Anti-corrosion photo album and production process thereof

文档序号:560131 发布日期:2021-05-18 浏览:26次 中文

阅读说明:本技术 一种防腐蚀相册及其生产工艺 (Anti-corrosion photo album and production process thereof ) 是由 朱山峰 侯哲 李煊宇 于 2021-02-05 设计创作,主要内容包括:本申请涉及相册制造技术领域,具体公开了一种防腐蚀相册及其生产工艺。防腐蚀相册包括相册封皮,相册封皮上涂覆有防腐蚀层,防腐蚀层主要由如下重量份数的原料制成:粘结剂30-50份,填料15-20份,偶联剂3-5份,消泡剂0.5-2份;其中,粘结剂包括氰基丙烯酸酯、壳聚糖,填料包括硅酸锌、二氧化钛、磷酸钡、氧化锆、二氧化硅,偶联剂为硅烷偶联剂,消泡剂为二甲基硅油、聚醚按质量比为(3-5):(2-3)组成。本申请的防腐蚀相册具有防腐蚀性能好的优点。(The application relates to the technical field of photo album manufacturing, and particularly discloses an anti-corrosion photo album and a production process thereof. The anti-corrosion photo album comprises a photo album cover, wherein an anti-corrosion layer is coated on the photo album cover and mainly comprises the following raw materials in parts by weight: 30-50 parts of binder, 15-20 parts of filler, 3-5 parts of coupling agent and 0.5-2 parts of defoaming agent; wherein, the binder comprises cyanoacrylate and chitosan, the filler comprises zinc silicate, titanium dioxide, barium phosphate, zirconium oxide and silicon dioxide, the coupling agent is a silane coupling agent, and the defoaming agent comprises dimethyl silicone oil and polyether according to the mass ratio of (3-5) to (2-3). The anti-corrosion photo album has the advantage of good anti-corrosion performance.)

1. The anti-corrosion photo album is characterized by comprising a photo album cover, wherein an anti-corrosion layer is coated on the photo album cover and mainly prepared from the following raw materials in parts by weight: 30-50 parts of binder, 15-20 parts of filler, 3-5 parts of coupling agent and 0.5-2 parts of defoaming agent; wherein, the binder comprises cyanoacrylate and chitosan, the filler comprises zinc silicate, titanium dioxide, barium phosphate, zirconium oxide and silicon dioxide, the coupling agent is a silane coupling agent, and the defoaming agent comprises dimethyl silicone oil and polyether according to the mass ratio of (3-5) to (2-3).

2. The corrosion-resistant photo album according to claim 1, wherein: the filler is composed of zinc silicate, titanium dioxide, barium phosphate, zirconium oxide and silicon dioxide according to the mass ratio of (1-3): 2-5): 1-3): 0.5-1.

3. The corrosion-resistant photo album according to claim 1, wherein: the adhesive also comprises a hyperbranched polymer, and the mass ratio of the hyperbranched polymer to the chitosan is (1-2) to (3-5); the hyperbranched polymer is an amino-terminated hyperbranched polymer.

4. The corrosion-resistant photo album according to claim 1, wherein: the filler also comprises an organic composite filler, wherein the organic composite filler is formed by polyaniline and polyurea elastomer according to the mass ratio of (2-3) to (1-3).

5. The anti-corrosion photo album according to claim 4, wherein: the polyurea elastomer is prepared by carrying out polymerization reaction on isocyanate and an amino compound; the isocyanate is diphenylmethane diisocyanate, and the amino compound is 3, 5-di (4-aminophenoxy) benzoic acid.

6. The corrosion-resistant photo album according to claim 1, wherein: the raw materials also comprise 2-5 parts by weight of anti-cracking agent, wherein the anti-cracking agent is composed of polyacrylate, polyvinyl acetate-ethylene and cationic neoprene emulsion according to the mass ratio of (1-3) to (1-2) to (0.5-1).

7. The corrosion-resistant photo album according to claim 1, wherein: the raw materials also comprise 1-2 parts by weight of bactericide, wherein the bactericide is composed of (5-10) by mass, (1-3) by mass, (3-6) by mass and (1-2) by mass of isothiazolinone, nano silver and water-based zinc stearate.

8. The corrosion-resistant photo album according to claim 1, wherein: the raw materials also comprise 1-3 parts by weight of a dispersing agent, wherein the dispersing agent is composed of maleic anhydride-ethanolamine-acrylic acid, polyphosphate ester and alkyl sulfonate according to the mass ratio of (2-3) to (1-2).

