阅读说明：本技术 一种多段隧道式陶瓷电红外膨化食品数控烘焙设备及其烘焙方法 (Multi-section tunnel type ceramic electric infrared puffed food numerical control baking equipment and baking method thereof ) 是由 白超敏 王欢 翁阳鹏 陈邦富 林加发 林添灵 陈友松 于 2021-01-22 设计创作，主要内容包括：本发明公开了一种多段隧道式陶瓷电红外膨化食品数控烘焙设备及其烘焙方法,包括预热设备、膨化设备和着色设备,米果的胚料制作后通过输送机构输送到预热设备中进行预热处理；预热后的胚料通过输送机构输送到膨化设备内进行烧上作业；经过膨化设备加工后的米饼通过输送机构输送到着色设备内,通过着色设备对米饼上色,上的色浆为食品级的可食用色浆。本发明具有陶瓷电红外加热操作方便,对人员要求小,更加安全；电加热不需要提供氧气,便于节能保温；电加热不会产生污染物排放,环保的优点。(The invention discloses a multi-section tunnel type ceramic electric infrared puffed food numerical control baking device and a baking method thereof, wherein the baking device comprises a preheating device, a puffing device and a coloring device, and the blank of rice cracker is conveyed to the preheating device for preheating treatment through a conveying mechanism after being manufactured; conveying the preheated blank into puffing equipment through a conveying mechanism for burning operation; the rice cake processed by the puffing equipment is conveyed into coloring equipment through a conveying mechanism, and the rice cake is colored by the coloring equipment, wherein the color paste on the rice cake is edible color paste with food grade. The ceramic electric infrared heating device has the advantages of convenient operation of ceramic electric infrared heating, low requirement on personnel and higher safety; the electric heating does not need to provide oxygen, thereby being convenient for energy conservation and heat preservation; the electric heating can not generate pollutant discharge and is environment-friendly.)

1. The utility model provides an infrared puffed food numerical control of multistage tunnel type pottery electricity cures equipment, includes preheating equipment, popped equipment and painted equipment, its characterized in that: conveying the rice cracker blanks to preheating equipment for preheating treatment through a conveying mechanism after the rice cracker blanks are manufactured; conveying the preheated blank into puffing equipment through a conveying mechanism for burning operation; the rice cake processed by the puffing equipment is conveyed into coloring equipment through a conveying mechanism, and the rice cake is colored by the coloring equipment, wherein the color paste on the rice cake is edible color paste with food grade.

2. The multi-segment tunnel type ceramic electric infrared puffed food numerical control baking equipment of claim 1, characterized in that: the bulking equipment comprises a rear cover plate (2), a wiring groove (3), a CEIO framework (5) and a ceramic radiator (9), the wire connecting groove (3) and the CEIO framework (5) form a heating furnace, the top end of the wire connecting groove (3) is respectively fixedly connected with the four corners of the rear cover plate (2) through four hexagonal fastening nuts (10), m8 sliding nuts (1) are respectively clamped on two sides of the top end of the wiring groove (3), two ceramic connecting terminals (6) are symmetrically fixed in the wiring groove (3) through hexagonal fastening nuts (10), the CEIO framework (5) consists of a CEIO reflector (7) and a CREO reflector (8), the top end of the CEIO reflecting cover (7) is fixed with the bottom of the wiring groove (3), the CREO reflecting cover (8) is fixed below the inner part of the CEIO reflecting cover (7), the ceramic radiator (9) is fixed below the inner part of the CREO reflecting cover (8).

3. The multi-segment tunnel type ceramic electric infrared puffed food numerical control baking equipment of claim 2, characterized in that: wire outlet holes (4) are formed in the two sides of the wiring groove (3) respectively, and a main cable connected with the ceramic wiring terminal (6) penetrates through the wire outlet holes (4).

4. The multi-segment tunnel type ceramic electric infrared puffed food numerical control baking equipment of claim 2, characterized in that: and studs (11) matched with the hexagonal fastening nuts (10) are fixed on the top ends of the wiring grooves (3) corresponding to the four corners of the rear cover plate (2) and in the wiring grooves (3) corresponding to the ceramic wiring terminals (6).

