (10) of claim 7 when dependent on claim 6, wherein the system (10) comprises the drill bit.

9. System (10) according to claim 8, wherein the seventh diameter (D)_Hole(s)) Is 130mm or greater, such as 140, 152, 165, 172 or 178 mm.

Technical Field

The present invention relates to a drill string shank for use with a drill bit for percussive rock drilling. In particular, the present invention relates to improving the reliability and durability of such drill rods.

Background

Percussion drilling is used to create long holes through a plurality of elongated drill string rods coupled together end-to-end by interconnecting male and female threaded ends. The well established technique breaks rock by a hammering impact that is transferred from a rock drill bit mounted at one end of the drill string to the rock at the bottom of the hole. Typically, the energy required to break rock is generated by a hydraulically driven piston which is brought into contact with the end of the drill string (via a shank adaptor) to generate pressure (or shock) fluctuations which propagate through the drill string and ultimately to the rock. Conventional male and female threaded couplings are described in US 4, 332, 502, US 4, 398, 756, US 4, 687, 368 and DE 2800887.

The male and female threaded ends of adjacent drill pipes are joined to produce a drill string, and the joints are typically subjected to significant forces during drilling. These forces fatigue the coupling and cause wear and tear in the threaded portion of the joint. Typically, the damaged is the threaded male socket (spibot), and this threaded male socket determines the service life of the coupling. US 6,767,156 discloses a threaded joint between two percussive drill rods having tapered guide surfaces provided at the forward axial ends of the male and female parts in an attempt to achieve a secure coupling and prevent damage to the threads.

EP2845992B1 by the present applicant aims to alleviate the above-mentioned drawbacks.

Modern rock drilling increasingly requires drilling larger holes and there is therefore a requirement to provide drill strings capable of handling larger drill bits, such as drill bits of 130mm diameter or larger. Conventional drill rods are too weak to carry larger drill bits and it has been shown that conventional drill rods of only enlarged size cannot be an option because they tend to break in the casing or sleeve portion rather than being permitted to be used until the threads of the casing/sleeve portion wear away.

Accordingly, there is a need for a large drill string rod having improved reliability and durability while still allowing for efficient flushing of drill cuttings.

Disclosure of Invention

It is an object of the present invention to provide a drill stem which enables the use of a larger than normal percussion drill bit and which improves the reliability and durability of the drill stem. According to a first aspect of the invention, the object is achieved by the inventive drill string rod as defined in the appended independent claim 1 together with alternative embodiments as defined in the dependent claims. The drill string rods will form part of an assembly of joined such drill string rods. The drill string stem includes an elongated central rod portion extending axially between a male end and a female end. The central rod portion is formed with an inner first diameter (d)_Rod) And an outer second diameter (D)_Rod) A defined hollow cylinder. The male end comprises a sleeve, wherein the sleeve comprises a base portion axially protruding from a shoulder axially separating the sleeve and the central rod portion. The female end includes a sleeve portion configured to fit toThe sleeve. Furthermore, the base part is provided with an external thread and the sleeve part is provided with an internal thread, wherein the internal thread corresponds to the external thread, such that the internal thread of the sleeve part can be attached to the external thread of the base part of the sleeve of another drill string rod of the assembly. The base of the sleeve is defined by an outer third diameter (D) in a radial plane with respect to the longitudinal axis of the drill string shaft_{Sleeve pipe}) And an inner fourth diameter (d)_{Sleeve pipe}) Is defined and the sleeve portion is defined by an outer fifth diameter (D)_{Sleeve barrel}) And an inner sixth diameter (d)_{Sleeve barrel}) And (4) limiting. The invention is limited to the outer second diameter (D)_Rod) A drill string shank larger than 60mm and is therefore suitable for use with larger and heavier percussion drill bits. C_{Sleeve barrel}And C_{Sleeve pipe}To the diameter of the drill string rod defined by the formula:

C_{sleeve barrel}Should be greater than 2.31 or C_{Sleeve pipe}Should be greater than 0.68.

Drill rods and their use are known in the art. However, the outside diameter D_RodDrill string rods larger than 60mm are not common. These larger drill strings are very robust and suitable for larger rock drill bits. While normal drill rods with rod diameters less than 60mm are not prone to material failure, but are only discarded and replaced when the threads of the casing and sleeve portions wear out, larger diameter drill rods are prone to breakage due to cracks in the sleeve portion or casing. Merely slowing the formation of cracks by increasing the thickness of the article is generally unsuccessful because it will either weaken some other portion of the drill pipe or will reduce the available space through which flushing fluid and cuttings may move. The skilled person understands that these diameters cannot be chosen freely. For exampleThe outer diameter of the sleeve is naturally limited by the inner diameter of the sleeve portion. Furthermore, the outer diameter of the sleeve portion is typically limited by the size of the hole being drilled and the need for sufficient space between the sleeve portion and the inner wall of the hole to flush away the cuttings past the sleeve portion. Similarly, the inner diameter of the casing limits the rate at which flushing fluid can be pumped through the drill string and therefore should not be too small. The design of these large diameter drill rods is clearly a difficult balancing practice and the present invention guides the skilled person in selecting a combination of parameters to enable a reduced risk of material failure in the drill rod while maintaining flushing performance. It has been shown that solving this problem is more difficult than it seems to be.