9. The production process of the anti-corrosion photo album according to claim 1, characterized in that: the method comprises the following steps:

1) increasing the surface roughness Ra of the photo album cover to ensure that the surface roughness Ra of the photo album is (6.3-12.5);

2) uniformly mixing the binder and water according to the mass ratio of (3-5) to (1-1.5), then adding the filler, the coupling agent and the defoaming agent, and uniformly mixing to obtain the anticorrosive material;

3) coating the anticorrosion material in the step 2) on the photo album cover, and drying the photo album cover at the temperature of 70-85 ℃ to obtain the finished product.

10. The production process of the anti-corrosion photo album according to claim 9, characterized in that: the step 1) of polishing the surface of the photo album cover is to perform sand blasting treatment on the surface of the photo album cover.

Technical Field

The application relates to the technical field of photo album manufacturing, in particular to an anti-corrosion photo album and a production process thereof.

Background

Photo albums are common in daily life and are used to collect photographs, albums, photo albums, and the like. The photo album mainly comprises a cover and an inner page, and the cover and the inner page protect photos in the photo album and reduce the damage and color change of the photos. However, the current photo album covers and inner pages have poor corrosion resistance, and are easy to corrode and damage in humid, mould and air environments such as a living area near the sea, a tree house, a basement and the like with high corrosion components, and the protection capability of the photo album is lost, so that photos in the photo album are damaged.

Disclosure of Invention

In order to improve the corrosion resistance of the photo album, the application provides an anti-corrosion photo album and a production process thereof.

In a first aspect, the application provides an anti-corrosion photo album, which adopts the following technical scheme:

an anti-corrosion photo album comprises a photo album cover, wherein an anti-corrosion layer is coated on the photo album cover and mainly comprises the following raw materials in parts by weight: 30-50 parts of binder, 15-20 parts of filler, 3-5 parts of coupling agent and 0.5-2 parts of defoaming agent; wherein, the binder comprises cyanoacrylate and chitosan, the filler comprises zinc silicate, titanium dioxide, barium phosphate, zirconium oxide and silicon dioxide, the coupling agent is a silane coupling agent, and the defoaming agent comprises dimethyl silicone oil and polyether according to the mass ratio of (3-5) to (2-3).

By adopting the technical scheme, the photo album cover of the anti-corrosion photo album is coated with the anti-corrosion layer, wherein zinc silicate, titanium dioxide, barium phosphate, zirconium oxide and silicon dioxide in the anti-corrosion layer are bonded on the surface of the photo album cover, so that the normal physiological activity of microorganisms can be destroyed, metabolic enzymes of the microorganisms are inactivated, the reproduction of the microorganisms is inhibited, the invasion of biological corrosion to the photo album is reduced, and in addition, the silane coupling agent can be combined on the surfaces of particles of the zinc silicate, the titanium dioxide, the barium phosphate, the zirconium oxide and the silicon dioxide, so that the dispersion uniformity of the zinc silicate, the titanium dioxide, the barium phosphate, the zirconium oxide and the silicon dioxide in the anti-corrosion layer is improved; the chitosan contains a large amount of hydroxyl and amino, the chitosan and cyanoacrylate form a hydrogen bond to form a net-shaped coating structure and are firmly combined with the photo album cover, and in addition, protons can be combined in functional groups containing N, O, S and other elements in the chitosan and the cyanoacrylate, and can coordinate with metal ions in a high-salt environment, so that the corrosion of the environment to the photo album cover is delayed, and the corrosion resistance of the photo album is improved.

Preferably, the filler is composed of zinc silicate, titanium dioxide, barium phosphate, zirconium oxide and silicon dioxide according to the mass ratio of (1-3): (2-5): 1-3): 0.5-1.

By adopting the technical scheme, the filler prepared according to the proportion has good dispersity and isotropy, stronger synergistic effect and excellent corrosion resistance.

Preferably, the adhesive also comprises a hyperbranched polymer, and the mass ratio of the hyperbranched polymer to the chitosan is (1-2) to (3-5); the hyperbranched polymer is an amino-terminated hyperbranched polymer.

By adopting the technical scheme, the amino-terminated hyperbranched polymer is provided with a large number of short branched chains with amino, the intermolecular interaction force is small, the viscosity is low, the fluidity is good, the amino on the short branched chains respectively forms hydrogen bonds with hydroxyl on cellulose on the cover of the photo album, hydroxyl on chitosan molecules, amino and cyanoacrylate, so that a bridge frame effect is achieved, the binding force of an anti-corrosion layer and the cover of the photo album is improved, in addition, the amino-terminated hyperbranched polymer also has certain corrosion resistance, and forms a compounding synergistic effect with filler and chitosan, so that the corrosion resistance of the photo album is further improved.