5. The multi-segment tunnel type ceramic electric infrared puffed food numerical control baking equipment of claim 2, characterized in that: and sliding grooves matched with the M8 sliding nuts (1) are respectively formed in two sides of the top end of the wiring groove (3).

6. The multi-segment tunnel type ceramic electric infrared puffed food numerical control baking equipment of claim 2, characterized in that: and studs (11) fixed on two sides of the top end of the CREO reflecting cover (8) penetrate through the wiring grooves (3) and are connected with hexagonal fastening nuts (10).

7. The multi-segment tunnel type ceramic electric infrared puffed food numerical control baking equipment of claim 2, characterized in that: ceramic radiator (9) top centre is fixed with connector (14), and opening in the middle of CREO bowl (8) is followed in connector (14) passes, and connector (14) top joint has spring leaf (12), and it has inserted sheet (13) to peg graft on connector (14) top.

8. The method for baking multi-segment tunnel ceramic electric infrared puffed food according to claims 1-7, wherein: baking:

s1, preparing the rice cracker blank from the ingredients for making the rice cracker according to the formula proportion;

s2, conveying the prepared rice cracker blanks into preheating equipment through a conveying mechanism, and conveying hot gas in the puffing equipment to the preheating equipment through a waste heat recovery device to preheat the rice cracker blanks through a heat source in the preheating equipment;

s3, conveying the preheated rice cracker blanks into puffing equipment through a conveying mechanism, setting heating parameters through a corresponding human-computer interface, controlling the ceramic radiator (9) to be electrified and started, and baking the rice cracker blanks by the ceramic radiator (9) according to the set parameters;

s4, conveying the rice cake processed by the puffing equipment into coloring equipment through a conveying mechanism, and coloring the rice cake by a spray head in the coloring equipment;

and S5, conveying the colored rice cracker out of the coloring equipment, conveying the rice cracker into a packaging machine, and packaging by the packaging machine.

Technical Field

The invention relates to the technical field of food, in particular to a multi-section tunnel type ceramic electric infrared puffed food numerical control baking device and a baking method thereof.

Background

The rice cracker is a snack prepared from rice as main raw material. The rice cracker is a rice leisure food which is prepared by taking rice as a main raw material according to different processes and formulas. Most of rice fruit products are crisp in taste, rich in rice aroma and low in fat and sugar content, and are popular with modern consumers, such as snow cakes, scallop, rice crusts, sandwich rice fruits and the like. The rice cracker is characterized by easy biting, suitability for both the old and the young, no stomach distension, rich nutrition, low price, safety and no fear of fat deterioration. With the continuous application of new technology, more varieties of rice cracker series products will be continuously produced, and the rice cracker series products will play a great role in the industrial development of rice in China.

There are many varieties of rice cracker, including pine-yang rice cracker, mugwort leaf rice cracker and oil rice cracker. The existing rice cracker is usually made by mechanical operation instead of manual operation.

The rice cracker is burned by natural gas. When the natural gas is burnt, ignition and fire adjustment are carried out manually, certain experience is required for personnel, and quality change can be caused by personnel change; when the sudden power failure occurs, the conveying mechanism stops conveying the blanks, but the combustor continuously works, so that potential safety hazards exist; the heat preservation needs the box body to be sealed, the oxygen supply can be influenced by sealing, and the heat preservation can be influenced by not sealing; natural gas operations can produce emissions of carbides and nitrides, which can affect the environment.

Disclosure of Invention

The invention aims to provide a multi-section tunnel type ceramic electric infrared puffed food numerical control baking device and a baking method thereof, which have the advantages of convenient ceramic electric infrared heating operation, low requirement on personnel and higher safety; the electric heating does not need to provide oxygen, thereby being convenient for energy conservation and heat preservation; the electric heating does not produce pollutant emission, has the advantage of environmental protection, and solves the problems that ignition and fire adjustment are needed manually when the natural gas is burnt, certain experience is required for personnel, and quality change can be caused by personnel change; when the sudden power failure occurs, the conveying mechanism stops conveying the blanks, but the combustor continuously works, so that potential safety hazards exist; the heat preservation needs the box body to be sealed, the oxygen supply can be influenced by sealing, and the heat preservation can be influenced by not sealing; natural gas operations can produce carbide and nitride emissions that can affect the environment.