The inventors of the present invention have realized that the drill string stem failure is caused by a combination of increased stiffness of the central stem portion and forced bending of the drill string induced by harder layers or cracks in the rock. Bending of the drill string rod occurs when the rod is rotating and thereby creates both additional stress due to the bending and fatigue due to the changing bending axis caused by the rotation of the rod in the hole when the drill string rod is in a bent state.

The proposed solution is to dimension the sleeve and sleeve portions such that the calculated maximum bending stresses in the sleeve and sleeve portions are related to the calculated maximum bending stresses in the central rod portion, respectively. However, the inventors have realized that the calculated maximum stress in the sleeve portion and the bushing, respectively, should not be equal to the calculated maximum bending stress of the central rod portion, respectively, but should be multiplied by a factor C with the calculated maximum bending stress of the central rod portion, respectively_{Sleeve barrel}Or C_{Sleeve pipe}In order to take into account the differences in strength that normally occur, for example due to local material variations that may occur due to uneven hardening and/or machining at the time of manufacture of the drill stem.

In some embodiments, C_{Sleeve barrel}>2.31 and C_{Sleeve pipe}>0.68. This balance involving the first, second, third, fourth, fifth and sixth diameters provides a high degree of reliability and durability of the drill string rod.

In some embodiments, the base of the sleeve is tapered.

In some embodiments, the base of the sleeve is cylindrical.

In some embodiments, the first diameter (d)_Rod) Is 50mm, wherein the second diameter (D)_Rod) Is 80.5mm, wherein the third diameter (D)_{Sleeve pipe}) Is 82mm, with a fourth diameter (d)_{Sleeve pipe}) Is 50mm, wherein the fifth diameter (D)_{Sleeve barrel}) Is 120mm, and wherein the sixth diameter (d)_{Sleeve barrel}) Is 91.2 mm.

In some embodiments, the drill stem is adapted to have an outer seventh diameter (D)_Hole(s)) Wherein the fifth diameter is less than 0.90 to the seventh diameter (D)_Hole(s))。

Another aspect relates to a system comprising a plurality of drill string rods according to the first aspect described above.

In some embodiments, the drill stem of the system is of the type described above, which is adapted to have an outer seventh diameter (D)_Hole(s)) Wherein the fifth diameter is less than 0.90 to the seventh diameter (D)_Hole(s)) And wherein the system further comprises the drill bit.

The difference in diameter between the bore and the outer diameter of the sleeve portion enables efficient flushing of drill cuttings through the sleeve portion while providing a robust drill string that can handle the forces involved.

In some embodiments, the seventh diameter>130 mm. Second diameter>A60 mm drill string shank is suitable for this large diameter drill bit, consisting of C_{Sleeve barrel}And C_{Sleeve pipe}The particular limitations of the diameter involved of the drill stem being controlled provide a robust drilling system.

Drawings

Figure 1 shows a perspective view of two identical drill string rods connected together.

Fig. 2 shows an enlarged perspective view a of the male end of the drill string shaft as shown in fig. 1.

Fig. 3 shows an enlarged perspective view B of the female end of the drill string rod shown in fig. 1, the female end being connected to the male end of another drill string rod.

Fig. 4 shows a cross-sectional side view of the sleeve portion and the casing of two joined drill string rods, also as shown in fig. 1, the cross-section being taken in a plane through the longitudinal centre axis of the drill string rod.