Preferably, the filler also comprises an organic composite filler, the mass ratio of the organic composite filler to zinc silicate is (1-3) to (3-6), and the organic composite filler is formed by polyaniline and polyurea elastomer according to the mass ratio of (2-3) to (1-3).

By adopting the technical scheme, the polyaniline and polyurea elastomer has better wear resistance and deformation resistance, can improve the mechanical properties of the anti-corrosion layer, such as wear resistance, elasticity, bending resistance and the like, reduces the falling amount of the anti-corrosion layer when the anti-corrosion layer is subjected to external force, and prolongs the service life of the anti-corrosion layer.

Preferably, the polyurea elastomer is prepared by polymerization reaction of isocyanate and amino compound; the isocyanate is diphenylmethane diisocyanate, and the amino compound is 3, 5-di (4-aminophenoxy) benzoic acid.

By adopting the technical scheme, the polyurea elastomer prepared from isocyanate and 3, 5-di (4-aminophenoxy) benzoic acid has better elasticity and toughness and corrosion resistance, and in addition, the prepared polyurea elastomer has a large amount of hydroxyl and amino, so that the polyurea elastomer is easier to combine with other raw materials in the anti-corrosion layer.

Preferably, the raw materials also comprise 2-5 parts by weight of a cracking resistant agent, wherein the cracking resistant agent is composed of polyacrylate, polyvinyl acetate-ethylene and cationic neoprene emulsion according to the mass ratio of (1-3) to (1-2) to (0.5-1).

By adopting the technical scheme, the polyacrylate, the polyvinyl acetate-ethylene and the cationic chloroprene emulsion gradually form a filamentous polymer film layer in the curing process, and a three-dimensional space network structure is formed in the anti-corrosion layer, so that the anti-corrosion coating has higher cohesion and higher tensile deformation resistance, the generation and the propagation of cracks on the surface of the anti-corrosion layer are effectively prevented, the invasion degree of corrosion components in the environment to the anti-corrosion layer is reduced, and meanwhile, the binding force of fillers, binders and album interface layers in the anti-corrosion layer is increased by the polymer film layer, so that the anti-corrosion layer has better mechanical property.

Preferably, the raw materials also comprise 1-2 parts by weight of bactericide, wherein the bactericide is composed of sodium hypochlorite, isothiazolinone, nano silver and water-based zinc stearate according to the mass ratio of (5-10): (1-3): (3-6): (1-2).

By adopting the technical scheme, the anti-corrosion layer contains some organic substances, so that nutrition is easily provided for the propagation of microorganisms, and the bactericide can kill germs, inhibit various metabolisms of the microorganisms, reduce the damage degree of the microorganisms to the anti-corrosion layer and ensure the stability of the anti-corrosion layer.

Preferably, the raw materials also comprise 1-3 parts by weight of a dispersing agent, wherein the dispersing agent is composed of maleic anhydride-ethanolamine-acrylic acid, polyphosphate ester and alkyl sulfonate according to the mass ratio of (2-3) to (1-2).

By adopting the technical scheme, the affinity groups of maleic anhydride-ethanolamine-acrylic acid, polyphosphate and alkyl sulfonate in the dispersant are anchored on the surface of the filler particles, the non-anchored chain segment extends to a water phase to form a coating layer relative to the filler particles, and the coating layer has certain charges, so that the dispersed filler particles are charged. The particles with the same charge repel each other to form stable dispersoid, and in addition, the steric hindrance generated between the molecular chains of the dispersing agent can prevent the dispersed filler from re-agglomerating, so that the stability of the anti-corrosion layer is better.

In a second aspect, the application provides a production process of an anti-corrosion photo album, which adopts the following technical scheme:

the production process of the anti-corrosion photo album comprises the following steps:

1) increasing the surface roughness Ra of the photo album cover to ensure that the surface roughness Ra of the photo album is (6.3-12.5);

2) uniformly mixing the binder and water according to the mass ratio of (3-5) to (1-1.5), then adding the filler, the coupling agent and the defoaming agent, and uniformly mixing to obtain the anticorrosive material;

3) coating the anticorrosion material in the step 2) on the photo album cover, and drying the photo album cover at the temperature of 70-85 ℃ to obtain the finished product.