In order to achieve the purpose, the invention provides the following technical scheme: a multi-section tunnel type ceramic electric infrared puffed food numerical control baking device comprises a preheating device, a puffing device and a coloring device, wherein the blank of rice cracker is conveyed to the preheating device for preheating treatment through a conveying mechanism after being manufactured; conveying the preheated blank into puffing equipment through a conveying mechanism for burning operation; the rice cake processed by the puffing equipment is conveyed into coloring equipment through a conveying mechanism, and the rice cake is colored by the coloring equipment, wherein the color paste on the rice cake is edible color paste with food grade.

As a further scheme of the invention, the puffing equipment comprises a rear cover plate, a wiring groove, a CEIO framework and a ceramic radiator, wherein the wiring groove and the CEIO framework form a heating furnace, the top end of the wiring groove is fixedly connected with four corners of the rear cover plate through four hexagonal fastening nuts respectively, M8 sliding nuts are clamped on two sides of the top end of the wiring groove respectively, two ceramic wiring terminals are symmetrically fixed inside the wiring groove through the hexagonal fastening nuts, the CEIO framework comprises a CEIO reflector and a CREO reflector, the top end of the CEIO reflector is fixed with the bottom of the wiring groove, the CREO reflector is fixed below the inside of the CEIO reflector, and the ceramic radiator is fixed below the inside of the CREO reflector.

As a further scheme of the invention, wire outlet holes are respectively formed in two sides of the wiring groove, and a main cable connected with the ceramic wiring terminal penetrates through the wire outlet holes.

As a further scheme of the invention, studs matched with hexagonal fastening nuts are fixed on the top ends of the wiring grooves corresponding to the four corners of the rear cover plate and inside the wiring grooves corresponding to the ceramic wiring terminals.

As a further scheme of the invention, sliding grooves matched with the M8 sliding nuts are respectively formed on two sides of the top end of the wiring groove.

As a further scheme of the invention, studs fixed on two sides of the top end of the CREO reflector penetrate through wiring grooves and are connected with hexagonal fastening nuts.

As a further scheme of the invention, a connector is fixed in the middle of the top end of the ceramic radiator, the connector penetrates through an opening in the middle of the CREO reflector, a spring piece is clamped at the top end of the connector, and an inserting piece is inserted at the top end of the connector.

A multi-section tunnel type ceramic electric infrared puffed food baking method comprises the following baking steps:

s1, preparing the rice cracker blank from the ingredients for making the rice cracker according to the formula proportion;

s2, conveying the prepared rice cracker blanks into preheating equipment through a conveying mechanism, and conveying hot gas in the puffing equipment to the preheating equipment through a waste heat recovery device to preheat the rice cracker blanks through a heat source in the preheating equipment;

s3, conveying the preheated rice cracker blanks into puffing equipment through a conveying mechanism, setting heating parameters through a corresponding human-computer interface, controlling a ceramic radiator to be electrified and started, and baking the rice cracker blanks by the ceramic radiator according to the set parameters;

s4, conveying the rice cake processed by the puffing equipment into coloring equipment through a conveying mechanism, and coloring the rice cake by a spray head in the coloring equipment;

and S5, conveying the colored rice cracker out of the coloring equipment, conveying the rice cracker into a packaging machine, and packaging by the packaging machine.