Detailed Description

A first embodiment of the invention is shown in fig. 1-4. As illustrated in the figures, a plurality of identical drill strings 1 can be connected to form a system/assembly 10. The drill string shaft 1 comprises an elongated central shaft portion 2, which central shaft portion 2 extends axially between a male end 3 and a female end 4. As shown in fig. 4, the central rod portion 2 has an inner first diameter d_RodAnd an outer second diameter D_RodA defined hollow cylinder. The male end 3 comprises a sleeve 5 and the sleeve 5 comprises a base 6, the base 6 axially protruding from a shoulder 7, the shoulder 7 axially separating the sleeve 5 from the central rod portion 2. The female end 4 includes a sleeve/sleeve portion 8, the sleeve/sleeve portion 8 configured to fit to the cannula 5. The base part 6 is provided with an external thread and the sleeve part 8 with an internal thread, wherein the internal thread corresponds to the external thread, such that the internal thread of the sleeve part 8 can be attached to the external thread of the base part 5 of the sleeve 5 of another drill string rod 1 of the assembly. In a radial plane P with respect to the longitudinal axis of the drill string shaft, the base 6 of the sleeve 5 is defined by an outer third diameter (D)_{Sleeve pipe}) And an inner fourth diameter (d)_{Sleeve pipe}) Is defined, and the sleeve portion 8 is defined by an outer fifth diameter (D)_{Sleeve barrel}) And an inner sixth diameter (d)_{Sleeve barrel}) And (4) limiting. It should be noted that, in fig. 4, D_{Sleeve pipe}And d_{Sleeve barrel}All described in connection with the same arrow, but in practice these diameters are slightly different, where d_{Sleeve barrel}Greater than D_{Sleeve pipe}. The scale of the drawing is such that the difference in diameter cannot be shown in figure 4 using separate arrows. Although the diameters may vary along the length of the sleeve and sleeve portions, respectively, a radial plane P that necessarily extends through both the sleeve and sleeve portions is used to define the relationship between these diameters in an unambiguous manner. The invention is limited to drill rods having an outer diameter of greater than 60mm and is therefore suitable for use with heavier percussion drill bits, such as those having a diameter of greater than 130 mm. Thus, the second diameter (D)_Rod)>60mm。C_{Sleeve barrel}And C_{Sleeve pipe}Derived from/related to the diameter of the drill string rod using the following equation:

these equations are derived from the calculation of the section coefficients of a hollow cylindrical beam/body, which provides a good rough estimate of the cross-sectional shape currently involved. Specifically, the section coefficient equation for a hollow cylindrical cross section is:

our assumptions are:

and, similarly,

in the present embodiment, the first diameter d_RodIs 50mm, wherein the second diameter D_RodIs 80.5mm, wherein the third diameter D_{Sleeve pipe}Is 82mm, wherein the fourth diameter d_{Sleeve pipe}Is 50mm, wherein the fifth diameter D_{Sleeve barrel}Is 120mm, and wherein the sixth diameter d_{Sleeve barrel}Is 91.2 mm.

The drill string shaft 1, 1b of the present embodiment is suitable for use with a drill bit (not shown) having a particular diameter (excluding the diameter of the drilling blades) of 140, 152, 165, 172 or 178 mm. The actual diameter of the hole being drilled is slightly larger because the drill bit protrudes radially. In other embodiments, the first through sixth diameters may be selected differently so long as the following are satisfied: second diameter D_RodSatisfying the above-mentioned constraint of at least 60mm, the second diameter D_RodDefining the outer diameter of the central rod portion 2, and the other diameters satisfying C_{Sleeve barrel}Greater than 2.31OrC_{Sleeve pipe}A limit greater than 0.68. Preferably, C is_{Sleeve barrel}Greater than 2.31And isC_{Sleeve pipe}Greater than 0.68.

The drill string rod is made of a suitable material, such as steel, and is hardened as required.

The drill rods 1, 1b are dimensioned based on the size of the drill bit to be used. However, care must be taken to provide sufficient space around the sleeve portion 8 for flushing the cuttings past the sleeve portion 8. To this effect, in some embodiments, the drill stem 1, 1b may be adapted to have an outer seventh diameter D_Hole(s)Wherein the outer fifth diameter D of the sleeve part 8 is used together_{Sleeve barrel}Less than 0.90 outer seventh diameter D_Hole(s)。

A plurality of identical drill strings 1, 1b may be provided together as part of a system/assembly 10 made up of drill strings 1, 1 b. The system 10 may alternatively include a drill bit. The drill stem 1, 1b of the system 10 may have an exteriorSeventh diameter D_Hole(s)Wherein the fifth diameter is less than 0.90 × seventh diameter D_Hole(s)And wherein the system further comprises said drill bit.

At the outer fifth diameter D of the bore and the sleeve part 8_{Sleeve barrel}The difference in diameter between enables efficient flushing of drill cuttings through the sleeve portion 8 while providing a robust drill string 1, 1b capable of handling the forces involved.

In some embodiments, the seventh diameter D_Hole(s)And may be 130mm or greater. As mentioned above, the drill rods of the present invention all have a second diameter greater than 60mm and are suitable for such large diameter drill bits. From C_{Sleeve barrel}And C_{Sleeve pipe}The particular limitations given to the diameters involved provide a robust system/assembly 10.