By adopting the technical scheme, after the surface roughness Ra of the cover of the album is improved, the uneven combination surface is formed on the surface of the cover of the album, the combination degree of the anti-corrosion layer and the cover of the album is increased, and the adhesive force of the anti-corrosion layer is improved; after the filler, the coupling agent and the defoaming agent are added, the filler and the coupling agent can be uniformly dispersed in the anticorrosive material, and the defoaming agent increases the surface tension of the anticorrosive material and further improves the dispersion degree of the anticorrosive material; after the anti-corrosion material is coated on the photo album cover and dried, the photo album is protected, the anti-corrosion performance of the photo album is improved, and the service life of the photo album is prolonged.

Preferably, the surface of the photo album cover is sanded in the step 1) by sand blasting.

By adopting the technical scheme, the closed surface of the photo album after sand blasting has relatively uniform surface roughness, the binding force between the anti-corrosion layer and the photo album cover is greatly improved, and the binding uniformity between the anti-corrosion layer and the photo album cover is good.

In summary, the present application has the following beneficial effects:

1. because the anti-corrosion photo album adopts the chitosan and the cyanoacrylate as the adhesive, the zinc silicate, the titanium dioxide, the barium phosphate, the zirconium oxide and the silicon dioxide are uniformly adhered on the photo album cover, and the anti-corrosion performance of the photo album cover is greatly improved.

2. Polyaniline and polyurea elastomers are added into an anti-corrosion layer in the anti-corrosion photo album, so that the mechanical property of the anti-corrosion layer is improved, and the anti-corrosion performance of the anti-corrosion layer is also improved.

3. The anti-corrosion photo album has the advantages that the anti-cracking agent and the dispersing agent are added into the anti-corrosion layer, so that raw materials in the anti-corrosion layer are uniformly distributed in the anti-corrosion layer, the cracking condition of the anti-corrosion layer is greatly reduced, the uniformity of the anti-corrosion layer is further improved, and the anti-corrosion effect of the anti-corrosion photo album is improved.

Detailed Description

The present application will be described in further detail with reference to examples.

The anti-corrosion photo album comprises a photo album cover, wherein an anti-corrosion layer is coated on the photo album cover and mainly comprises the following raw materials in parts by weight: 30-50 parts of binder, 15-20 parts of filler, 3-5 parts of coupling agent and 0.5-2 parts of defoaming agent; wherein, the binder comprises cyanoacrylate and chitosan, the filler comprises zinc silicate, titanium dioxide, barium phosphate, zirconium oxide and silicon dioxide, the coupling agent is a silane coupling agent, and the defoaming agent comprises dimethyl silicone oil and polyether according to the mass ratio of (3-5) to (2-3).

Preferably, the mass ratio of the cyanoacrylate to the chitosan is (1-3) to (2-5). Further preferably, the mass ratio of cyanoacrylate to chitosan is 2: 3.5.

Preferably, the chitosan is a modified chitosan. Further preferably, the modified chitosan is prepared by cross-linking and polymerizing N, N-diethylformamide and chitosan. Preferably, the chitosan has an average relative molecular weight of 200000-500000. Further preferably, the chitosan has an average relative molecular weight of about 300000.

Preferably, the titanium dioxide is nano titanium dioxide. More preferably, the average particle size of the nano titanium dioxide is 2 to 10 nm. More preferably, the nano titanium dioxide has an average particle size of 5 nm. Preferably, the silica is nanosilica. More preferably, the nano-silica is fumed nano-silica, and the particle size of the fumed nano-silica is preferably 5-20 nm. Further preferably, the fumed nanosilica particle size is preferably 10 nm.

Preferably, the zinc silicate, barium phosphate and zirconium oxide are ground, and the average particle size of the ground zinc silicate, barium phosphate and zirconium oxide is 10-50 μm. More preferably, the zinc silicate, barium phosphate and zirconium oxide after the grinding treatment have an average particle size of 30 μm.

Preferably, the silane coupling agent is a quaternary ammonium hydrocarbyl silane coupling agent. More preferably, the quaternary ammonium hydrocarbyl silane coupling agent is at least one of 3-isocyanatopropyltriethoxysilane, octadecyl-dimethyl- (3-trimethylsilylpropyl) ammonium chloride, and 4-vinylbenzyldimethyl- (3-trimethylsilylpropyl) ammonium chloride. Further preferably, the quaternary ammonium alkyl silane coupling agent is composed of 3-isocyanatopropyltriethoxysilane and octadecyl-dimethyl- (3-trimethylsilylpropyl) ammonium chloride according to the mass ratio of (1-3) to (0.5-1). More preferably, the quaternary ammonium alkyl silane coupling agent is composed of 3-isocyanatopropyl triethoxysilane and octadecyl-dimethyl- (3-trimethyoxypropyl) ammonium chloride according to the mass ratio of 2: 0.8.