Compared with the prior art, the invention has the following beneficial effects: the CEIO framework is composed of a CEIO reflecting cover and a CREO reflecting cover, the top end of the CEIO reflecting cover is fixed to the bottom of the wiring groove, the CREO reflecting cover is fixed to the lower portion inside the CEIO reflecting cover, and the ceramic radiator is fixed to the lower portion inside the CREO reflecting cover. The CREO reflecting cover is made of mirror surface stainless steel, can reflect infrared rays of the ceramic radiator, and improves radiation efficiency. Conveying the preheated rice cracker blanks into puffing equipment through a conveying mechanism, setting heating parameters through a corresponding human-computer interface, controlling a ceramic radiator to be electrified and started, and baking the rice cracker blanks by the ceramic radiator according to the set parameters; the ceramic electric infrared heating operation is convenient, the requirement on personnel is low, and the ceramic electric infrared heating operation is safer; the electric heating does not need to provide oxygen, thereby being convenient for energy conservation and heat preservation; the electric heating can not generate pollutant discharge and is environment-friendly.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a side cross-sectional schematic view of the inventive attachment structure;

FIG. 3 is a schematic view of a rear cover plate detachment structure according to the present invention;

FIG. 4 is a schematic view of a disassembled structure of the ceramic terminal of the present invention;

FIG. 5 is a schematic illustration of a disassembled structure of the CEIO skeleton of the present invention;

FIG. 6 is a schematic view of the disassembled structure of the ceramic radiator;

FIG. 7 is a schematic view of the wiring within the inventive wire chase.

In the figure: 1. m8 slip nut; 2. a rear cover plate; 3. a wiring slot; 4. a wire outlet hole; 5. a CEIO backbone; 6. a ceramic wiring terminal; 7. a CEIO reflector; 8. a CREO reflector; 9. a ceramic radiator; 10. a hexagonal fastening nut; 11. a stud; 12. a spring plate; 13. inserting sheets; 14. a connecting head.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example 1

The embodiment provided by the invention comprises the following steps: a multi-section tunnel type ceramic electric infrared puffed food numerical control baking device comprises a preheating device, a puffing device and a coloring device, wherein rice cracker blanks are conveyed to the preheating device through a conveying mechanism for preheating treatment after being manufactured, and a heat source in the preheating device is conveyed to the preheating device through a waste heat recovery device by hot gas in the puffing device to preheat the rice cracker blanks; conveying the preheated blank into puffing equipment through a conveying mechanism for burning operation; the rice cake processed by the puffing equipment is conveyed into coloring equipment through a conveying mechanism, and the rice cake is colored by the coloring equipment, wherein the color paste on the rice cake is edible color paste with food grade.

Example 2

Referring to fig. 1 to 6, an embodiment of the present invention includes: the utility model provides an infrared puffed food numerical control of multistage tunnel type pottery electricity cures equipment, popped equipment includes back shroud 2, wiring groove 3, CEIO skeleton 5 and ceramic radiator 9, and the heating furnace is constituteed to wiring groove 3 and CEIO skeleton 5, and the heating furnace setting is in conveying mechanism's upper and lower both ends department, and the heating port of heating furnace is facing to conveying mechanism. The rice cracker blank is passed through the middle of the heating furnace by a conveying mechanism and is burnt by the heating furnace.

The 3 tops of wiring groove are through four hexagonal fastening nuts 10 respectively with the four corners department fixed connection of back shroud 2, and 3 top both sides in wiring groove are the joint respectively have M8 slip nut 1, and 3 top both sides in wiring groove are seted up respectively with M8 slip nut 1 assorted spout, and M8 slip nut 1 can be connected with the stainless steel support of external fixation usefulness. Two ceramic wiring terminals 6 are fixed on the inner part of the wiring groove 3 symmetrically through hexagonal fastening nuts 10, and studs 11 matched with the hexagonal fastening nuts 10 are fixed on the top ends of the wiring grooves 3 corresponding to the four corners of the rear cover plate 2 and inside the wiring grooves 3 corresponding to the ceramic wiring terminals 6. The cables connected with the ceramic wiring terminals 6 are arranged in the wiring groove 3, wire outlet holes 4 are respectively formed in two sides of the wiring groove 3, and the main cables connected with the ceramic wiring terminals 6 penetrate through the wire outlet holes 4 to be connected with external control equipment.