Preferably, the defoaming agent is composed of dimethyl silicone oil and polyether according to a mass ratio of 4: 2.5. Further preferred, the polyether is of type DEP 330N.

Preferably, the mass ratio of the hyperbranched polymer to the chitosan is (1-2) to (3-5). Further preferably, the mass ratio of the hyperbranched polymer to the chitosan is 1.5: 4.

Preferably, the hyperbranched polymer is an amino-terminated hyperbranched polymer. More preferably, the amino-terminated hyperbranched compound is prepared by polycondensation of 3, 5-diaminobenzoic acid as a monomer, and the branching degree is 0.72.

Preferably, the filler further comprises an organic composite filler. Further preferably, the mass ratio of the organic composite filler to the zinc silicate is (1-3) to (3-6). Further preferably, the mass ratio of the organic composite filler to the zinc silicate is 2: 5. Further preferably, the polyaniline is polyaniline microspheres. Further preferably, the average particle size of the polyaniline microspheres is 50-200 μm. More preferably, the polyaniline microspheres have an average particle size of 150 μm.

Preferably, the anti-cracking agent is composed of polyacrylate, polyvinyl acetate-ethylene and cationic neoprene emulsion according to the mass ratio of (1-3) to (1-2) to (0.5-1). Further preferably, the anti-cracking agent is composed of polyacrylate, polyvinyl acetate-ethylene and cationic neoprene emulsion according to the mass ratio of 2:1.5: 0.8.

Preferably, the bactericide is composed of (5-10) by mass, (1-3) by mass, (3-6) by mass, (1-2) by mass, isothiazolinone, nano silver and water-based zinc stearate. Further preferably, the bactericide is sodium hypochlorite, isothiazolinone, nano silver and water-based zinc stearate which are mixed according to the mass ratio of 8:2:4.5: 1.5. More preferably, the average particle size of the nano silver is 15 to 30 nm. More preferably, the average particle size of the nano silver is 25 nm. More preferably, the average particle size of the aqueous zinc stearate is 1 to 5 μm. More preferably, the average particle size of the aqueous zinc stearate is 2 μm.

Preferably, the dispersant is composed of maleic anhydride-ethanolamine-acrylic acid, polyphosphate and alkyl sulfonate according to the mass ratio of (2-3) to (1-2). More preferably, the dispersant is composed of maleic anhydride-ethanolamine-acrylic acid, polyphosphate and alkyl sulfonate according to the mass ratio of 2.5:2: 1.5. Further preferably, the alkyl sulfonate is sodium octadecyl sulfonate, the alkyl carboxylate is sodium dodecyl glyceryl ether carboxylate, and the polyphosphate is diphenyl phosphate.

The application provides a production process of an anti-corrosion photo album, which comprises the following steps:

1) increasing the surface roughness Ra of the photo album cover to ensure that the surface roughness Ra of the photo album is (6.3-12.5);

2) uniformly mixing the binder and water according to the mass ratio of (3-5) to (1-1.5), then adding the filler, the coupling agent and the defoaming agent, and uniformly mixing to obtain the anticorrosive material;

3) coating the anticorrosion material in the step 2) on the photo album cover, and drying the photo album cover at the temperature of 70-85 ℃ to obtain the finished product.

Preferably, in the step 1), the surface roughness Ra of the photo album cover is increased to (6.3-12.5) and the surface of the photo album cover is subjected to sand blasting to make the surface roughness Ra of the photo album cover 7.6. Further preferably, the surface of the photo album cover is sanded in the step 1), and the surface of the photo album cover is subjected to sand blasting and then is subjected to electron beam irradiation. Further preferably, the electron beam irradiation treatment is to control the irradiation dose of the electron beam to be 10-40KGy and the irradiation time to be 2-8 min. Further preferably, the electron beam irradiation treatment is to control the irradiation dose of the electron beam to be 30KGy and the irradiation time to be 5 min.

Preferably, the binder and the water are uniformly mixed according to the mass ratio of (3-5): (1-1.5) by stirring the binder and the water according to the mass ratio of 4:1.2 at the stirring speed of 800-. More preferably, the stirring speed is 1000rpm, and the stirring time is 15 min.

Preferably, the filler, the coupling agent and the defoaming agent are added and uniformly mixed to prepare the anti-corrosion material, and the anti-corrosion material is stirred for 8-15min at the stirring speed of 600-1000 rpm. Further preferably, the filler, the coupling agent and the defoaming agent are added and uniformly mixed to prepare the anti-corrosion material, and the anti-corrosion material is stirred for 10min at the rotating speed of 800 rpm.

Preferably, the anticorrosion material in the step 2) is coated on the photo album cover, then the photo album cover is dried at the temperature of 70-85 ℃, the anticorrosion material in the step 2) is coated on the photo album cover, the coating thickness of the anticorrosion material is 1.5-2.5mm, and then the photo album cover is dried at the temperature of 80 ℃ for 3-5 hours, so that the coating is obtained. Further preferably, the thickness of the coating of the anticorrosive paint is 2mm, and the photo album cover is dried for 4 hours at the temperature of 80 ℃.

The information on the main raw materials of the examples and comparative examples of the present application is shown in table 1.

TABLE 1 information on main raw materials of examples and comparative examples of the present application

Examples

Example 1

The anticorrosion photo album of this embodiment, including photo album paper used for sealing and album leaf in, photo album paper used for sealing and album leaf in for the stereoplasm cardboard make, photo album paper used for sealing and album leaf in the surface coating have the anticorrosion layer, the anticorrosion layer is made by the raw materials of following weight: 30g of binder, 15g of filler, 3g of coupling agent and 0.5g of defoaming agent.

Wherein the adhesive is composed of cyanoacrylate and chitosan according to the mass ratio of 2: 3.5. The filler is composed of zinc silicate, titanium dioxide, barium phosphate, zirconium oxide and silicon dioxide according to the mass ratio of 1:2:1:1: 1. The coupling agent is composed of 3-isocyanic acid propyl triethoxy silane and octadecyl-dimethyl- (3-trimethyl silicon oxide propyl) ammonium chloride according to the mass ratio of 2: 0.8. The defoaming agent is composed of dimethyl silicone oil and polyether according to a mass ratio of 4: 2.5.

The amounts (g) of the raw materials added in examples 2 to 3 are shown in Table 2, and the rest is the same as in example 1.

TABLE 2 amounts of each raw material added in examples 1 to 3

Raw materials Example 1 Example 2 Example 3
Binder 30 40 50
Filler material 15 18 20
Coupling agent 3 4 5
Defoaming agent 0.5 1 2

The production process of the anti-corrosion photo album comprises the following steps:

1) carrying out sand blasting treatment on the surfaces of the photo album front cover and the inner page to ensure that the surface roughness Ra of the photo album is 7.6;

2) performing electron beam irradiation treatment on the photo album cover and the inner page subjected to sand blasting treatment in the step 1), wherein the electron beam irradiation dose is 30KGy, and the irradiation time is 5 min;

3) stirring the binder and water for 15min at a stirring speed of 1000rpm according to a mass ratio of 4:1.2, and then adding the filler, the coupling agent and the defoaming agent and stirring for 10min at a stirring speed of 800 rpm;

4) coating the anticorrosion material obtained in the step 2) on the photo album cover, wherein the thickness of the anticorrosion coating is 2mm, and drying the photo album cover at the temperature of 80 ℃ for 4h to obtain the anticorrosion coating.

The production process of the corrosion-resistant photo album of examples 2-3 was the same as in example 1.

Example 4

The anticorrosion photo album of this embodiment, including photo album paper used for sealing and album leaf in, photo album paper used for sealing and album leaf in for the stereoplasm cardboard make, photo album paper used for sealing and album leaf in the surface coating have the anticorrosion layer, the anticorrosion layer is made by the raw materials of following weight: 30g of binder, 15g of filler, 3g of coupling agent and 0.5g of defoaming agent.

Wherein the adhesive is composed of cyanoacrylate and chitosan according to the mass ratio of 2: 3.5. The filler is zinc silicate, titanium dioxide, barium phosphate, zirconium oxide and silicon dioxide. The coupling agent is composed of 3-isocyanic acid propyl triethoxy silane and octadecyl-dimethyl- (3-trimethyl silicon oxide propyl) ammonium chloride according to the mass ratio of 2: 0.8. The defoaming agent is composed of dimethyl silicone oil and polyether according to a mass ratio of 4: 2.5. The titanium dioxide is nano titanium dioxide. The nano silicon dioxide is gas phase nano silicon dioxide.

The amounts (g) of zinc silicate, titanium dioxide, barium phosphate, zirconium oxide and silicon dioxide added to the raw materials of example 5 are shown in Table 3, and the rest is the same as in example 4.

TABLE 3 examples 4-5 amounts of Zinc silicate, titanium dioxide, barium phosphate, zirconium oxide, and silicon dioxide to be added to the raw materials

The production process of the corrosion-resistant photo album of examples 4-5 was the same as in example 1.