The CEIO framework 5 is composed of a CEIO reflecting cover 7 and a CREO reflecting cover 8, the CREO reflecting cover 8 is composed of mirror surface stainless steel, the CREO reflecting cover 8 can reflect infrared rays of the ceramic radiator 9, and radiation efficiency is improved. The top end of the CEIO reflex housing 7 is fixed with the bottom of the wiring groove 3, the CREO reflex housing 8 is fixed below the inner part of the CEIO reflex housing 7, and the studs 11 fixed on two sides of the top end of the CREO reflex housing 8 penetrate through the wiring groove 3 to be connected with the hexagonal fastening nut 10. Ceramic radiator 9 is fixed in 8 inside below of CREO bowl, and the centre on ceramic radiator 9 top is fixed with connector 14, and connector 14 passes from the opening in the middle of the CREO bowl 8, and 14 top joints of connector have spring leaf 12, and the plug-in strip 13 is pegged graft on the 14 top of connector. Heating parameters are set through a corresponding human-computer interface, the heating parameters are started and stopped at the same time, manual ignition starting is not needed one by one, and the dependence on the burn-in experience is small; the ceramic radiator 9 adopts electricity as energy, the electricity is clean energy, pollutants are generated in the ceramic radiator, pollutant emission cannot be generated, and the environment cannot be polluted.

Example 3

Referring to fig. 7, an embodiment of the present invention: according to the figure 7, connecting cables in a wiring groove 3 are distributed schematically, a PG16 joint is correspondingly fixed on a wire outlet hole 4 on one side of the wiring groove 3, a main cable connected with the inner wall of a galvanized metal hose passes through the wire outlet hole 4 and is electrically connected with a ceramic wiring terminal 6 in the wiring groove 3, a stainless steel conductive strip is fixed between the ceramic wiring terminal 6 and the ceramic wiring terminal 6, and the stainless steel conductive strip conducts electricity; the connection terminal of the ceramic connection terminal 6 is electrically connected to a power supply line electrically connected to the ceramic radiator 9, and the ceramic radiator 9 is supplied with electric power through the power supply line.

Example 4

The embodiment provided by the invention comprises the following steps: a multi-section tunnel type ceramic electric infrared puffed food baking method comprises the following baking steps:

s1, preparing the rice cracker blank from the ingredients for making the rice cracker according to the formula proportion;

s2, conveying the prepared rice cracker blanks into preheating equipment through a conveying mechanism, and conveying hot gas in the puffing equipment to the preheating equipment through a waste heat recovery device to preheat the rice cracker blanks through a heat source in the preheating equipment;

s3, conveying the preheated rice cracker blanks into puffing equipment through a conveying mechanism, setting heating parameters through a corresponding human-computer interface, controlling the ceramic radiator 9 to be electrified and started, and baking the rice cracker blanks by the ceramic radiator 9 according to the set parameters;

s4, conveying the rice cake processed by the puffing equipment into coloring equipment through a conveying mechanism, and coloring the rice cake by a spray head in the coloring equipment;

and S5, conveying the colored rice cracker out of the coloring equipment, conveying the rice cracker into a packaging machine, and packaging by the packaging machine.

Example 5

The embodiment provided by the invention comprises the following steps: the utility model provides an infrared puffed food numerical control of multistage tunnel type pottery electricity cures equipment, popped equipment dismantlement step:

s1, powering off the equipment, unscrewing the hexagonal fastening nuts 10 at the four corners of the rear cover plate 2 by using the inner hexagon, and opening the rear cover plate 2 to see the high temperature resistant wires, the power line of the ceramic radiator 9 and the ceramic wiring terminal 6 in the wiring groove 3;

s2, disconnecting the cable connected with the ceramic wiring terminal 6, and withdrawing the disconnected cable from the wiring slot 3;

s3, unscrewing the hexagonal fastening nut 10 at the ceramic wiring terminal 6 by using an inner hexagon, and taking out the power line of the ceramic radiator 9;

s4, taking out the M8 sliding nut 1, unscrewing a hexagonal fastening nut 10 which connects the CREO reflecting cover 8 with the wiring groove 3, and detaching the CREO reflecting cover 8 together with the ceramic radiator 9;

s5, pulling the insert 13 apart, detaching the ceramic radiator 9 from the CREO reflector 8, and replacing the ceramic radiator 9 or the CREO reflector 8 according to the actual production situation.

The installation can be performed in the reverse order of S5 to S1.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.