Example 6

The anticorrosion photo album of the present embodiment is different from embodiment 4 in that: the adhesive also comprises a hyperbranched polymer, and the mass ratio of the hyperbranched polymer to the chitosan is 1.5: 4. The rest is the same as in example 4.

The hyperbranched polymer is an amino-terminated hyperbranched polymer, the amino-terminated hyperbranched compound is prepared by polycondensation of 3, 5-diaminobenzoic acid serving as a monomer, and the branching degree is 0.72.

The production process of the anti-corrosion photo album of the present example is the same as that of example 1.

Example 7

The corrosion-resistant album of the present example is different from example 6 in that: the filler also comprises organic composite filler, and the mass ratio of the organic composite filler to the zinc silicate is 2: 5. The organic composite filler is composed of polyaniline and polyurea elastomer according to the mass ratio of (2-3) to (1-3). The rest is the same as in example 6.

Wherein the polyaniline is polyaniline microsphere. The polyurea elastomer is prepared by the polymerization reaction of diphenylmethane diisocyanate and 3, 5-bis (4-aminophenoxy) benzoic acid.

The mass ratio of the polyaniline and polyurea elastomers in the raw materials of examples 8 to 9 is shown in table 4, and the rest of the raw materials are the same as those in example 7.

TABLE 4 examples 7-9 Mass ratios of polyaniline and polyurea elastomers in organic composite fillers

Raw materials Example 7 Example 8 Example 9
Polyaniline (PANI) 2 2.5 3
Polyurea elastomer 1 1.5 3

The production process of the corrosion-resistant photo album of examples 7-9 was the same as in example 1.

Example 10

The corrosion-resistant album of the present embodiment is different from embodiment 8 in that: the raw materials also comprise 2g of anti-cracking agent, wherein the anti-cracking agent is composed of polyacrylate, polyvinyl acetate-ethylene and cation neoprene emulsion according to the mass ratio of 2:1.5: 0.8. The rest is the same as in example 8.

The amounts (g) of the anti-cracking agents added to the starting materials of examples 11 to 12 are shown in Table 5, and the rest of the examples were the same as those of example 10.

TABLE 5 addition of anti-cracking agent to raw materials of examples 10-12

Raw materials Example 10 Example 11 Example 12
Anti-cracking agent 2 3.5 5

The production process of the anti-corrosion photo album of examples 10 to 12 is different from that of example 1 in that: in the step 3), the adhesive and water are stirred for 15min at a stirring speed of 1000rpm according to a mass ratio of 4:1.2, and then the filler, the coupling agent, the defoaming agent and the anti-cracking agent are added and stirred for 10min at a stirring speed of 800 rpm. The rest is the same as in example 1.

Example 13

The corrosion-resistant album of the present example is different from example 11 in that: the raw materials also comprise 1g of bactericide which is composed of sodium hypochlorite, isothiazolinone, nano silver and water-based zinc stearate according to the mass ratio of 8:2:4.5: 1.5.

Wherein the average grain diameter of the nano silver is 25 nm. The average particle size of the aqueous zinc stearate was 2 μm.

The amounts (g) of the bactericidal agents added to the starting materials of examples 14 to 15 are shown in Table 6, and the other starting materials are the same as those of example 13.

TABLE 6 addition amount of bactericide in raw materials of examples 13 to 15

Raw materials Example 13 Example 14 Example 15
Bactericide 1 1.5 2

The process for producing the corrosion-resistant photo album of examples 13-15 differs from example 11 in that: in the step 3), the adhesive and water are stirred for 15min at a stirring speed of 1000rpm according to a mass ratio of 4:1.2, and then the filler, the coupling agent, the defoaming agent, the anti-cracking agent and the bactericide are added and stirred for 10min at a stirring speed of 800 rpm. The rest is the same as in example 11.

Example 16

The corrosion-resistant album of the present example is different from example 14 in that: the raw materials also comprise 1g of dispersant, and the dispersant is composed of maleic anhydride-ethanolamine-acrylic acid, polyphosphate ester and alkyl sulfonate according to the mass ratio of 2.5:2: 1.5. The rest is the same as in example 14.

Wherein the alkyl sulfonate is sodium octadecyl sulfonate, the alkyl carboxylate is sodium dodecyl glyceryl ether carboxylate, and the polyphosphate is diphenyl phosphate.

The amounts (g) of the dispersants added to the starting materials in examples 17 to 18 are shown in Table 7, and the rest is the same as in example 16.

TABLE 7 amount of dispersant added to raw materials of examples 16 to 18

Raw materials Example 16 Example 17 Example 18
Dispersing agent 1 2 3

The process for producing the corrosion-resistant photo album of examples 16-18 differs from example 14 in that: in the step 3), the adhesive and water are stirred for 15min at a stirring speed of 1000rpm according to a mass ratio of 4:1.2, and then the filler, the coupling agent, the defoaming agent, the anti-cracking agent, the bactericide and the dispersing agent are added and stirred for 10min at a stirring speed of 800 rpm. The rest is the same as in example 14.

Comparative example 1

The anti-corrosion photo album of the comparison example comprises a photo album cover and photo album inner pages, wherein the photo album cover and the photo album inner pages are made of hard paperboards.

Comparative example 2

The anti-corrosion photo album of the comparison example comprises a photo album cover and photo album inner pages, wherein the photo album cover and the photo album inner pages are made of hard paperboards, the surfaces of the photo album cover and the photo album inner pages are coated with anti-corrosion layers, and the anti-corrosion layers are made of the following raw materials by weight: 30g of binder, 15g of filler, 3g of coupling agent and 0.5g of defoaming agent.

Wherein the binder is chitosan. The filler is silica. The coupling agent is 3-isocyanic acid propyl triethoxy silane. The defoaming agent is composed of dimethyl silicone oil and polyether according to a mass ratio of 4: 2.5.

The production process of the anti-corrosion photo album comprises the following steps:

1) carrying out sand blasting treatment on the surfaces of the photo album front cover and the inner page to ensure that the surface roughness Ra of the photo album is 7.6;

2) performing electron beam irradiation treatment on the photo album cover and the inner page subjected to sand blasting treatment in the step 1), wherein the electron beam irradiation dose is 30KGy, and the irradiation time is 5 min;

3) stirring the binder and water for 15min at a stirring speed of 1000rpm according to a mass ratio of 4:1.2, and then adding the filler, the coupling agent and the defoaming agent and stirring for 10min at a stirring speed of 800 rpm;

4) coating the anticorrosion material obtained in the step 2) on the photo album cover, wherein the thickness of the anticorrosion coating is 2mm, and drying the photo album cover at the temperature of 80 ℃ for 4h to obtain the anticorrosion coating.

Performance test

Detection method/test method

The corrosion-resistant photo albums of examples 1 to 18 and comparative examples 1 to 2 were tested according to the test standard of GB-T1771-2007 neutral salt spray resistance, and the test results are shown in Table 8.

TABLE 8 comparison of Corrosion protection photo album neutral salt fog test data for examples 1-18 and comparative examples 1-2

Comparing example 1, example 2 and example 3 with comparative example 1 and comparative example 2 and combining table 8, it can be seen that the anticorrosion layer can greatly improve the anticorrosion performance of the photo album and prolong the service life of the photo album.

Comparing examples 1 to 3, example 4, example 5 and example 6 with comparative examples 1 and comparative example 2 and combining table 8, it can be seen that the addition amount of zinc silicate, titanium dioxide, barium phosphate, zirconium oxide and silicon dioxide in the filler has an effect on the corrosion prevention effect of the corrosion prevention layer, and the corrosion prevention effect is better when the mass ratio of zinc silicate, titanium dioxide, barium phosphate, zirconium oxide and silicon dioxide is 2:3.5:2:0.8: 0.8.

It can be seen from comparison of examples 1 to 6 and examples 7 to 9 with comparative examples 1 and 2 in combination with Table 8 that the organic composite filler further enhances the anticorrosive effect of the anticorrosive layer.

It can be seen from comparison of examples 1 to 9 and examples 10 to 12 with comparative examples 1 and 2 and from table 8 that the anti-cracking agent enhances the mechanical properties of the anti-corrosion layer, reduces cracking on the surface of the anti-corrosion layer, and further improves the anti-corrosion properties of the anti-corrosion layer.

As can be seen by comparing examples 1-12 and examples 13-15 with comparative examples 1 and 2 and by combining Table 8, the bactericide can reduce the propagation and growth of microorganisms in the corrosion-resistant layer and protect the corrosion-resistant layer.

Comparing examples 1 to 15 and examples 16 to 18 with comparative examples 1 and 2 and combining table 8, it can be seen that the dispersant improves the uniformity of the raw materials in the anti-corrosion layer, increases the isotropy of the anti-corrosion layer, and further improves the anti-corrosion effect of the anti-corrosion photo album.

To sum up, the anticorrosion album of this application has better anticorrosion effect, can use in comparatively abominable environment, and life improves greatly.

The present embodiment is only for explaining the present application, and it is not limited to the present application, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present application.

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